-treme thread cutting. New. Swiss-Line. Inch

Transcription

1 New TM -treme thread cutting Swiss-ine Inch

2 Swiss-ine Swiss-ine Swiss style lathes are becoming a popular alternative to large lathes and machining centers in many companies. Carmex is introducing a new line of inserts and toolholders, developed for automatic and Swiss style lathes. Designed for economic parting, grooving, profiling and chamfering mass production. Advantages Advance sub-micron grade (K10-K30) - a combination of strength, toughness, wear resistance and edge sharpness. Grounded cutting edges. Advance and unique PVD triple coating, for high wear and heat resistance. For most types of material, including Stainless Steels, Titanium and Super Alloys. 1 Three cutting edges. The insert can be indexed directly on the machine. Internal coolant to the cutting edge.

3 Swiss-ine Product Identification - Inserts G R W05 T15 BU G = Swiss Groove GT = Swiss Threading R = Full Radius P = Parting B = Back Turning F = Front Turning Insert Size = / 20 mm Width W05 =.020 inch W06 =.024 inch Radius R04 =.016 inch R05 =.020 inch A30 = 30 A60 = 60 thread A55 = 55 thread Carbide Grade: BU = PVD triple coating K20 = Uncoated R = Right Hand Cutting = eft Hand Cutting RR = Right Hand Cutting Right version R = Right Hand Cutting eft version R = eft Hand Cutting Right version = eft Hand Cutting eft version RN = Right Hand Cutting Neutral version N = eft Hand Cutting Neutral version Depth T15 =.059 inch T16 =.063 inch T54 =.213 inch T64 =.252 inch 2

4 Swiss-ine Grooving T W R Ordering Code W ±.001 T max R 20 Radial Feed Inch/rev G R W05 T G R W06 T G R W07 T G R W08 T G R W10 T G R W12 T G R W14 T G R W15 T G R W17 T G20 R W20 T G20 R W22 T G20 R W25 T G20 R W30 T Axial Ordering Code W ±.001 T max R 20 Radial Feed Inch/rev G W05 T G W06 T G W07 T G W08 T G W10 T G W12 T G W14 T G W15 T G W17 T G20 W20 T G20 W22 T G20 W25 T G20 W30 T Axial 3

5 Swiss-ine Grooving and Profiling (full radius) T R Right Version Ordering Code R ±.0012 T max 20 Radial Feed Inch/rev Axial GR R R02 T GR R R04 T GR R R05 T GR R R06 T GR R R08 T GR R R10 T GR20 R R12 T GR20 R R15 T Ordering Code R ±.0012 T max 20 Radial Feed Inch/rev Axial GR R02 T GR R04 T GR R05 T GR R06 T GR R08 T GR R10 T GR20 R12 T GR20 R15 T

6 Swiss-ine Parting Off W T α W T T W α RN RN RR Right Version R RR, R Ordering Code W αº T max Feed Inch/rev Radial 20 GP RR W10 T GP R W10 T GP RN W10 T GP RR W12 T GP R W12 T GP RN W12 T GP20 RR W15 T GP20 R W15 T GP20 RN W15 T GP20 RR W18 T GP20 R W18 T GP20 RN W18 T GP20 RR W20 T GP20 R W20 T GP20 RN W20 T GP20 RR W25 T GP20 R W25 T GP20 RN W25 T GP20 RR W30 T GP20 R W30 T GP20 RN W30 T

7 Swiss-ine Parting Off α W W α T T T W R N eft Version Ordering Code W αº T max Feed Inch/rev Radial 20 GP R W10 T GP W10 T GP N W10 T GP R W12 T GP W12 T GP N W12 T GP20 R W15 T GP20 W15 T GP20 N W15 T GP20 R W18 T GP20 W18 T GP20 N W18 T GP20 R W20 T GP20 W20 T GP20 N W20 T GP20 R W25 T GP20 W25 T GP20 N W25 T GP20 R W30 T GP20 W30 T GP20 N W30 T

8 Swiss-ine Back Turning H W T ß B R α DETAI A Right Version Ordering Code αº ßº R W H B T Feed Inch/rev GB R A GB20 R A Ordering Code αº ßº R W H B T Feed Inch/rev GB A GB20 A Front Turning T Ordering Code T Feed Inch/rev GF R T GF20 R T Right Version Ordering Code T Feed Inch/rev GF T GF20 T

9 Swiss-ine Threading - Partial Profile 60 External Thread Y X Right Version mm TPI Ordering Code X Y GT R A GT R G GT R AG mm TPI Ordering Code X Y Threading - Partial Profile 55 External Thread GT A GT G GT AG mm TPI Ordering Code X Y GT R A GT R G GT R AG mm TPI Ordering Code X Y GT A GT G GT AG

10 Threading - ISO metric 60 External Thread Y Swiss-ine X Right Version mm Ordering Code X Y 0.5 GT R 0.5ISO GT R 0.7ISO GT R 0.75ISO GT R 0.8ISO GT R 1.0ISO GT R 1.25ISO GT R 1.5ISO GT R 1.75ISO mm Ordering Code X Y 0.5 GT 0.5ISO GT 0.7ISO GT 0.75ISO GT 0.8ISO GT 1.0ISO GT 1.25ISO GT 1.5ISO GT 1.75ISO

11 Swiss-ine Threading - UN unified 60 External Thread Y X Right Version TPI Ordering Code X Y 72 GT R 72UN GT R 56UN GT R 40UN GT R 32UN GT R 24UN GT R 20UN TPI Ordering Code X Y 72 GT 72UN GT 56UN GT 40UN GT 32UN GT 24UN GT 20UN

12 Swiss-ine Product Identification - Toolholders G E R 1216 K G = Swiss Vertical R = Right Hand = eft Hand Shank Cross Section ength of Toolholder K = 125 mm E = External 1216 = 12 mm x 16 mm Shank Cross Section inch 0375= 3/8" External Toolholders Coolant through toolholders, for external turning in Swiss style lathes. The high pressure coolant is directed towards the insert cutting edge in order to evacuate the chips created and avoid build up edge. Including a coolant connector for a quick setup on the machine. Coolant Connector Right hand - Metric holders Ordering Code B (mm) * Diameter of coolant pipe H (mm) 1 F F1 H1 Insert Screw Torx Key *Coolant connector (mm) GER 0816 K S21 K21 Ø4 / Ø6 GER 1016 K S21 K21 Ø4 / Ø6 GER 1216 K S21 K21 Ø4 / Ø6 GER 1616 K S21 K21 Ø4 / Ø6 GER 2020 K S21 K21 Ø4 / Ø6 GER 2525 M S21 K21 Ø4 / Ø6 811

13 Swiss-ine Right hand - Inch holders Ordering Code B H 1 F F1 H1 * Diameter of coolant pipe Insert Screw Torx Key *Coolant connector (mm) GER 0375 K S21 K21 Ø4 / Ø6 GER 0500 K S21 K21 Ø4 / Ø6 GER 0625 K S21 K21 Ø4 / Ø6 GER 0750 K S21 K21 Ø4 / Ø6 GER 1000 M S21 K21 Ø4 / Ø6 eft hand - Metric holders Ordering Code B (mm) * Diameter of coolant pipe H (mm) 1 F F1 H1 Insert Screw Torx Key *Coolant connector (mm) GE 0816 K S21 K21 Ø4 / Ø6 GE 1016 K S21 K21 Ø4 / Ø6 GE 1216 K S21 K21 Ø4 / Ø6 GE 1616 K S21 K21 Ø4 / Ø6 GE 2020 K S21 K21 Ø4 / Ø6 GE 2525 M S21 K21 Ø4 / Ø6 eft hand - Inch holders Ordering Code B H 1 F F1 H1 GE 0375 K S21 K21 Ø4 / Ø6 * Diameter GE 0500 of coolant K pipe S21 K21 Ø4 / Ø6 GE 0625 K S21 K21 Ø4 / Ø6 GE 0750 K S21 K21 Ø4 / Ø6 GE 1000 M S21 K21 Ø4 / Ø6 * Diameter of coolant pipe Insert Screw Torx Key *Coolant connector (mm) 12 5

14 Swiss-ine Grooving - Parting Off - Turning - Profiling - Threading Working Method 813

15 ISO Standard Cutting Data Materials Cutting Speed ft/min K20 BU P M ow & Medium Carbon Steels <0.55%C High Carbon Steels 0.55%C Alloy Steels, Treated Steels Stainless Steel-Free Cutting Stainless Steel-Austenitic Cast Steels K Cast Iron N Aluminium 12%Si, Copper Aluminium >12%Si Synthetics, Duroplastics, Thermoplastics S Nickel alloys, Titanium alloys H Hardened Steel, 45-50HRc

16 TM -treme thread cutting Copyright CARMEX Precision Tools td CARMEX SWISS INE INCH 03/2015 Carmex Precision Tools C 2075 Hwy 175, Richfield, WI Phone: , Fax: sales@carmexusa.com Website: