Mill 16. kennametal.com

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1 kennametal.com ill

2 ill 16 Face ills for Cast Iron achining. crew-on Clamping Wedge Clamping Features 16 effective cutting edges per insert. Ap1 max = 5,5mm. Coarse, medium and fine pitch cutters. Cutter bodies with pocket seat numbering system. Cutter diameter range = mm. igh-precision periphery ground inserts. Inserts with cutting edge numbering system. Lower cutting forces. Clearance on second main cutting edge. Benefits Low cost per edge to cut cost per part (C). erfect fit for most cast iron face milling requirements. igh feed rates to boost productivity and reduce cycle time. Comprehensive standard offering to address most needs of the shop floor. Improved axial runout and tool life. Very smooth cutting action and lower cutting forces. Orientated edge positioning to support axial and radial runout. Reliable cutting above Ap1 = 5,5mm addresses castings with varying skin thickness. 30 kennametal.com

3 rimary Application The new ill 16 series is a specially-made platform for rough milling of components like engine heads and blocks, housings and gear boxes in cast iron materials (CGI, DCI, GCI), and all other cast iron face milling jobs. Best-in-class for machining CGI materials. plit Case Design Innovative insert design to reduce cutting forces and increase productivity at lower cost per edge. emi-finishing and light machining edium roughing eavy roughing kennametal.com 31

4 ill 16 hell ills roductivity booster for machining cast iron materials. Insert with 16 cutting edges nill 16 hell ills Wedge Clamping order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max R ILL16D050Z05O08W ,5 5 0, ILL16D063Z06O08W ,5 6 0, ILL16D080Z08O08W ,5 8 1, ILL16D080Z10O08W ,5 10 1, ILL16D100Z10O08W ,5 10 1, ILL16D100Z14O08W ,5 14 1, ILL16D125Z14O08W ,5 14 3, ILL16D125Z18O08W ,5 18 3, ILL16D160Z16O08W ,5 16 4, ILL16D160Z22O08W ,5 22 4, ILL16D200Z20O08W ,5 20 7, ILL16D200Z28O08W ,5 28 6, ILL16D250Z24O08W , , ILL16D250Z34O08W , , npare arts Face illing wedge socket-head cap screw socket-head cap screw coolant coolant adjustable bit W3 for adjustable D1 wedge screw m wrench with coolant groove with coolant groove lock screw shower plate torque wrench torque wrench 50 CW , L22-39-CG DTQ50140 BTQW3L90 63 CW , DTQ50140 BTQW3L90 80 CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L90 OTE: Adjustable torque wrench (order number ) and 3mm hex bit (order number ) may be purchased separately in order to ensure proper torque setting. 32 kennametal.com

5 ill 16 hell ills roductivity booster for machining cast iron materials. Insert with 16 cutting edges. D6 D 43.5 L D1 Ap1 max D1 max nill 16 plit Case Design order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max R ILL16D315Z44O08WC * , , , ILL16D355Z48O08WC * , , , ILL16D400Z56O08WC * , , , ILL16D500Z70O08WC * , , , OTE: *ade-to-order standard item. tandard pricing, manufacturing lead time, and minimum order quantity applies. npare arts D1 wedge wedge screw m wrench adjustable torque wrench bit W3 for adjustable torque wrench 315 CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L CW , DTQ50140 BTQW3L90 OTE: Adjustable torque wrench (order number ) and 3mm hex bit (order number ) may be purchased separately in order to ensure proper torque setting. Face illing ncarrier Flange Assembly order number catalogue number D D4 D41 L1 L kg D315CFA * , D355CFA * , D400CFA * , D500CFA * ,34 OTE: *ade-to-order standard item. tandard pricing, manufacturing lead time, and minimum order quantity applies. kennametal.com 33

6 ill 16 hell ills roductivity booster for machining cast iron materials. Insert with 16 cutting edges. D6 D4 D 43.5 L D1 Ap1 max D1 max nill 16 crew-on Clamping order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max R ILL16D050Z04O08C 50 62, ,5 4 0, ILL16D063Z04O08C 63 75, ,5 4 0, ILL16D063Z05O08C 63 75, ,5 5 0, ILL16D080Z05O08C 80 92, ,5 5 1, ILL16D080Z07O08C 80 92, ,5 7 1, ILL16D100Z06O08C , ,5 6 1, ILL16D100Z08O08C , ,5 8 1, ILL16D125Z08O08C , ,5 8 3, ILL16D125Z10O08C , ,5 10 3, ILL16D160Z10O08C , ,5 10 4, ILL16D160Z12O08C , ,5 12 4, ILL16D200Z10O08C , ,5 10 6, ILL16D200Z14O08C , ,5 14 6, ILL16D250Z12O08C , , , ILL16D250Z16O08C , , , npare arts Face illing insert socket-head socket-head cap screw coolant coolant D1 screw m cap screw with coolant groove lock screw shower plate ,5 L22-39-CG , , , , , , , kennametal.com

7 ill 16 Inserts ninsert election Guide Light achining (Light geometry) General urpose eavy achining (trong geometry) wear aterial resistance toughness Geometry Grade Geometry Grade Geometry Grade E..LE C514...G C514...B C514 3.E..LE C20...G C20...B C Indexable Inserts...AELE = semi-finishing with improved surface floor finish....ele = light machining. v first choice j alternate choice v v v v v OGX08-LE OGX08-LE nogx-le igh-recision eriphery Ground C514 C15 C20 C30 Y3500 catalogue number D L10 B Re hm OGX080620ELE 20,00 5,81 8,28 2,0 0,05 v v v OGX0806AELE 20,00 5,81 8,21 1,50 0,8 0,05 v v v Face illing...ag = medium roughing with improved surface floor finish....g = medium roughing with low cutting forces. OGX08-G OGX08-G nogx-g igh-recision eriphery Ground C514 C15 C20 C30 Y3500 catalogue number D L10 B Re hm OGX080620G 20,00 5,81 8,28 2,0 0,16 v v v v OGX0806AG 20,00 5,81 8,21 1,50 0,8 0,16 v v v kennametal.com 35

8 ill 16 Indexable Inserts First choice for heavy roughing. v first choice j alternate choice v v v v v OGX08-B OGX08-B nogx-b igh-recision eriphery Ground edium roughing with lower cutting forces. C514 C15 C20 C30 Y3500 catalogue number D L10 B Re hm OGX080608B 20,00 5,81 8,28 0,8 0,18 v v OGX080620B 20,00 5,81 8,28 2,0 0,18 v v v v OGX080630B 20,00 5,81 8,28 3,0 0,18 v v v OX08-G OX08-G nox-g recision ressed and intered to ize catalogue number D L10 B Re hm OX080608G 20,00 5,81 8,28 0,8 0,16 v v v eavy roughing with regular performance. C514 C15 C20 C30 Y3500 Face illing OX08-B OX08-B nox-b recision ressed and intered to ize C514 C15 C20 C30 Y3500 catalogue number D L10 B Re hm OX080620B 20,00 5,81 8,28 2,0 0,18 v v v Recommended tarting Feeds nrecommended tarting Feeds [mm] Light achining General urpose eavy achining Insert Recommended tarting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) Insert Geometry 5% 10% 20% 30% % Geometry.E..LE 0,23 0,66 1,16 0,17 0,47 0,83 0,13 0,35 0,62 0,11 0,31 0,54 0,10 0,28 0,49.E..LE...G 0,33 0,74 1,26 0,24 0,53 0,90 0,18 0,40 0,67 0,16 0,35 0,59 0,14 0,32 0,54...G...B 0,33 0,84 1,35 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,14 0,36 0,57...B OTE: Use Light achining values as starting feed rate. lease see pages X22 X37 for recommended starting speeds. 36 kennametal.com

9 ill 16 Assembly Instructions User Information Only use with indexable inserts OX0806**/OGX0806** (OX64**/OGX64**). Only use original ennametal spare parts as per the current catalogue. aintenance and repair of cutters should only be carried out by ennametal. The tools must only be used in combination with suitable tool adaptors and machine spindles. Use only the recommended torque settings when assembling the cutters for use. For further information contact the T CA Team. Insert Clamping and Adjusting A B * These assembly instructions relate only to the ennametal ill 16 Face ill family and not to its connection to a spindle or spindle adaptor. C D reparation rior to use, ensure the cutter is thoroughly cleaned and remove all dirt, grease, and anti-corrosive protection. Carefully grease the differential screws with copper grease. Ensure the rest of the cutter is clean. When loading the inserts into the cutter, please ensure that they are inserted in the clean pocket seat in the correct position. ounting position: The flat side of the clamping wedge sits on top of the insert face. We recommend to mount the inserts by following the insert s edge numbering system for orientated insert seating. Active cutting edges shall all have the same cutting edge number. ystem Components Cutter Body Differential crew Wedge re-setting of Inserts A. crew the differential screw 2 into the cutter body 1 by approximately 2 turns using a 3mm hex wrench. B. lace wedge 3 on differential screw 2 and fasten into the cutter body. C. ush insert 4 into the pocket seat by hand in the direction shown. D. Clamp insert 4 with wedge 3 by rotating the differential screw with a clamping force of A = 2 m (18 in/lbs). The differential screw must not stick out of wedge. E. Repeat steps A D for all inserts. Tightening the Inserts F. Tighten all inserts of the pockets with the wedge using the differential screw with a clamping torque of A = 7 m (62 in/lbs). 4 Insert plit Cutter Assembly Instructions User Information These assembly instructions relate only to ennametal split-case milling cutters and not to its connection to a spindle or spindle adaptor. lease read and follow the instructions below for safe and productive application. ystem Components Carrier Flange plit Ring Face ill Locking late Initial position must be in such a way that the arrows in the carrier flange and locking plate coincide with each other. Clamping Bolt lace the split ring face mill over the carrier flange in such a way that arrows in the locking plate and carrier flange coincide with the marking A in the cutter. Turn the cutter ring clockwise from marking A to marking B. Tighten the clamping bolt with a torque of 100 m. kennametal.com 37

10 Indexable illing Recommended tarting peeds for Dry achining netric Face illing, Contour illing, rofiling, and Die & ould aterial C525 C530 C725 C735 C15 C20 C Technical Information aterial C40 C30 C40 D1400 D1410* D1415 * D *Recommended for wet machining only. OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. (continued) Dry Wet X23 kennametal.com

11 Indexable illing Recommended tarting peeds for Dry achining (continued) netric Face illing, Contour illing, rofiling, and Die & ould aterial T20 Y3500 Y30 Y30 91 C3025 C aterial X400 X500 X Technical Information *Recommended for wet machining only. OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Dry Wet kennametal.com X24

12 Indexable illing Recommended tarting peeds for Wet achining netric Face illing, Contour illing, rofiling, and Die & ould aterial C525 C530 C725 C735 C15 C20 C Technical Information aterial C40 C30 C40 D1400 D1410 D1415 D OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. (continued) Dry Wet X29 kennametal.com

13 Indexable illing Recommended tarting peeds for Wet achining (continued) netric Face illing, Contour illing, rofiling, and Die & ould aterial T20 Y3500* Y30* Y30* C3025 C aterial 6519 X400 X500 X Technical Information *Recommended for dry machining only. OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Dry Wet kennametal.com X30

14 Indexable illing Recommended tarting peeds for Extra Fine itch Dry achining netric Extra Fine itch Cutters from latforms ill 16, exacut, R Dry achining aterial C514 C524 C15 C20 C30 Y Technical Information OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Dry Wet X34 kennametal.com

15 Indexable illing Recommended tarting peeds for Extra Fine itch Wet achining netric Extra Fine itch Cutters from latforms ill 16, exacut, R Wet achining aterial C514 C524 C15 C20 C30 Y3500* Technical Information *Recommended for dry machining only. OTE: FIRT choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Dry Wet kennametal.com X35

16 ill 16 WORLD EADQUARTER ennametal Inc Technology Way Latrobe, A UA Tel: ftmill.service@kennametal.com EUROEA EADQUARTER ennametal Europe Gmb Rheingoldstrasse 50 C 8212 euhausen am Rheinfall witzerland Tel: neuhausen.info@kennametal.com AIA-ACIFIC EADQUARTER ennametal ingapore te. Ltd. 3A International Business ark Unit #01-02/03/05, ICO@IB ingapore Tel: k-sg.sales@kennametal.com IDIA EADQUARTER ennametal India Limited CI: L27109A1964LC /9th ile, Tumkur Road Bangalore Tel: or bangalore.information@kennametal.com kennametal.com 2017 ennametal Inc. l All rights reserved. l A E_me