Wood- and board material. Plastic. Composite. Aluminium. CNC milling tools.

Transcription

1 Wood- and board material Plastic Composite Aluminium CNC milling tools

2 INTRODUCTION JHV Tools produce solid shank cutters for working of all materials. JHV Tools has particularly specialized in producing high quality cutting tools for working wood and sheet metal, plastics, aluminium and composite materials. We use the most modern CNC grinding and measurement technology which enables us to produce distinctive milling tools for you 24 hours a day. Special tools Besides our standard program, JHV produces also bespoke solid cutters. Through delivering drawing/sketch or precise specifications of the milling or the performed work, you receive the tool for your specific needs. Joulestraat PK Heerhugowaard The Netherlands +31 (0) info@jhvtools.nl 2

3 Legenda Solide Solid Feed direction Ball nose ALU Aluminium Material Sharp-edged flute Conical ball nose 2 Number of cutting edges 20 Spiral angle r Cutting edge with corner radius Shank form 130 Point angle 45 Cutting edge with 45 chamfer Used abbreviations Abbreviation Full description A Bevel D Diameter DR Direction of rotation H Angle HR Corner radius R Radius S Shank Abbreviation Full description SH Cutting edge angle SL Cutting length TB Top width TL Total length VG Grinding Z Number of cutting edges 3

4 cutting data recommendations Material R m /UTS (N/mm²) Cutting speed Vc m/min Feed per tooth (fz cutter ø) coated uncoated > 16 Metals, soft Aluminum alloys, long chipping ( HB) ( HB) ,020 0,040 0,08 0, ,030 0,060 0,10 0,15 Aluminum alloys, short chipping ,030 0,060 0,10 0,15 Copper alloys, long chipping ( HB) ,025 0,050 0,09 0,14 Copper alloys, short chipping ,025 0,050 0,09 0,14 Magnesium alloys ,030 0,060 0,09 0,14 Thermoplastics ( HB) ,030 0,060 0,10 0,15 Duroplastics ,025 0,050 0,10 0,15 Graphite ,040 0,080 0,15 0,20 Speed n = V c 1000 π d1 Chip volume Q = a e a p V f 1000 Feed rate V f = f z z n Drive power Pe Q LF a e = Width of cut (mm) a p = Depth of cut (mm) d 1 = Diameter (mm) f z = Feed per tooth (mm) LF = Efficienty factor (cm 3 /min/kw) n = Speed (min -1) P e = Drive power (kw) Q = Chip volume (cm 3 /min) V c = Cutting speed (m/min) V f = Feed rate z = No. of teeth λ = Helix agle Example of a calculation Cutter Cutter diameter No. of teeth Depth of cut (a p ) Width of cut (a e ) Material to be processed Cutting speed Fz Speed Feed rate Verspaningsvolume : : 6 : 1 : 3 : 6 : Aluminium : 300 : 0,06 : 300 x 1000 / 3,14 x 6 = : x 1 x 0,06 = 955 mm/min. : 3 x 6 x 955 / 1000 = 17,19 cm3/min. 4

5 Wood and board material 3003 Solid cylindrical spiral cutter positive (Z=2) Solid cylindrical spiral cutter with ballnose (Z=2) Solid conical cutter with ballnose (Z=2) Solid conical cutter with ballnose (Z=3) Solid cylindrical spiral cutter negative (Z=2) Solid cylindrical spiral cutter positive (Z=3) Solid cylindrical spiral cutter negative (Z=3) Solid cylindrical spiral cutter positive with roughing cutter (Z=3) Solid cylindrical spiral cutter positive with roughing cutter (Z=4) Solid cylindrical spiral cutter negative with roughing cutter (Z=3) Solid cylindrical spiral cutter up/down (Z=1+1 of Z=2+2) 22 5

6 wood and board material Solid Solid cylindrical spiral cutter roughing/finishing up/down (Z=4+4) Solid router cutter for locks (Z=3) Solid bore cutter (Z=3) Solid bore cutter with roughing cutter (Z=3) Solid grooving and engraving cutter (Z=1) Solid straight shank cutter (Z=2) Solid straight shank cutter (Z=3) 29 6

7 plastic 3001 Solid polished spiral cutter positive (Z=1) Solid cylindrical spiral cutter for PMMA (acrylate), ACP, massive aluminium and foamed PVC (Z=1) Solid polished spiral cutter negative (Z=1) Solid cylindrical spiral cutter positive (Z=2) Solid cylindrical spiral cutter positive (Z=2) Solid cylindrical spiral cutter with ballnose (Z=2) Solid conical cutter with ballnose (Z=2) Solid cylindrical spiral cutter negative (Z=2) Solid cylindrical spiral cutter with geringe spiraalhoek (Z=3) Solid cylindrical spiral cutter with chip breaker (Z=3) Solid folding cutter for ACP 40 7

8 plastic Solid folding cutter for plastic (Z=2) Solid shank cutter straight (Z=1) Solid spiral cutter for finishing (Z=5) Solid twist drill for plastic / aluminium (Z=2) 45 8

9 COMPoSITE 3307 Solid cylindrical shank cutter for composite plastics Solid cylindrical shank cutter for composite plastics Solid cylindrical shank cutter for composite plastics Solid cylindrical spiral cutter up/down (Z=4 + 4, or 6 + 6) Solid cylindrical shank cutter for SMC (Z=6) Solid cylindrical shank cutter for honeycomb (Z=4) Solid spiral drill for kevlar and graphite (Z=2) 53 9

10 ALUMINIUM 3201 Solid spiral cutter positive (Z=1) Solid spiral cutter positive (Z=2) Solid spiral cutter positive (Z=3) Solid spiral cutter positive with 45 spiral angle (Z=3) Solid spiral cutter with roughing cutter with 40 spiral angle (Z=3) Solid radius cutter for aluminium (Z=2) Solid torus spiral cutter for aluminium (Z=2) 61 10

11 Wood Multiplex / triplex MDF Chipboard Wood and board material

12 3003 Solid cylindrical spiral cutter positive (Z=2) Wood Board material Solide Plastic 2 20 Two cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shankdiameter For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Perfect finishing touch for bottom side material

13 Solid cylindrical spiral cutter with full radius (Z=2) Two cutting edges Positive axial angle Upward chip removal With ballnose Cutting diameter equal to shankdiameter Wood board material Solide Plastic 2 cutting edges For jointing milling and 3D milling operations. 20 Article Nr. D R SL TL S METAAL , , , Article Nr. D R SL TL S

14 30033 Solid conical cutter with ballnose (Z=2) Wood Board material Solide Plastic 2 Two cutting edges Positive axial angle Upward chip removal With ballnose For jointing milling and 3D milling operations. 20 H R , ,

15 Solid conical cutter with ballnose (Z=3) Three cutting edges Positive axial angle Upward chip removal With ballnose For jointing milling and 3D milling operations. Wood Board material Solid Plastic 3 20 H R METAAL , ,

16 3004 Solid cylindrical spiral cutter negative (Z=2) Wood Board material Solid Plastic 2 20 Two cutting edges Negative axial angle Upward chip removal Cutting diameter equal to shankdiameter For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Perfect finishing touch for bottom side material. Negative helical cutters are mainly used to clamp on thin and/or too difficult to stretch small workpieces. Thus the workpiece stays better by pushing actions

17 Solid cylindrical spiral cutter positive (Z=3) 3005 Three cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shankdiameter For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Perfect finishing touch for bottom side material. Wood Board material Solid Plastic

18 3006 Solid cylindrical spiral cutter negative (Z=3) Wood Board material Solide Plastic 3 20 Three cutting edges Negative axial angle Upward chip removal Cutting diameter equal to shankdiameter For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Perfect finishing touch for bottom side material. Negative helical cutters are mainly used to clamp on thin and/or too difficult to stretch small workpieces. Thus the workpiece stays better by pushing actions

19 Solid cylindrical spiral cutter positive with roughing cutter (Z=3) 3007 Three cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shankdiameter For pre-cutting including solid wood, sheeting, medium density fibreboard and various plastics. Wood Board material Solide Plastic Available with several teeth according to the preferences. Standard ruwvertanding Straight vertanding JHV speed toothing Profile toothing 19

20 30071 Solid cylindrical spiral cutter positive with roughing cutter (Z=4) Wood Board material Solid Plastic 4 20 Four cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shankdiameter For pre-cutting including solid wood, sheeting, medium density fibreboard and various plastics. METAAL Available with several teeth according to the preferences. Standaard ruwvertanding Rechte vertanding JHV speed vertanding Profiel vertanding 20

21 Solid cylindrical spiral cutter negative with roughing cutter (Z=3) Three cutting edges Negative axial angle Downward chip removal Cutting diameter equal to shankdiameter For pre-cutting including solid wood, sheeting, medium density fibreboard and various plastics. Negative helical cutters are mainly used to clamp on thin and/or too difficult to stretch small workpieces. Thus the workpiece stays better by pushing actions. Wood Board material Solid Plastic Available with several teeth according to the preferences. Standaard ruwvertanding Rechte vertanding JHV speed vertanding Profiel vertanding 21

22 3009 Solid cylindrical spiral cutter up/down (Z=1+1 of Z=2+2) Wood Board material Solid Plastic of 2+2 Cutting Snijkanten edges or 2+2 cutting edges Positive and negative axial angle (up/down) Upward and downwards chip removal Cutting diameter equal to shankdiameter For joining milling operations to top and bottom material on double-sidedsheeting, chipboard, medium density fibreboard. Article Nr. D SL TL Z S METAAL

23 Solid cylindrical spiral cutter roughing/finishing up/down (Z=4+4) cutting edges (4 with roughing cutter and 4 with smooth cutting edges) Positive and negative axial angle (up/down) Upward and downward chip removal Cutting diameter equal to shankdiameter Wood Solide Plastic Board material of 2+2 Cutting Snijkanten edges For joining milling operations with high milling speed with good finishing to top and bottom material on double-sidedsheeting, chipboard, medium density fibreboard

24 3010 Solid router cutter for locks (Z=3) Wood Solid Board material 3 Three cutting edges Positive axial angle Upward chip removal For milling of lock cases. 20 Article Nr. D SL 1/2 TL S METAAL / / / / / /

25 Solid bore cutter (Z=3) 3011 Three cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shankdiameter For milling of spies and keyholes. Wood Solid Board material / /

26 3012 Solid bore cutter with roughing cutter (Z=3) Wood Solid Board material 3 Three cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For milling of spies and keyholes. 20 METAAL / /

27 Solid grooving and engraving cutter (Z=1) One cutting edge Standard cutting angles 15 / 20 / 30 and 45 Every other cutting angle on request Wood Board material For engraving milling operations om solid wood, sheeting, medium density fibreboard and various plastics Solid 1 Cutting edge 0, , , , , , , , , , , Article Nr. D x SH TL S DR x R x R x R x R x R x R x R x R x R x R x R 27

28 31011 Solid straight shank cutter (Z=2) Wood Board material Plastic Two cutting edges Solid 2 For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics

29 Solid straight shank cutter (Z=3) Three cutting edges Cutting diameter equal to shank diameter Wood Board material Plastic For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Solid

30 ACP (Dibond / Skybond / Alucobond) PMMA (Acrylate) Foamed PVC (Forex / Vikupor) Plastic

31 3001 Solid polished spiral cutter positive (Z=1) Plastic Board material Solid Wood 1 Cutting edge 20 One cutting edge Positive axial angle Upward chip removal For working of various plastics (including polystrene, ABS, PVC, plexiglas, acetate, hard rubber, formica, methacrylate en polycarbonate). Through the polishing operation there is no adhesion material on the cutter and therefore the chip evacuation is good , ,

32 Solid cylindrical spiral cutter for PMMA (acrylate), ACP, massive aluminium and foamed PVC (Z=1) One cutting edge Positive axial angle Upward chip removal Special geometry with very good results in the treatment of particular PMMA (acrylic) and aluminium composite material (eg. dibond, alucopal and reynobond), solid aluminium and PVC foamed (including forex, vikupor, kömacel, veka, etc.). Also for the working of various plastics. ACP Wood Solid Plastic Board material 1 Cutting edge 20 Artikelnummer D SL TL S METAAL , , Artikelnummer D SL TL S

33 3002 Solid polished spiral cutter negative (Z=1) Plastic Board material Solid Wood 1 Cutting edge One cutting edge Negative axial angle Downward chip removal For working of various plastics (including polystrene, ABS, PVC, plexiglas, acetate, hard rubber, formica, methacrylate en polycarbonate). 20 Through the polishing operation there is no adhesion material on the cutter and therefore the chip evacuation is good. Negative helical cutters are mainly used to clamp on thin and/or too difficult to stretch small workpieces. Thus the workpiece stays better by pushing actions , ,

34 Solid cylindrical spiral cutter positive (Z=2) Two cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For working of various plastics (including polystrene, ABS, PVC, plexiglas, acetate, hard rubber, formica, methacrylate en polycarbonate). Plastic ACP Board material Solid Plastic Wood 2 20 METAAL

35 30031 Solid cylindrical spiral cutter (Z=2) Plastic Board material Solid Wood 2 20 Two cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For jointing and routing milling of various plastics. Special geometry with very good results in working of particularly Polyethyl (PE) and other thermoplastics

36 Solid cylindrical spiral cutter with ballnose (Z=2) Two cutting edges Positive axial angle Upward chip removal With ballnose Cutting diameter equal to shank diameter Plastic Board material Solid Wood 2 For jointing milling and 3D milling operations. 20 Article Nr. D R SL TL S METAAL , , , Article Nr. D R SL TL S

37 30033 Solid conical cutter with ballnose (Z=2) Plastic Board material Solide Wood 2 Two cutting edges Positive axial angle Upward chip removal With ballnose For 3D milling operations. 20 H R , ,

38 Solid cylindrical spiral cutter negative (Z=2) 3004 Two cutting edges Negative axial angle Downward chip removal Cutting diameter equal to shank diameter For jointing and routing milling operations, including solid wood, sheeting, medium density fibreboard and various plastics. Perfect finishing touch for bottom side material. Negative helical cutters are mainly used to clamp on thin and/or too difficult to stretch small workpieces. Thus the workpiece stays better by pushing actions. Plastic Board material Solide Wood 2 20 METAAL

39 30051 Solid cylindrical spiral cutter with low helix angle (Z=3) Foam Solid 3 Three cutting edges Positive axial angle Slight increase in coil With corner radius Upward chip removal Cutting diameter equal to shank diameter r 20 For milling of PG and PU foams. On request there is also available version with internal radius for 3D operations. 14 Article Nr. D SL VG TL S

40 Solid cylindrical spiral cutter with chip breaker (Z=3) Three cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For jointing and routing milling of various plastics. Special geometry with very good results in working of particularly polyethyl (PE) and other thermoplastics. Due to the presence of chip breakers there are no chips left on the tool. Therefore high volumes of chippings can be achieved. Plastic Board material Solid Wood

41 30365 Solid folding cutter for ACP Plastic ACP One cutting edge Solid 1 Cutting edge For making of creases in aluminium composite panels e.g. Dibond, Skybond, Alucobond en Reynobond ,0 2,0 3, Article Nr. D SH TB TL S

42 Solid folding cutter for plastic (Z=2) Two cutting edges Plastic For making of creases in plastics and aluminium composite panels e.g. Dibond, Skybond, Alucobond en Reynobond. Solid 2 Article Nr. D SH TB TL S , , , , ,

43 3101 Solid shank cutter straight (Z=1) Plastic Board material Wood One cutting edge Polished cutting edge Solid 1 Cutting edge For milling of softer plastics (including Polyethylene)

44 Solid spiral cutter for finishing (Z=5) 3501 Five cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For the finishing of PMMA (acrylic) with almost polished result. Plastic Board material Solid Wood

45 3601 Solid twist drill for plastic / aluminium (Z=2) Plastic Solide Aluminium 2 Two cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter For drilling operations in different plastics and aluminium

46 Carbon Honeycomb Kevlar Sheet moulding compound Composite

47 3307 Solide cylindrical shank cutter for composite plastics GFK AFK CFK Staggered teeth Standard with diamond coating Solid 30 For milling of fiber, carbon fiber and aramid fiber reinforced plastics

48 Solide cylindrical shank cutter for composite plastics vertical angle Plunge cutting Standard with diamond coating GFK materiaal GFK AFK CFK For milling of fiber, carbon fiber and aramid fiber reinforced plastics. Solide

49 33072 Solid cylindrical shank cutter for composite plastics GFK AFK Solid CFK 30 Positive axial angle 135 vertical angle Plunge cutting Standard with diamond coating For milling of fiber, carbon fiber and aramid fiber reinforced plastics

50 Solid cylindrical spiral cutter up/down (Z = 2 + 2, or 4 + 4) With 2 + 2, or cutting edges Positive and negatiev axial angle (up/down) Upward and downward chip removal Cutting diameter equal to shank diameter Standard with diamond coating GFK materiaal GFK AFK Solid CFK 2+2, 3+3 of 4+4 Fiber-reinforced plastics Delamination is prevented by simultaneously towing and pushing the cutting edge. Therefore the cutter must be positioned in the center of the processed material. 20 Article Nr. D SL TL Z S

51 3309 Solide cylindrical shank cutter for SMC (Z=4) GFK AFK Solide CFK 4 Four cutting edges Positive axial angle Upward chip removal Cutting diameter equal to shank diameter Standard with diamond coating 30 Suitable for high speed milling of reinforced materials, fiberglas, SMC and carbon

52 Solide cylindrical shank cutter for honeycomb (Z=6) 3310 Four cutting edges Plunge cutting Standard with diamond coating GFK materiaal GFK AFK CFK For milling of honeycomb structures. Solid of 3+3 Cutting Snijkanten edges

53 3400 Solide twist drill for kevlar and graphite (Z=2) Kevlar ALU Graphite Two cutting edges Positive axial angle Standard with diamond coating Solide 2 Suitable for high speed milling of composite, fiberglass, SMC and carbon

54 Aluminium Aluminium

55 3201 Solide spiral cutter positive (Z=1) ALU ALU Aluminium One cutting edge Positive axial angle Solide 1 Cutting edge Provide various coatings Pure aluminium DLC (Aluspeed) Aluminium with Si to 5% DLC (Aluspeed) Aluminium with Si top 5% Diamond For milling of aluminium sheetings. Because of the polished flute no adhensive material is left and therefore there is excellent material discharge. Article Nr. D SL VG TL S Article Nr. D SL VG TL S

56 Solide spiral cutter positive (Z=2) 3202 Two cutting edges ALU ALU Aluminium Positive axial angle With corner radius Provide various coatings Pure aluminium DLC (Aluspeed) Solide 2 Cutting Snijkanten edges Aluminium with Si to 5% DLC (Aluspeed) Aluminium with Si top 5% Diamond r Article Nr. D HR SL VG TL S , , , , , , , Article Nr. D HR SL VG TL S , , , , , ,

57 3203 Solide spiral cutter positive (Z=3) ALU ALU Aluminium Three cutting edges Positive axial angle Solide 3 Provide various coatings Pure aluminium Aluminium with Si to 5% DLC (Aluspeed) DLC (Aluspeed) Aluminium with Si top 5% Diamond

58 Solide spiral cutter positive with 45 spiral angle (Z=3) 3204 Three cutting edges ALU ALU Aluminium Aluminium Positive axial angle Provide various coatings Pure aluminium Aluminium with Si to 5% DLC (Aluspeed) DLC (Aluspeed) Solide 3 Aluminium with Si top 5% Diamond r Article Nr. D HR SL TL S , , , , , , , ,

59 3210 Solide spiral with roughing cutter with 40 spiral angle (Z=3) ALU ALU Aluminium Three cutting edges Positive axial angle Solide 3 Provide various coatings Pure aluminium Aluminium with Si to 5% DLC (Aluspeed) DLC (Aluspeed) Aluminium with Si top 5% Diamond Article Nr. D A SL TL S , , , , , ,

60 Solide radius cutter for aluminium (Z=2) 3220 Three cutting edges ALU ALU Aluminium Positive axial angle With ballnose Provide various coatings Solide 2 Pure aluminium DLC (Aluspeed) Aluminium with Si to 5% DLC (Aluspeed) Aluminium with Si top 5% Diamond Article Nr. D R SL TL S

61 3230 Solide torus spiral cutter aluminium (Z=2) ALU ALU Aluminium Two cutting edges Positive axial angle With corner radius Solide 23 Cutting Snijkanten edges Provide various coatings Pure aluminium DLC (Aluspeed) r Aluminium with Si to 5% DLC (Aluspeed) Aluminium with Si top 5% Diamond Article Nr. D HR SL 1 VG TL S , , , , , , , ,

62 JHV Tools BV Joulestraat PK Heerhugowaard (NL) Phone + 31 (0) info@jhvtools.nl Internet Copyright JHV Tools B.V. Reproduction, also in parts, only with permission. No adhesion for misprints. Subject to alternations.