Preview Edition: M370 ADVANCES 2014

Transcription

1 Preview Edition: M370 ADVANCES 2014 TURNING SOLID END MILLING INDEXABLE MILLING TOOLING SYSTEMS METRIC

2 High-Feed Applications M370 Series Designed for high feed rate productivity, M370 Series provides the latest insert technology with outstanding performance and reliability. Its double-sided concept and six cutting edges provide security and optimal metal removal with an efficient cost per edge. M370 Profiled tool for maximum chip evacuation. Through tool coolant. High-strength tool body design. Six cutting edges per insert. C2

3 Double-sided design offers six cutting edges per insert. Extremely high metal removal rates. First choice for high-feed roughing applications. NEW! 8mm IC Insert WOEJ0804 Up to 1,25mm Ap max Diameter range 25 80mm 12mm IC Insert WOEJ1207 Up to 2mm Ap max Diameter range mm C3

4 M370 Series Copy Mills Medium IC Screw-On End Mills Double-sided, six cutting edges. Highest metal removal rates. First choice for roughing applications. Screw-On End Mills order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z max RPM coolant supply kg M370D025Z02M12WO ,5 M , Yes 0, M370D025Z03M12WO ,5 M , Yes 0, M370D032Z04M16WO ,0 M , Yes 0, M370D042Z05M16WO ,0 M , Yes 0,57 Spare Parts D1 max insert screw Nm wrench 25 MS2219 1,8 DT9IP 32 MS2219 1,8 DT9IP 42 MS2219 1,8 DT9IP C4

5 M370 Series Copy Mills Medium IC Cylindrical End Mills Double-sided, six cutting edges. Highest metal removal rates. First choice for roughing applications. Cylindrical End Mills order number catalogue number D1 max D1 D L LBX Ap1 max Z max RPM coolant supply kg M370D025Z02A25WO08L , Yes 0, M370D025Z02A25WO08L , Yes 1, M370D025Z03A25WO08L , Yes 0, M370D025Z03A25WO08L , Yes 0, M370D028Z03A25WO08L , Yes 0, M370D032Z03A32WO08L , Yes 0, M370D032Z04A32WO08L , Yes 0, M370D032Z04A32WO08L , Yes 1,14 Spare Parts D1 max insert screw Nm wrench 25 MS2219 1,8 DT9IP 28 MS2219 1,8 DT9IP 32 MS2219 1,8 DT9IP C5

6 M370 Series Copy Mills Medium IC Shell Mills Double-sided, six cutting edges. Highest metal removal rates. First choice for roughing applications. D6 D D1 L Ap1 max Shell Mills D1 max order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M370D040Z04WO , Yes 0, M370D040Z05WO , Yes 0, M370D050Z05WO , Yes 0, M370D050Z06WO , Yes 0, M370D052Z05WO , Yes 0, M370D052Z06WO , Yes 0, M370D063Z06WO , Yes 0, M370D066Z06WO , Yes 0, M370D080Z07WO , Yes 2,36 Spare Parts D1 max insert screw Nm Torx Plus driver socket-head cap screw 40 MS2219 1,8 DT9IP MS2219 1,8 DT9IP MS2219 1,8 DT9IP MS2219 1,8 DT9IP MS2219 1,8 DT9IP MS MS2219 1,8 DT9IP MS2038 C6

7 M370 Series Copy Mills Medium IC Indexable Inserts WO.J WOEJ-MM WOEJ-MH -MM geometry provides lower cutting forces. First choice for steel, stainless steel, and high-temp alloys. -MH geometry is the first choice for high-strength steel and cast iron. WOEJ-MM first choice alternate choice P M K N S H TN5515 TN6520 TN6525 TN6540 TN7535 cutting catalogue number edges D S Rε WOEJ080412SRMM 6 7,79 5 1,22 WOEJ-MH TN5515 TN6520 TN6525 TN6540 TN7535 cutting catalogue number edges D S Rε WOEJ080412SRMH 6 7,79 4,75 1,22 C7

8 M370 Series Copy Mills Medium IC Cutting Data WO.J TN5515 TN6520 TN6525 TN6540 TN7535 Edge Geometry feed per tooth fz (mm)..-mm 0,35 0,8 1,5 0,35 0,8 1,5 0,35 0,8 1,5 0,35 0,9 1,6 0,35 0,9 1,6..-MH 0,35 1,1 1,8 0,35 1,0 1,6 0,35 1,0 1,6 0,35 1,1 1,8 0,35 1,1 1,8 Material Group vc (m/min) P M K N S H NOTE: First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae 0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below: ae/d1 = 0,2 0,3 0,4 fz-factor 1,5 1,3 1,0 vc-factor 1,3 1,2 1,1 C8

9 M370 Series Copy Mills M370 Additional Application Advice WO.J Applying High-Feed Tools The High-Feed concept bases its strategy on small depth of cut and higher fz values, which result in a higher MRR and productivity with low radial forces. Ap1 max t Wt Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies. For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius. Rt Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D. General Programming Information for Applying M370 L/D ratio starting Ap1 starting fz range <3 0,9mm 1 1,3mm >3 <5 0,6mm 1 1,3mm >5 <7 0,4mm 0,6 1mm Rt t Wt 2,5mm 1mm 7,5mm Maximum Linear Ramping and Helical Interpolation from Solid Cutter Diameter cutter diameter max linear ramp angle (straight line) min hole diameter max hole diameter Ap1 max per revolution 25 3,1 30,2 49,5 1, ,6 36,1 55,5 1, ,9 44,1 63,5 1, ,6 60,0 79,5 1, ,5 64,0 83,5 1, ,3 80,0 99,5 1, ,2 84,0 103,5 1, ,0 106,0 125,5 1, ,0 112,0 131,5 1, , Hole Diameter C9

10 M370 Series Large IC Screw-On End Mills Double-sided, six cutting edges. Highest metal removal rates. First choice for roughing applications. Screw-On End Mills order number catalogue number D1 max D1 D DPM G3X L2 WF Ap1 max Z max RPM coolant supply kg M370D42Z03M16WO ,0 M , Yes 0,22 Spare Parts insert Torx Plus D1 max screw Nm driver 42 MS2085 4,0 DT15IP C10

11 M370 Series Large IC Shell Mills Double-sided, six cutting edges. Highest metal removal rates. First choice for roughing applications. Shell Mills order number catalogue number D1 max D1 D D6 L Ap1 max Z max RPM coolant supply kg M370D50Z04WO , Yes 0, M370D52Z04WO , Yes 0, M370D63Z04WO , Yes 0, M370D63Z05WO , Yes 0, M370D66Z05WO , Yes 0, M370D80Z05WO , Yes 0, M370D80Z06WO , Yes 0, M370D100Z06WO , Yes 1, M370D100Z07WO , Yes 1, M370D125Z07WO , Yes 2, M370D125Z09WO , Yes 2,94 Spare Parts D1 max insert screw Nm Torx Plus driver socket-head cap screw coolant lock screw assembly 50 MS2085 4,0 DT15IP MS2085 4,0 DT15IP MS2085 4,0 DT15IP MS2085 4,0 DT15IP MS2085 4,0 DT15IP MS2085 4,0 DT15IP MS2195C 125 MS2085 4,0 DT15IP MS2187C C11

12 M370 Series Large IC Indexable Inserts WO.J1207 WOEJ-MM WOEJ-MH -MM geometry provides lower cutting forces. First choice for steel, stainless steel and high temp alloys. -MH geometry is the first choice for high-strength steel and cast iron. WOEJ-MM first choice alternate choice P M K N S H WK15CM WP20CM WP25PM WU35PM WP35CM cutting catalogue number edges D S Rε WOEJ120712SRMM 6 12,00 7,30 1,27 WOEJ-MH WK15CM WP20CM WP25PM WU35PM WP35CM cutting catalogue number edges D S Rε WOEJ120712SRMH 6 12,00 7,30 1,27 Coatings provide high-speed capability and are engineered for finishing to heavy roughing. P M K N S H Steel Stainless Steel Cast Iron Non-Ferrous Materials High-Temp Alloys Hardened Materials wear resistance toughness Coating Grade Description WK15CM A multilayered TiN-MT-TiCN-Al 2 O 3 -CVD-coated carbide grade with advanced post-coat treatment. WK15CM is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry but can also be used wet. K P WP20CM WP20CM is a multilayered TiN-MT-TiCN-Al 2 O 3 -CVD-coated carbide grade with advanced post-coat treatment. The substrate is a well-balanced combination of wear resistance and toughness. WP20CM is primarily for light and general machining of steels and stainless steels or roughing of cast irons. M K P Grade WP25PM AlTiN-PVD-coated carbide grade engineered to provide better performance in general machining of high-temperature alloys and stainless steel. WP25PM resists breakage and offers improved wear resistance and increased strength. M K S P WU35PM A high-performance TiAlN-PVD-coated carbide grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. WU35PM is primarily for use in general and heavy machining. M S P WP35CM A multilayered TiN-TiCN-Al 2 O 3 -CVD-coated carbide grade with advanced Victory post-coat treatment and a very tough substrate. WP35CM has a wide application area in general and rough milling of steels and cast irons. It performs best dry but can also be used wet. K C12

13 M370 Series Large IC Cutting Data WO.J1207 Edge Geometry WK15CM WP20CM WP25PM WU35PM WP35CM feed per tooth fz (mm)..-mm 0,39 0,75 1,75 0,39 0,80 1,75 0,39 0,90 1,75 0,39 0,90 1,75..-MH 0,39 0,75 2,00 0,39 0,80 2,00 0,39 0,85 2,00 0,39 1,00 2,00 0,39 1,00 2,00 Material Group vc (m/min) P M K N S H NOTE: First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae 0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below: ae/d1 = 0,2 0,3 0,4 fz-factor 1,5 1,3 1,0 vc-factor 1,3 1,2 1,1 C13

14 M370 Series Copy Mills M370 Additional Application Advice WO.J Applying High-Feed Tools The High-Feed concept bases its strategy on small depth of cut and higher fz values, which result in a higher MRR and productivity with low radial forces. Ap1 max Wt Rt t Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies. For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius. Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D. General Programming Information for Applying M370 CAM programming information Rt Wt t mm value 3,2 9 1,4 Maximum Linear Ramping and Helical Interpolation from Solid Metric diameter max ramp angle for 360 helical interpolation min hole diameter (DH min) max flat-bottom hole diameter (DH1 max) max diameter (no flat bottom) max ramp angle max plunge depth 42 5,1 1,44 1,66 57,36 65, ,7 1,09 1,66 73,07 81, ,5 1,03 1,66 77,03 85, ,6 0,78 1,66 98,88 107, ,4 0,74 1,66 104,85 113, ,8 0,57 1,66 132,77 141, ,3 0,43 1,66 172,70 181, ,0 0,33 1,66 222,66 231, C14

15 ADVANCES 2014 World and Corporate Headquarters Kennametal Inc. WIDIA Products Group 1600 Technology Way Latrobe, PA USA Phone: European Headquarters Kennametal Europe GmbH WIDIA Products Group Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Phone: (41) Asia-Pacific Headquarters Kennametal (Singapore) Pte. Ltd. WIDIA Products Group 3A International Business Park Unit #01-02/03/05, Singapore Phone: India Headquarters Kennametal India Limited WIDIA Products Group 8/9th Mile, Tumkur Road Bangalore Phone: +91 (80) w-in.service@widia.com 2013 Kennametal Inc. All rights reserved. A EN_me