Special drills 88 PRECISION TOOLS
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1 SPEIAL DRILLS
2 02 Special drills Spot weld miller For removing spot welds from sheet metal. Exchangeable and doubleheaded milling crown. Adjustable milling depth with setting screw. No tearing of the sheet metal. No deformation of the sheet metal. Efficient and rapid working. Fast ut Extra stable special drill for hard requirements on hand drills. Good suited for clean and burrfree milling of welding spots and thinwalled work pieces without centering. Extreme high precision. Applicable for sheet steel, sheet brass, sheet aluminium, sheet zinc, sheet copper, plastic sheets. Spotle Drill Special shank for the application in pneumatic machines. For clean and burrfree milling of welding spots and thinwalled work pieces without centering. Extreme high precision. (v = vario) 88 PREISION TOOLS
3 Overview of symbols 02 Highspeed steel Bright surface TiN coating Highspeed steel with 5 % obalt content, ground Bright / black surface AlTiN coating Tungsten carbide Black surface TiN coating right hand cutting N Shape N: Helical point normal ground h8 Tolerance e.g. h8 18 Point angle e.g Helix angle e.g. 253 DIN 1897 entre point PREISION TOOLS 89
4 02 Parts and applications overview: Material Surface DIN Point cuts Point angle Helix angle Shank Article no. Page 9, M ,0 8, ,0 10, ,0 10, T T 18 6,5 8, HM HM 18 6,5 8, ,5 8, T T 18 6,5 8, HM HM N 118 6,5 8, N 118 6,5 8, T T 90 PREISION TOOLS Main application Other application
5 Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron 02 o PREISION TOOLS 91
6 02 Spot weld miller For removing spot welds from sheet metal. Exchangeable and doubleheaded milling crown. Adjustable milling depth with setting screw. No tearing of the sheet metal. No deformation of the sheet metal. Efficient and rapid working Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron Spot weld miller, complete 72, Milling crown 9, entering pin 2, Spot weld miller set 13piece set of spot weld miller 1 spot weld miller, complete + 10 milling crowns + 2 centering pins Spot weld miller special set 9piece set of spot weld millerspecial set 1 spot weld miller, complete + 5 milling + 2 centering pins + 1 fast cut 8, M M 92 PREISION TOOLS Main application Other application
7 18 h8 02 Fast ut Highstrength cutting edge since a secondary chamfer is not required. Enhanced chip evacuation due to wide chip groove and optimized chip angle. Highstrength tool core and increased stiffness due to shortened chip groove. Good suited for clean and burrfree milling of welding spots and thinwalled work pieces without centering. Extreme high precision. Applicable for sheet steel, sheet brass, sheet aluminium, sheet zinc, sheet copper, plastic sheets. Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron 6,0 66, ,0 80, h8 Fast ut and tungstencarbide Extra stable special drill for hard requirements on hand drills. Good suited for clean and burrfree milling of welding spots and thinwalled work pieces without centering. Extreme high precision. Applicable for sheet steel, sheet brass, sheet aluminium, sheet zinc, sheet copper, plastic sheets. L 1 Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron 6,0 66, T HM 1 7,0 74, ,0 80, T HM 1 10,0 88, T 1 PREISION TOOLS
8 02 18 h8 Spotle Drill and tungstencarbide Special shank for the application in pneumatic machines. For clean and burrfree milling of welding spots and thinwalled work pieces without centering. Extreme high precision. (v = vario) L 1 Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron 6,5 40, ,0 40, T HM 1 8,0 (v) 44, T HM 1 N Milling Drill For drilling and milling contours into wood, sheet metal, plastics and other thinwalled materials. Twist drill in front, milling cutter with chip breakers afterwards. Steel (N/2) < 900 Steel (N/2) < 1100 Steel (N/2) < 1300 ast iron 6,0 90, T 1 8,0 90, T 1 PREISION TOOLS Main application Other application
9 Table of cutting speeds for special drills 02 Vc = m/min r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. 1, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Material utting speed Vc m/min oolant Material utting speed Vc m/min oolant High carbon struc. steel < 700 N/² High carbon struc. steel > 700 N/² Alloyed steel < 1000 N/² ast iron < 250 N/² ast iron > 250 N/² uzn alloy brittle cutting spray cutting spray cutting spray uzn alloy tough Al alloy 11% Si Thermoplastics cutting spray water PREISION TOOLS 95
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