Boring. Reaming. Burnishing. Threading. Drilling ASC 320. High Penetration Solid Carbide Solutions. Specials

Transcription

1 oring Reaming urnishing Threading rilling S 320 High Penetration Solid arbide Solutions Specials

2 S 320 High Penetration Solid arbide rilling System iameter Range: 3.00mm mm ( ) eyond the utting dge The S 320 range of solid carbide high penetration drills has been specifically engineered to deliver high productivity in difficult-to-machine materials, including stainless steels, Inconel, Hastelloy and Titanium. The unique combination of cutting edge geometry and high performance coatings provides excellent chip control, hole quality and extended tool life, making S 320 ideal for use in a wide range of challenging applications and market sectors. xtended tool life 3.5x, 6x and 9x xcellent chip control pplicable Industries erospace griculture utomotive Firearms General Machining Oil & Gas Renewable nergy Your safety and the safety of others is very important. This catalogue contains important safety messages. lways read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalogue, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalogue. Safety messages follow these words. WRNING WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. Visit for the most up-to-date information and procedures.

3 Reference Icons The following icons will appear throughout the catalogue to help you navigate between products. Setup / ssembly Information etailed instructions and information regarding the corresponding part(s) Recommended utting ata Speed and feed recommendations for optimum and safe drilling S 320 rilling System ontents Introduction Information Product Overview Product Nomenclature rill Length 3.5x x x Recommended utting ata Metric (mm) Imperial (inch) oolant Recommendations : 1

4 RILLING S 320 High Penetration Solid arbide rilling System Product Overview The dvantages RILLING Ideal for a wide variety of applications with the unique geometry and coating combination Increased stability with the reinforced shank Increased tool life xcellent chip control ORING Through coolant design vailable in 3.5x, 6x, and 9x lengths 3.5x 6x 9x 3mm 20mm Wide range of diameter sizes covers a multitude of applications THRING P S M H K N High Temp Materials Stainless Steel Hardened Materials ast and uctile Iron N/mm 2 N/mm 2 N/mm 2 N/mm 2 <1365 <940 <1365 <1020 Steel N/mm 2 <1365 Non-Ferrous Materials N/mm 2 <855 First choice Second choice SPILS 10: (0) enquiries.eu@alliedmachine.com

5 RILLING S 320 High Penetration Solid arbide rilling System Product Nomenclature S 320 Solid arbide rills 3 60 M M RILLING 1. Product Type 2. Length 3. Style 4. iameter 5. Grade 6. Multi-Layer oating 3 = S = 3.5x M = Metric = = Substrate/ M = TilN 60 = 6x = nglish Geometry (Standard) 90 = 9x (Imperial) Regrind and Recoating The S 320 drills are ground and recoated by llied Machine to maintain the high level of performance achieved with these tools. Using our services assures the best tool performance is maintained in your production process. ORING Reference Key Symbol 1 2 ttribute rill diameter Shank diameter Overall length rill depth Shank length 2 1 THRING SPILS (0) enquiries.eu@alliedmachine.com 10: 3

6 3.5 RILLING S 320 High Penetration Solid arbide rilling System Solid arbide rills 3.5x iameter Range: 3.00mm mm ( ) RILLING ORING THRING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm inch mm 2 mm Part No M M 1/ M M M M M M M M M M M M M M M M M M M M5x M M 11/ M # # M M # M M 3/ M M6x M M 13/ M M M M M M 7/ M M M # M 15/ M M7x M M M 1/ M M M 17/ M8x M M M M M8x M M 9/ M M M M M M M 19/ M M M 5/ / M M M 21/ M Q / M M M M 11/ M M M M M 23/ M U / M M M 3/ M M 25/ / M M M *Tap drill diameters allow approximately 75% of full thread to be produced 2 1 SPILS Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M 10: (0) enquiries.eu@alliedmachine.com

7 RILLING S 320 High Penetration Solid arbide rilling System 3.5 Solid arbide rills 3.5x iameter Range: 3.00mm mm ( ) 1 ody Shank Fractional quivalent inch mm Tap Size* mm inch mm inch mm 2 mm Part No M12x M M 13/ M M M 27/ / M M M 7/ M M M M M 29/ / M 15/ M M14x M M 31/ / M M14x M M 1/ M M M 33/ / M 17/ / M M M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M M20x M M 47/ M M M M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced 2 1 RILLING ORING THRING Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M SPILS (0) enquiries.eu@alliedmachine.com 10: 5

8 6 RILLING S 320 High Penetration Solid arbide rilling System Solid arbide rills 6x iameter Range: 3.00mm mm ( ) RILLING 2 1 ORING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm inch mm 2 mm Part No M M 1/ M M M M4x M M M M 9/ M # # M M 5/ M M M M5x M M 11/ M # # M M # M M M M 3/ M M M M M M6x M M # M # / M 13/ M M M # / M M M 7/ M # M M M 15/ M M7x M M *Tap drill diameters allow approximately 75% of full thread to be produced THRING SPILS Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M 10: (0) enquiries.eu@alliedmachine.com

9 Solid arbide rills 6x iameter Range: 3.00mm mm ( ) RILLING S 320 High Penetration Solid arbide rilling System RILLING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm inch mm 2 mm Part No M M M 1/ M M M F / M 17/ M8x M M M I / M M8x M M M M 9/ M M M M M M M 19/ M 5/ / M M M 21/ M Q / M M M10x M M M M 11/ M M M M M 23/ M M M M M U / M M M M M 3/ M M M M M M M 25/ / M M M *Tap drill diameters allow approximately 75% of full thread to be produced ORING THRING Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M SPILS (0) enquiries.eu@alliedmachine.com 10: 7

10 6 RILLING S 320 High Penetration Solid arbide rilling System Solid arbide rills 6x iameter Range: 3.00mm mm ( ) RILLING 2 1 ORING THRING 1 ody Shank Fractional quivalent mm inch Tap Size* inch mm inch mm mm 2 mm Part No M12x M M Y M 13/ M M M 27/ / M M12x M M M M M M 7/ M M M M M 29/ / M M M 15/ M M14x M M 31/ / M M14x M M 1/ M M M M M 33/ / M M M 17/ / M M M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced SPILS Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M 10: (0) enquiries.eu@alliedmachine.com

11 Solid arbide rills 6x iameter Range: 3.00mm mm ( ) RILLING S 320 High Penetration Solid arbide rilling System RILLING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm inch mm 2 mm Part No M M M M M M 41/ M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M M M 23/ M M20x M M 47/ M M M 3/ M M M M M M M M M M M M 49/ / M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced ORING THRING Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M SPILS (0) enquiries.eu@alliedmachine.com 10: 9

12 9 RILLING S 320 High Penetration Solid arbide rilling System Solid arbide rills 9x iameter Range: 3.00mm mm ( ) RILLING 2 1 ORING THRING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm inch mm 2 mm Part No M6x M M M M M7x M M M 1/ M M M 17/ M8x M I / M M8x M M M M 19/ M M M 5/ / M M M 21/ M Q / M M M10x M M M M 11/ M M M M M 23/ M U / M M M 3/ M M M 25/ / M M M M12x M M M 13/ M M M 27/ / M M M 7/ M M M 29/ / M 15/ M M14x M M *Tap drill diameters allow approximately 75% of full thread to be produced SPILS Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M 10: (0) enquiries.eu@alliedmachine.com

13 Solid arbide rills 9x iameter Range: 3.00mm mm ( ) RILLING S 320 High Penetration Solid arbide rilling System RILLING 1 ody Shank Fractional quivalent mm inch Tap Size* mm inch mm mm mm 2 mm Part No. 31/ / M M14x M M 1/ M M M 33/ / M 17/ / M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M 41/ M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M 23/ M M20x M M 47/ M M M 3/ M 49/ / M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced ORING THRING Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Metric iameter needed = 7.250mm Part No. = 335M M Inch iameter needed = Part No. = M SPILS (0) enquiries.eu@alliedmachine.com 10: 11

14 RILLING S 320 High Penetration Solid arbide rilling System Recommended rilling ata Metric (mm) Feed Rate (mm/rev) by iameter RILLING ORING ISO P S M Material Hardness (HN) Speed (M/min) Free Machining Steel , 1215, 12L14, etc Low arbon Steel , 1020, 1025, 1522, 1144, etc Medium arbon Steel , 1040, 1050, 1527, 1140, , etc lloy Steel , 5140, 8640, etc High Strength lloy , 4330V, 300M, etc Structural Steel , 285, 516, etc Tool Steel H-13, H-21, -4, 0-2, S-3, etc High Temp lloy Hastelloy, Inconel 600, etc Stainless Steel 300 Series , 316, 17-4PH, etc K Nodular, Grey, uctile ast Iron N ast luminium Wrought luminium Speed and Feed djustment 3.5x 6x 9x See above chart alculations Recommended Speed and Feed xample If the recommended speed and feed is 91 M/min and 0.25 mm/rev, then reduce to 68 M/ min and 0.19 mm/rev when using a 9x tool = 68 M/min = 0.19 mm/rev THRING Value mm/min M/min RPM Formula RPM mm/rev RPM I (M/min ) / I SPILS IMPORTNT: The speeds and feeds listed above are a general starting point for all applications. Refer to the oolant Recommendation charts for coolant requirements to run at the recommended speeds and feeds. Factory technical assistance is available through our pplication ngineering department. 10: (0) enquiries.eu@alliedmachine.com

15 RILLING S 320 High Penetration Solid arbide rilling System Recommended rilling ata Imperial (inch) Feed Rate (IPR) by iameter ISO P S M Material Hardness (HN) Speed (SFM) Free Machining Steel , 1215, 12L14, etc Low arbon Steel , 1020, 1025, 1522, 1144, etc Medium arbon Steel , 1040, 1050, 1527, 1140, , etc lloy Steel , 5140, 8640, etc High Strength lloy , 4330V, 300M, etc Structural Steel , 285, 516, etc Tool Steel H-13, H-21, -4, 0-2, S-3, etc High Temp lloy Hastelloy, Inconel 600, etc Stainless Steel 300 Series , 316, 17-4PH, etc RILLING ORING K Nodular, Grey, uctile ast Iron N ast luminium Wrought luminium Speed and Feed djustment 3.5x 6x 9x See above chart alculations Recommended Speed and Feed xample If the recommended speed and feed is 300 SFM and IPR, then reduce to 225 SFM and IPR when using a 9x tool = 225 SFM = IPR Value IPM SFM RPM Formula RPM IPR RPM I (SFM 3.82) / I THRING IMPORTNT: The speeds and feeds listed above are a general starting point for all applications. Refer to the oolant Recommendation charts for coolant requirements to run at the recommended speeds and feeds. Factory technical assistance is available through our pplication ngineering department. SPILS (0) enquiries.eu@alliedmachine.com 10: 13

16 RILLING S 320 High Penetration Solid arbide rilling System oolant Recommendations Metric (bar) RILLING ORING Pressure: bar mm mm mm mm mm iameter 14mm mm mm bar LPM 20mm Volume: LPM Imperial (PSI) Pressure: PSI mm mm mm mm mm iameter 14mm mm mm PSI GPM 20mm Volume: GPM THRING oolant djustment rill Length Pressure and Flow 3.5x See above chart 6x 1.5 9x 2.0 oolant Recommendation xample If the recommended coolant pressure and flow is 41 R (600 PSI) and 45 LPM (12 GPM) for a 3x tool, the adjusted pressure and flow for a 9x tool would be: 45 2 = 90 LPM (12 2 = 24 GPM) 41 2 = 82 R (600 2 = 1200 PSI) SPILS IMPORTNT: The coolant pressure and flow rate recommendations above represent a good approximation to obtain optimum tool life and chip evacuation at llied recommended speeds and feeds. If lower coolant capabilities exist in a drilling application, the S 320 drilling system will still function at reduced penetration rates. ontact our pplication ngineering epartment for a more specific recommendation of coolant requirements and/or speeds and feeds. 10: (0) enquiries.eu@alliedmachine.com