Chipbreaker Geometry Negative...F2 F3. Chipbreaker Geometry Positive...F3. Grades and Grade Descriptions...F4. Speed and Feed Chart...
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2 WIDIA Value Chipbreaker Geometry egative f2 F3 Chipbreaker Geometry ositive f3 Grades and Grade Descriptions F4 peed and Feed Chart F6 F7 Catalogue umbering ystem f8 F9 Carbide Inserts F10 F21 F1
3 Chipbreaker Geometries Double-ided, egative Inserts 22 For finish turning, producing smooth, accurate surfaces. Very good chip control, especially at low depths of cut. FL Double-sided insert with adjusted inclination angle for good chip control at low depths of cut. F For medium-duty turning operations. oft-cutting chipbreaker. Used in applications producing varying chip sections, such as profile or copy turning. Good dimensional accuracy. For soft steel materials and stainless steels. FR Double-sided insert with medium positive geometry. Adjusted inclination angle reduces cutting forces, provides good chip control over wide range of feed rates. 49 For medium to rough turning. Outstanding chip control due to specially configured chipbreaker element in corner area. Good chip forming with low depths of cut. 5 For medium-duty to roughing. Outstanding chip control. igh edge strength, for interrupted cuts, forging skin, or scale. referred for all cast irons such as grey, malleable, and nodular...a Flat top geometry for machining cast iron. For finishing to roughing applications...g For light machining to light roughing. teel tainless teel Cast Iron on-ferrous aterials igh-temp Alloys ardened aterials F2
4 Chipbreaker Geometries ingle-ided, egative Inserts 8 table cutting edge for heaviest chip sections and highest metal removal rates. For interrupted cut and applications involving high cutting edge loading. Depths of cut up to 16,0mm and feeds up to 1,6mm. ingle-ided, ositive Inserts U edium universal turning includes rough machining with medium chip loads and finish machining with low chip loads...t tabilised cutting edge for medium chip sections. Effective in operations that make high demands on toughness or involve interrupted cuts. Round, ositive Inserts RCT/RCX For straight turning, facing, and profile turning. Used at small depths of cut and high feeds up to 0,1 x D. teel tainless teel Cast Iron on-ferrous aterials igh-temp Alloys ardened aterials F3
5 Grades and Grade Descriptions Inserts Coatings provide high-speed capability and are engineered for finishing to light roughing. teel tainless teel Cast Iron on-ferrous aterials igh-temp Alloys ardened aterials Coating Grade Description T1000 Coated carbide. T-CVD/CVD Ti-TiC-Al 2 O 3 -Ti. CVD-coated hard metal grade with cobalt-enriched substrate has high deformation resistance. CVD coating consists of thick TCVD TiC for wear resistance and thermally stable Al 2 O 3 for crater resistance. T1000 is a highly wear-resistant carbide grade, recommended for finishing and medium machining of steels and cast iron. C-10 T2000 Coated carbide. T-CVD/CVD Ti-TiC-Al 2 O 3 -Ti. CVD-coated cobalt-enriched substrate has required bulk toughness added with multi-layer TCVD coating that provides the wear resistance and crater resistance required in steel machining. T2000 is an optimum grade and the first choice in medium machining of steel. T2000 provides required chip impact resistance to give longer tool life. C-20 T4000 C-35 Coated carbide. T-CVD/CVD Ti-TiC-Al 2 O 3 -Ti. CVD-coated hard metal substrate with higher cobalt content imparting good toughness required for roughing applications. ubstrate has cobalt-enriched top layer to give the cutting edge the extra strength required in roughing applications. T4000 is the first choice for roughing applications and can take heavy depths of cut and interrupted cuts. Grade 1500 Coated carbide. T-CVD/CVD Ti-TiC-Al 2 O 3 -Ti. CVD-coated wear-resistant carbide substrate with thick TiC and alpha alumina coating that provides the wear resistance required for machining materials that form discontinous chips, such as cast iron. T1500 is suitable for machining cast iron. Finds applications in light and medium machining of cast irons. C-15 TT Universal uncoated grade for steel machining. Recommended for rough and finish turning of long chipping materials with large chip cross selection at medium cutting speeds. Also useful for grooving and threading. W-25 Very tough, uncoated grade. uitable for rough machining of steel and stainless steel. Also for difficult-to-machine conditions with low cutting speeds. W-25 T-X Uncoated grade with good edge stability. Ideal grade for medium machining of cast irons and non-ferrous materials. W-15 TF-X W-10 icro, fine-grain with good compressive strength. Used for light- to medium-duty machining of hard iron materials and alloy grey cast iron. Also suitable for non-ferrous metals and hard plastics. Ideal for finish machining of cast iron. F4
6 On the Web Fast, Free, and Easy Registration You can easily register with to obtain full access to the features of the site. Find a Local Authorised WIDIA Distributor in Your Area The WIDIA roducts Group offers world-class products and services globally. Our distributors know us, and more importantly, they know you. They know better than anyone in the industry how to put the global power of WIDIA to work for you in your industry, in your region, and for your business. Contact Us Our customers are important to us. We want to provide you the best customer service in the industry. If you have a comment or question, please send it to us. We strive to respond to all inquiries within 24 hours. WIDIA roducts Whether your operation is turning, milling, or holemaking, WIDIA brands are the high-performance tooling you need. We offer standard and custom solutions for the general engineering market. F5
7 peed and Feed Chart egative Inserts etric WIDIA Value peed and Feed Chart DI 513 VDI 3323 aterial Group A Finishing (ap x f = 1 x 0,1) B edium (ap x f = 2 x 0,2) C Roughing (ap x f = 4 x 0,25) Cutting peed vc m/min min tart max min tart max min tart max min tart max min tart max - / -FL / -FR -22 / -49 / - / -FR / -F / / - / -5 / -8 ap [mm] 0,3 2,0 0,3 2,5 0,3 2,5 f [mm] 0,05 0,35 0,10 0,40 0,10 0,40 T1000 T1000 T2000 T2000 T / -5 ap [mm] 0,2 2 f [mm] 0,05 0, ap [mm] 1,00 4,00 1,00 4,00 1,00 4,00 f [mm] 0,10 0,40 0,10 0,40 0,10 0,40 T-X T-X T-X F6
8 peed and Feed Chart ositive Inserts etric DI 513 VDI 3323 aterial Group A Finishing (ap x f = 1 x 0,1) B edium (ap x f = 2 x 0,2) C Roughing (ap x f = 4 x 0,25) Cutting peed vc m/min min tart max min tart max min tart max min tart max min tart max / R / U / 2 / U / U ap [mm] 0,3 2 0,3 2,5 0,7 5 f [mm] 0,05 0,35 0,10 0,40 0,12 0,4 T1000 T1000 T2000 T2000 T / U / U ap [mm] 0,2 2 0,3 4,5 f [mm] 0,05 0,2 0,08 0, ap [mm] 1,00 4,00 1,00 4,00 1,00 4,00 f [mm] 0,10 0,20 0,10 0,20 0,10 0,40 T-X T-X T-X WIDIA Value peed and Feed Chart F7
9 Inserts Catalogue umbering ystem ow Do Catalogue umbers Work? Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. CG120408F C G 12 Insert hape Insert Clearance Angle Tolerance Class Insert Features ize exagon 120 A Tolerances apply prior to edge prep and coating Code for metric cutting edge length L10 O R T C D E V Octagon 135 entagon 108 Round quare 90 Triangular 60 Rhomboid B C D E F G Rε Rε Rε D: Theoretical diameter of the insert inscribed circle : Thickness B: ee figures below pecial Design D mm C D R T V W 3, , , , , , , , , , , , , , , , , , , , , , ,00 32 W Trigon 80 with enlarged corner angles tolerance class tolerance on D tolerance on B tolerance on C ±0,025 ±0,013 ±0,025 ±0,013 ±0,013 ±0,025 L Rectangular 90 E ±0,025 ±0,025 ±0,025 G ±0,025 ±0,025 ±0,013 A B / arallelogram O Indicated for other clearance angles requiring descriptions. ee tables in size column ±0,013 U ee tables in size column ±0,013 F8
10 Inserts Catalogue umbering ystem By referencing this easy-to-use guide, you can identify the correct product to meet your needs. CG F F Thickness Corner Radius and of Insert Cutting Edge Chipbreaker shown as shown as Rε (optional) (optional) (optional) symbol mm thickness mm symbol mm corner radius mm R = Right hand L = Left hand F harp 5 edium Roughing 8 eavy Roughing 0,79 T0 1, ,59 T1 1, , ,18 T3 3, , , , , , , ,70 X0 0, ,1 02 0,2 04 0,4 08 0,8 12 1,2 16 1,6 20 2,0 24 2,4 28 2,8 32 3, round insert = eutral L R Rounded Chamfered 22 Finishing 49 edium tainless FL Finish Light F Finish edium FR Finish Rough U edium Universal Chamfered and Rounded Double-Chamfered Double-Chamfered and Rounded F9
11 CCT first choice alternate choice T1000 T2000 T TT TT T-X TF-X CCT ,35 6,45 2,38 0,4 2,80 CCT ,53 9,67 3,18 0,4 4,40 CCT ,53 9,67 3,18 0,8 4,40 CCT09T304 9,53 9,67 3,97 0,4 4,40 CCT09T308 9,53 9,67 3,97 0,8 4,40 CCT ,70 12,90 4,76 0,8 5,50 CCT-U CCT-R CCT09T304U 9,53 9,67 3,97 0,4 4,40 CCT09T308U 9,53 9,67 3,97 0,8 4,40 CCT090304U 9,53 9,67 3,18 0,4 4,40 CCT060208R 6,35 6,45 2,38 0,8 2,80 CCW CCW ,35 6,45 2,38 0,4 2,80 CCW ,53 9,67 3,18 0,4 4,40 CCW ,53 9,67 3,18 0,8 4,40 CCW ,70 12,90 4,76 0,8 5,50 CGG CGG ,70 12,90 3,18 0,4 F10
12 CA first choice alternate choice T1000 T2000 T TT TT T-X TF-X CA ,70 12,90 4,76 0,4 5,16 CA ,70 12,90 4,76 0,8 5,16 CA ,70 12,90 4,76 1,2 5,16 CG CG-22 CG-49 CG ,70 12,90 4,76 0,4 5,16 CG ,70 12,90 4,76 0,8 5,16 CG ,70 12,90 4,76 1,2 5,16 CG ,05 19,34 6,35 1,2 7,93 CG ,05 19,34 6,35 1,6 7,93 CG ,70 12,90 4,76 0,4 5,16 CG ,70 12,90 4,76 0,8 5,16 CG ,70 12,90 4,76 0,8 5,16 CG-5 CG ,70 12,90 4,76 0,8 5,16 CG ,70 12,90 4,76 1,2 5,16 CG ,05 19,34 6,35 1,2 7,93 CG ,05 19,34 6,35 1,6 7,93 F11
13 CG-F first choice alternate choice CG120408F 12,70 12,90 4,76 0,8 5,16 T1000 T2000 T TT TT T-X TF-X CG-FR CG120408FR 12,70 12,90 4,76 0,8 5,16 CG120412FR 12,70 12,90 4,76 1,2 5,16 C-8 DCT C ,05 19,34 6,35 1,6 7,93 DCT11T304 9,53 11,63 3,97 0,4 4,40 DCT11T308 9,53 11,63 3,97 0,8 4,40 DCT-U DCT11T308U 9,53 11,63 3,97 0,8 4,40 DCW DCW11T304 9,53 11,63 3,97 0,4 4,40 F12
14 DG first choice alternate choice T1000 T2000 T TT TT T-X TF-X DG ,70 15,50 6,35 0,4 5,16 DG ,70 15,50 6,35 0,8 5,16 DG ,70 15,50 6,35 1,2 5,16 DG-22 DG ,70 15,50 6,35 0,4 5,16 DG-49 DG-5 DG ,70 15,50 6,35 0,8 5,16 DG ,53 11,63 4,76 0,8 3,81 DG11T3085 9,53 11,63 3,97 0,8 4,05 DG ,70 15,50 6,35 0,8 5,16 DG ,70 15,50 6,35 1,2 5,16 DG ,70 15,50 6,35 1,6 5,16 DG-F DG110408F 9,53 11,63 4,76 0,8 3,81 UX UX160405L11 9,52 19,72 16,15 4,76 0,5 UX160405R11 9,52 19,72 16,15 4,76 0,5 UX160410L11 9,52 19,72 16,15 4,76 1,0 UX160410L12 9,52 19,72 16,15 4,76 1,0 UX160410R11 9,52 19,72 16,15 4,76 1,0 UX160410R12 9,52 19,72 16,15 4,76 1,0 UX160415R12 9,52 19,72 16,15 4,72 1,5 F13
15 RCT first choice alternate choice T1000 T2000 T TT TT T-X TF-X RCT ,00 2,38 2,80 RCX CT CX RCX ,00 3,18 3,70 RCX ,00 4,76 5,50 RCX ,00 6,35 6,65 RCX ,00 7,94 7,40 RCX ,00 9,53 10,35 CT ,70 12,70 4,76 0,8 5,50 CX ,05 19,05 4,76 1,2 5,80 F14
16 A first choice alternate choice T1000 T2000 T TT TT T-X TF-X A ,70 12,70 4,76 0,4 5,13 A ,70 12,70 4,76 0,8 5,16 A ,70 12,70 4,76 1,2 5,16 A ,40 25,40 7,94 2,4 9,12 G G-5 G ,70 12,70 4,76 0,4 5,16 G ,70 12,70 4,76 0,8 5,16 G ,70 12,70 4,76 1,2 5,16 G ,05 19,05 6,35 1,2 7,93 G ,05 19,05 6,35 1,6 7,93 G ,40 25,40 7,94 1,6 9,12 G ,40 25,40 7,94 2,4 9,12 G ,70 12,70 4,76 0,8 5,16 G ,70 12,70 4,76 1,2 5,16 G ,05 19,05 6,35 1,2 7, ,05 19,05 6,35 1,6 7, ,40 25,40 7,94 2,4 9, ,70 12,70 4,76 0,8 5, ,05 19,05 6,35 1,6 7, ,40 25,40 7,94 2,4 9,12 F15
17 U first choice alternate choice T1000 T2000 T TT TT T-X TF-X U ,70 12,70 4,76 0,8 U ,05 19,05 4,76 1,6 U TCT TCT-R U ,53 9,53 3,18 0,8 U ,70 12,70 3,18 0,8 U ,70 12,70 3,18 1,2 U ,05 19,05 4,76 1,6 TCT ,35 11,00 2,38 0,4 2,80 TCT16T304 9,53 16,50 3,97 0,4 4,40 TCT16T308 9,53 16,50 3,97 0,8 4,40 TCT110208R 6,35 11,00 2,38 0,8 2,80 F16
18 TEG first choice alternate choice T1000 T2000 T TT TT T-X TF-X TEG ,35 11,00 3,18 0,4 TEG ,53 16,50 3,18 0,1 TEG ,53 16,50 3,18 0,8 TA TA ,53 16,50 4,76 0,8 3,81 TG TG-22 TG ,53 16,50 4,76 0,4 3,81 TG ,53 16,50 4,76 0,8 3,81 TG ,53 16,50 4,76 1,2 3,81 TG ,70 22,00 4,76 0,8 5,16 TG ,70 22,00 4,76 1,2 5,16 TG ,70 22,00 4,76 1,6 5,16 TG ,53 16,50 4,76 0,4 3,81 TG ,53 16,50 4,76 0,8 3,81 TG-49 TG ,53 16,50 4,76 0,8 3,81 F17
19 TG-5 first choice alternate choice T1000 T2000 T TT TT T-X TF-X TG ,53 16,50 4,76 0,8 3,81 TG ,53 16,50 4,76 1,2 3,81 TG ,70 22,00 4,76 0,8 5,16 TG ,70 22,00 4,76 1,2 5,16 TG ,70 22,00 4,76 1,6 5,16 TG-FL TG160404FL 9,53 16,50 4,76 0,4 3,81 TG160408FL 9,53 16,50 4,76 0,8 3,81 TG-F TG-FR TG160404F 9,53 16,50 4,76 0,4 3,81 TG160408F 9,53 16,50 4,76 0,8 3,81 TG160408FR 9,53 16,50 4,76 0,8 3,81 TG160412FR 9,53 16,50 4,76 1,2 3,81 T-8 T ,70 22,00 4,76 1,6 5,16 TU TU ,53 16,50 3,18 0,8 TU ,53 16,50 4,76 0,8 TU ,70 22,00 4,76 1,2 F18
20 TG first choice alternate choice T1000 T2000 T TT TT T-X TF-X TG ,35 11,00 3,18 0,4 TR TR ,35 11,00 3,18 0,4 TR ,35 11,00 3,18 0,8 TR ,53 16,50 3,18 0,4 TR ,53 16,50 3,18 0,8 TU VBT TU ,35 11,00 3,18 0,4 TU ,35 11,00 3,18 0,8 TU ,53 16,50 3,18 0,4 TU ,53 16,50 3,18 0,8 TU ,53 16,50 3,18 1,2 TU ,70 22,00 4,76 1,2 VBT ,53 16,61 4,76 0,4 4,40 VBT ,53 16,61 4,76 0,8 4,40 VBT-T VBT160412T 9,53 16,60 4,76 1,2 4,40 F19
21 VCT first choice alternate choice T1000 T2000 T TT TT T-X TF-X VCT16T304 9,53 16,61 3,97 0,4 4,40 VCT16T308 9,53 16,61 3,97 0,8 4,40 VG VG12T304 7,14 12,45 3,97 0,4 3,60 VG12T308 7,14 12,45 3,97 0,8 3,65 F20
22 WG-49 first choice alternate choice WG ,70 8,69 4,76 0,8 5,16 T1000 T2000 T TT TT T-X TF-X WG-5 WG ,53 6,52 4,76 0,8 3,81 WG ,70 8,69 4,76 0,8 5,16 WG ,70 8,69 4,76 1,2 5,16 WG-FL WG-FR WG060404FL 9,53 6,52 4,76 0,4 3,81 WG060408FR 9,53 6,52 4,76 0,8 3,81 WG060412FR 9,53 6,52 4,76 1,2 3,81 F21
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