SA SyStem. NeW. Part-off and grooving system for radial grooving. high positive inserts for aluminium self-clamping blades.
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1 SA SyStem Part-off and grooving system for radial grooving NeW high positive inserts for aluminium self-clamping blades 01/2013
2 Content Content SA-Monoblock holder... Page 4 9 SA-Blades... Page SA-Modules... Page SA-Inserts... Page ecommendations... Page For further information please ask for our complete catalogue. 2 ANO -Werkzeuge
3 Introduction Economical solution for radial grooving as well as parting off up to 140 mm diameter. NC holder Straight for radial grooving see Grooving catalogue page 1.3 NC holder Cranked for radial grooving see Grooving catalogue page 1.4 VDI holders with coolant jet see Grooving catalogue page VDI holders with coolant jet see Grooving catalogue page 3.19 Part-off blocks for blades see Grooving catalogue page 3.12 Grooving holder HSK Modular. Part-off holder HVDS..-7 see Grooving catalogue page 3.7 Grooving holder CAPTO straight see Grooving catalogue page 1.18 Grooving holder UTS/KM see Grooving catalogue page 1.7 Part-off holder HVDS..-1 see Grooving catalogue page 3.6 Part-off holder for Daewoo/Doosan or Mori Seiki see Grooving catalogue page Grooving holder CAPTO cranked see Grooving catalogue page 1.6 ANO -Werkzeuge 3
4 Introduction Monoblock holder SA double sided inserts. Indexable inserts Width = 1.5 to 4 mm Introduction Monoblock holder SA double sided inserts in sizes SA16, SA24 and SA35 with widths 1.5 to 4 mm. Indexable inserts with Width = 1.5 to 4 mm Tool holder to mm For Part-off and grooving Features Monoblock design. eliable and user friendly only one spare part. Tool holder to mm Active insert clamping with fixed stop. Accurate insert positioning. Pulling out the insert is not possible. Grooving Parting-Off Double edged inserts. High productivity. Directly pressed inserts with dedicated geometries. Cost efficient and optimum solution for reliable groove production. For further information please ask for our complete catalogue. 4 ANO -Werkzeuge
5 Introduction Designation code Holder HSA H = Holder S = Grooving A = External 2020 Shank size Version = ight hand = eft hand SA Insert External Grooving 3503 Insert size 35 = Insert length 03 = EB (mm) 65 Part-off diameter (mm) Designation code Inserts SA35 SA = External Grooving 35 = Insert length 30 EB = Inserts width (mm) 30 = 3 03 Corner radius (mm) = 0.3 N N = Neutral = ight hand = eft hand T1 Chipbreaker AP ANO -Application area 5020 Grade code (ISO) ANO -Werkzeuge 5
6 Tool holder KT h K b EB ight hand version shown. For sliding head auto lathes Designation EB D max D h b K KT PG Inserts HSA 0808-SA SA HSA 0808-SA SA HSA 0808-SA SA HSA 0808-SA SA HSA 1010-SA SA HSA 1010-SA SA HSA 1010-SA SA HSA 1010-SA SA HSA 1010-SA SA HSA 1010-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1212-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA D max = Maximum diameter in solid INFO: Please see our cutting data recommendations and information on pages More sliding head auto lathes and information on the next page. 6 ANO -Werkzeuge All dimensions in mm.
7 Tool holder For sliding head auto lathes Designation EB D max D h b K KT PG Inserts HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA D max = Maximum diameter in solid INFO: Please see our cutting data recommendations and information on pages K h EB b ight hand version shown. For sliding head auto lathes Designation EB D max D h b K KT PG Inserts HSA 1212U--SA SA HSA 1212U--SA SA HSA 1212U--SA SA HSA 1212U--SA SA HSA 1212U--SA SA Spare parts Holder Screw Key HSA SA16 AS0022 KS8000 HSA SA16 AS0022 KS8000 HSA SA16 AS0022 KS8000 HSA SA16 AS0022 KS8000 HSA SA24 AS0022 KS8000 HSA SA24 AS0022 KS8000 All dimensions in mm. ANO -Werkzeuge 7
8 Tool holder KT h K EB b ight hand version shown. Monoblock Designation EB D max D h b K KT PG Inserts HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 1616-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2020-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA D max = Maximum diameter in solid D = Maximum diameter for tube material INFO: Please see our cutting data recommendations and information on pages More monoblocks and information on the next page. 8 ANO -Werkzeuge All dimensions in mm.
9 Tool holder Monoblock Designation EB D max D h b K KT PG Inserts HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 2525-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA HSA 3225-SA SA D max = Maximum diameter in solid D = Maximum diameter for tube material INFO: Please see our cutting data recommendations and information on pages Spare parts Holder Screw HSA 1616 until SA24 D min. 44 DIN M5x HSA 2020 until SA35 D min. 52 and 65 DIN M6x All dimensions in mm. ANO -Werkzeuge 9
10 Introduction Designation code Blades KSA K = Blade S = Grooving A = External 3208 Shank size Blade thickness Version: = ight hand = eft hand SA Insert External Grooving 3503 Insert size 35 = Insert length 03 = EB (mm) 65 Part-off diameter (mm) ÜK Upside down Designation code Inserts SA35 SA = external Grooving 35 = Insert length 30 EB = Inserts width (mm) 30 = 3 03 Corner radius (mm) = 0.3 N N = Neutral = ight hand = eft hand T1 Chipbreaker AP ANO -Application area 5020 Grade code (ISO) 10 ANO -Werkzeuge
11 Part-off blades b 1 h 4 h 3 h 3 h 2 h 2 b 1 b SBN...-K l 1 SBN... b l 1 Clamping block Designation h 2 b h 3 l 1 b 1 h 4 Inserts PG SBN K KSA SBN K KSA SBN K KSA SBN * KSA SBN * KSA SBN * KSA SBN * KSA SBN * KSA SBN * KSA SBN * KSA * = Block with coolant jet. INFO: For a larger selection of blocks and all the spares please see our Grooving catalogue chapter 3. For further information please ask for our complete catalogue. All dimensions in mm. ANO -Werkzeuge 11
12 Part-off blades b2 KSA Part-off blade h3 EB The new self-clamping part-off blades offer even deeper groove / part-off capability. Thanks to the new single sided insert it is now possible to groove past the length of the insert without damaging the surface finish. Adjustable part-off depth. Ideal solution for short components, when picked-off with the sub spindle. Self-clamping blades: Designation EB h3 b2 Inserts PG KSA 2602N SA24E KSA 2603N SA24E KSA 3202N SA24E KSA 3203N SA24E Note: Blades do also accept the double sided SA24 inserts. Key is not included. B H Single sided inserts Designation B ± 0.04 H χ PG AP5020 SA24E-2002N-S l SA24E-3003N-S l S-KSA (key for blade) P M K N S H l Designation PG S-KSA ANO -Werkzeuge All dimensions in mm. = Main application = Secondary application
13 Part-off blades b 2 b2 b2 h3 b 2 K K h3 h 3 -ÜK -ÜK h 3 EB EB K Blades for Emco-Index-Traub-Machines Designation EB D max D h 3 b 2 K KT Inserts PG KSA SA SA KSA SA SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA KSA SA SA KSA SA SA KSA SA ÜK SA KSA SA ÜK SA INFO: Please see our cutting data recommendations and information on pages eft hand version shown. K All dimensions in mm. ANO -Werkzeuge 13
14 Part-off blades b 2 b 2 2 b 2 KT h 3 h 3 h 3 K K h 3 KT -ÜK -ÜK EB EB K eft hand version shown. Blades K Designation EB D max D h 3 b 2 K KT Inserts PG KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2608-SA SA KSA 2608-SA SA KSA 2608-SA ÜK SA KSA 2608-SA ÜK SA KSA 2611-SA SA KSA 2611-SA SA KSA 2611-SA ÜK SA KSA 2611-SA ÜK SA More blades and information on the next page. 14 ANO -Werkzeuge All dimensions in mm.
15 Part-off blades Blades Designation EB D max D h 3 b 2 K KT Inserts PG KSA 3208-SA SA KSA 3208-SA SA KSA 3208-SA ÜK SA KSA 3208-SA ÜK SA KSA 3208-SA SA KSA 3208-SA SA KSA 3208-SA ÜK SA KSA 3208-SA ÜK SA KSA 3208-SA SA KSA 3208-SA SA KSA 3208-SA ÜK SA KSA 3208-SA ÜK SA KSA 3208-SA SA KSA 3208-SA SA KSA 3208-SA ÜK SA KSA 3208-SA ÜK SA KSA 3211-SA SA KSA 3211-SA SA KSA 3211-SA ÜK SA KSA 3211-SA ÜK SA KSA 3211-SA SA KSA 3211-SA SA KSA 3211-SA ÜK SA KSA 3211-SA ÜK SA D max = Maximum diameter in solid D = Maximum diameter for tube material INFO: Please see our cutting data recommendations and information on pages Spare parts Blade Screw Key KSA /-SA35 AS0022 T5215-IP KSA 08/-SA24 AS0022 T5215-IP KSA 08/-SA35 AS0045 T5220-IP KSA 11/-SA35 SA5T T5220-IP All dimensions in mm. ANO -Werkzeuge 15
16 Introduction Designation code Modules MSA M = Module S = Grooving A = External S ocation (S = Standard) Version: = ight hand = eft hand SA Insert External Grooving 2403 Insert size 24 = Insert length 03 = EB (mm) 32 Part-off diameter (mm) Designation code Inserts SA35 SA = external Grooving 35 = Insert length 30 EB = Inserts width (mm) 30 = 3 03 Corner radius (mm) = 0.3 N N = Neutral = ight hand = eft hand T1 Chipbreaker AP ANO -Application area 5020 Grade code (ISO) 16 ANO -Werkzeuge
17 b 2 Modules b 2 KT b 2 KT KT EB EB Module eft hand version shown. EB Designation EB D max D b 2 KT Inserts PG MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA D max = Maximum diameter in solid D = Maximum diameter for tube material When using part-off modules from 105 mm diameter we recommend using a torque key at torque setting of 3 Nm. The modules suit all the NC-holders in the standard (grey) design where a NC-module can be located. For more information please see Grooving catalogue chapters 1 and 3. INFO: Please see our cutting data recommendations and information on pages All dimensions in mm. ANO -Werkzeuge 17
18 b 2 Modules b 2 b 2 KT KT EB KT EB eft hand version shown. Module EB Designation EB D max D b 2 KT Inserts PG MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA MSA-S-SA SA Spare parts Holder Screw Key MSA S/ SA5T T5220-IP D max = Maximum diameter in solid D = Maximum diameter for tube material The modules suit all the NC-holders in the standard (grey) design where a NC-module can be located. For more information please see Grooving catalogue chapters 1 and 3. b 2 30 EB KT Module eft hand version shown. Designation EB D max D b 2 KT Inserts PG MSA-IN-SA SA MSA-IN-SA SA MSA-IN-SA SA MSA-IN-SA SA MSA-IN-SA SA MSA-IN-SA SA Neutral modules can be mounted both sides. Holders are not supplied with screws. INFO: Please see our cutting data recommendations and information on pages ANO -Werkzeuge All dimensions in mm.
19 Indexable inserts X B N H X Version SA16 Designation B ± 0.04 H χ PG AM5040 AN1015 AP2220 AP5020 AP5030 SA T1-15* l SA T1-15* l SA N-F l l SA N-S l SA N-T l l SA M l l SA T l l SA N-M l l SA N-S l l SA N-T l l SA M l l SA T l l *Ground version Information: when using handed inserts the holder maybe needs modification B P l l M l K N S H l H Version SA17... Designation B ± 0.04 H χ PG AM5040 AN1015 AP2220 AP5020 AP5030 SA N-M l l SA N-T l SA N-M l l P l l M K N S H l All dimensions in mm. = Main application = Secondary application ANO -Werkzeuge 19
20 X Indexable inserts B N H X Version SA24... Designation B ± 0.04 H χ PG AM5040 AN1015 AP2220 AP5020 AP5030 SA N-S l SA S1-15* l SA T1-15* l SA S1-15* l SA T1-15* l SA S1-8* l SA N-F l l SA N-M l l SA N-S l l SA N-T l l SA S1-8* l SA M l l SA T l l SA N-M l l SA N-S l l SA N-T l l SA M l l SA T l l SA N-M l l SA N-AU** l * Ground version ** Ground version available from Information: when using handed inserts the holder maybe needs modification P l l M l K l N l S H 20 ANO -Werkzeuge = Main application = Secondary application All dimensions in mm.
21 X Indexable inserts / Application recommendations B N H X Version SA35... Designation B ± 0.04 H χ PG AM5040 AN1015 AP2220 AP5020 AP5030 SA N-F l l SA N-M l SA N-S l l SA N-T l l SA M l l SA T l l SA N-M l l l SA N-S l l l SA N-T l l SA M l l SA T l l SA N-M l l SA AU-15* l SA AU-15* l SA N-AU* l *Ground version Grade description Information: when using handed inserts the holder maybe needs modification P l l l M l K l N l S H AM5040 PVD coated carbide, Fine-grain carbide + TiAlN A tough but universal grade for low to medium cutting speeds. The main application area being stainless steel and steel. AP2220 CVD coated carbide grade, Fine-grain carbide + multilayer carbide Grade with excellent combination of wear resistance and cutting edge stability. Main application area is alloy steel and cast materials. But under stable conditions also suitable for stainless steel at medium to high cutting speeds. AN1015 Uncoated carbide grade which in connection with a ground cutting edge is for finishing and roughing of aluminium alloys and none ferrous materials. In order to reduce build up edge problems the insert is also highly polished. AP5020 PVD coated carbide grade, Fine-grain carbide + TiAlN A universal grade for low to medium cutting speed. Main application areas are steel and stainless steel, but also suitable for part-off and grooving of high temperature alloys and non ferrous materials. AP5030 PVD coated carbide, Fine-grain carbide + TiAlN A universal grade mainly for steel applications. The slightly tougher substrate (ISO P30-P35) makes it suitable also for stainless steel. All dimensions in mm. = Main application = Secondary application ANO -Werkzeuge 21
22 Application recommendations Chipbreakers F1 Very soft cutting geometry For low to medium strength materials with low built-up edge tendency Suitable for thin walled components T1 Very good swarf control and formation For steel and stainless steel Universal geometry machining, for thinwalled components S1 Soft cutting geometry Especially for stainless steel Problem solver for steel machining M1 Geometry with small negative chamfer For medium to high strength materials Suitable for all steels (stainless and cast) First choice where cutting conditions are solid AU Geometry with a sharp edge First choice for aluminium and none-ferrous materials Periphery ground insert High positive design Polished chip breakers Application recommendations Chipbreaker Groove width [mm] Feed ate [mm/rev] S1 1.5 F1 2 T1/S1 2 M1 2 AU 2 T1/S1 3 M1 3 AU 3 M ANO -Werkzeuge
23 Application recommendations ecommended Cutting data ISO Material Brinell-Hardness HB AM5040 AN1015 Cutting speed V C [m/min] AP5020 AP2220 AP5030 Unalloyed steel and cast steel < 0.15 % C / hardened and tempered % C / hardened and tempered > 0.45 % C / hardened and tempered annealed ow alloyed steel hardened and tempered and cast steel P hardened and tempered High alloyed steel, high alloyed tool annealed Steel and cast steel hardened and tempered Stainless steel ferritic, annealed Cast steel martensitic, hardened and tempered ferritic, martensitic annealed austenitic, chilled Stainless steel M Duplex, chilled martensitic/austenitic, chilled Cast iron pearlitic/ferritic pearlitic/martensitic ferritic Cast iron with nodular graphite K pearlitic Malleable cast iron ferritic pearlitic Aluminium alloys long chipping not heat treatable heat treatable, heat treated % Si, heat treated Casted aluminium alloys 12 % Si, heat treatable, heat treated % Si, not heat treatable ead alloys, Pb > 1 % N Copper and copper alloys, Brass, Bronze (Brass / Bronze) Aluminium bronze Copper and elektrolyte copper Duroplastice Non ferrous materials e-inforced plastics Hard rubber Fe-alloyed, annealed Fe-alloyed, heat treated High temperature resistant Ni- or Co-alloyed, annealed alloys Ni- or Co-alloyed HC, casting S Ni- or Co-alloyed Nmm 2, heat treated Titanium alloys Pure titan m Alpha- and Beta-alloys heat treated m hardened and tempered 55 HC H Hardened steel hardened and tempered 60 HC Hard cast iron casting 400 Hardened cast iron hardened and tempered 55 HC The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation. ANO -Werkzeuge 23
24 ANO -Werkzeuge agencyteam ANO GB Tools and inserts for parting and grooving Tooling and indexable inserts for turning and threading Milling cutters and indexable inserts for milling and thread milling Drilling tools and indexable inserts for drilling We have a passion for precision. With passion and enthusiasm we face the challenges of our customers, to modify, develop and precisely manufacture this is the way of Arno-Werkzeuge. Every single tool contains the knowledge and experience of over 70 years traditional tool manufacturing. That is proven quality and precision at the highest level. For further information please ask for our complete catalogue. Karl-Heinz Arnold GmbH Karlsbader Str. 4 D Ostfildern Tel.: +49 (0) Fax: +49 (0) info@arno.de ANO (UK) imited Unit 3, Sugnall Business Centre Sugnall, Eccleshall Staffordshire ST21 6NF ( sales@arno.de ANO Italia S.r.l Via J. F. Kennedy Vimercate (MB) ( info@arno-italia.it ANO-Werkzeuge USA C 1101 W. Diggins St. US Harvard, Illinois ( info@arnousa.com ANO U td. Krassnaja Ul. 38 U Vladimir ( / COT info@arnoru.ru
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