AccuPort 432 CONTENTS. AccuPort 432 Range Page 166. AccuPort 432 & AccuThread 856 Kits Page 173

Transcription

1 T- & GEN2 T- Durable and precise, holders provide a strong and rigid platform for the drilling of hydraulic ports. The holders precision ground insert location surfaces ensure total repeatability and simple, uncomplicated changing of the replaceable inserts. SC 320 Solid CONTENTS Range Page 166 Choosing the right system Page 167 Features and Benefits Single operation hydraulic port cutting system No pre-drilling required Replaceable inserts eliminate regrinding and resetting vailable in all hydraulic port standards Reduced cost per hole Insert Grades, Geometries and Coatings Page 168 Standards: ISO 61-1:1993, SE J-2244/1 Page 169 Standards: SE J / ISO , and MS Page 170 Standards: SE J /ISO , and MS With extended minor diameter lengths Page 171 Standards: SE S02 (Formerly UNJF-30 MilSpec MS-339) Page 172 & ccuthread 856 Kits Page 1 Technical Section Page

2 T- & GEN2 T- dvanced solutions outstanding results s designers and manufacturing engineers push the limits of production technology to improve productivity and performance, MEC has continued to innovate and develop new solutions, including the unique hydraulic port cutter system. Every product in the system is designed to deliver maximum performance in a diverse range of hydraulic port cutting applications and demanding manufacturing environments. Using precision replaceable inserts for both the drilling and port forming operations, ccu eliminates the need for tool re-grinding and enables absolute repeatability, an excellent surface finish and a reduced cost per port to be achieved. In use, ccu drills, forms and precision finishes the hydraulic port in one pass, replacing up to three separate cutting operations in a single tool to deliver outstanding improvements in productivity, accuracy and repeatability. Hydraulic systems are present in an incredibly diverse range of industries and wherever a hydraulic port is required, ccu can provide a more cost effective and higher performance solution in a fraction of the time taken for traditional methods using separate drills, special forming tools and spot-facers. Whatever your drilling need, MEC delivers high performance tooling at the cutting edge. SC 320 Solid This innovative hydraulic port cutter uses high performance T- insert technology to deliver outstanding results, accuracy and productivity without the need for pilot drilling, which significantly reduces operation time and costs Features and Benefits Drills hydraulic ports in a single pass No pre-drilling required Replaceable inserts eliminate regrinding and resetting Reduced cost per hole ccu kits produce finished threaded ports ccuthread 856 MEC s extensive threadmill range is manufactured with thicker cores and helical flutes as standard, which provides significantly increased strength and rigidity. In addition to the specific forms used in port cutting, a full threadmill prograe is also available. Features and Benefits M210 coating provides a 25-50% increase in tool life over competitor product ccu specific threadmills stocked Standard cutting length allows for multiple applications without the need for special tooling Special Contour Cutters MEC s well established and highly developed special tools prograe has helped solve thousands of application problems worldwide. The design and manufacture of special port contour cutters, as part of this capability, is a key part of our operation and one that sets MEC apart from other suppliers. For MEC, special is normal. Features and Benefits Custom designed for specific applications and requirements Complete control over all elements of the cutting tool design Eliminates expensive additional cutting operations Reduced cost per hole 166

3 Choosing the right system Every product in the prograe is designed to deliver maximum performance in a diverse range of hydraulic port cutting applications and demanding manufacturing environments to ensure they deliver the best possible range of benefits in terms of productivity, cost per hole and tool life. ll hydraulic port standards are covered within the range, which also incorporates the ccuthread 856 threadmills to increase the manufacturing flexibility by allowing hydraulic ports to be produced in just two-operations. In addition, where a unique port profile is required, MEC provides a dedicated special tooling solution using our extensive tool design and manufacturing experience to meet precise specifications. T- & GEN2 T- Typical components & industry sectors gricultural Pumps Manifolds Cylinders & Rams Gear pumps utomotive Motor valves Relief valves Brake cylinders Power steering pumps erospace Pumps Landing gear Brake cylinders Manifolds Marine Pumps Cylinders & Rams Motors Manifolds Hydraulic Standards Identification Ridge METRIC ISO 61-1: 1993 SE J (with and without ID Ridge) See page 165. IMPERIL SC 320 Solid SE J ISO MS See pages 166 & 167. IMPERIL SE S02 (Formerly UNJF-30 Milspec MS-339) UNF ND10050 (Using lternate Tap Drill Diameter) See page 168. SPECILS vailable to suit any port standard / dimension (Example shown) 167

4 Insert Grades, Geometries and Coatings T- & GEN2 T- Substrates T- Original Super Cobalt Particularly suited for good to rigid machining applications, primarily used for drilling exotic and high alloy materials, or general use when the m/min surface speed needs to be increased. For use in material hardness up to 350 BHN 121kg. T- Original P40 Excellent choice for drilling, free machining steel, low/ medium carbon steels, alloy steels, high strength steels, tool steels, hardened steels, and certain stainless steels refer to technical section. T- Original K10 MEC s K10 insert is specifically designed for drilling grey/white cast irons. The special geometry offers substantial increase in penetration rates and provides exceptional edge strength and tool life. K35 Excellent choice for drilling, free machining steel, low/ medium carbon steels, alloy steels, high strength steels, tool steels, hardened steels, and certain stainless steels refer to technical section. P N/ 2 M N/ 2 K Cast and Ductile Iron N/ 2 N Non-ferrous N/ 2 S High Temperature s N/ 2 H Hardened s N/ 2 <1365 <0 <1020 <8 <990 <1365 SC 320 Solid For further information on, Hardnesses and Cutting Data, please refer to the Technical Section from page 174. Geometries Insert Coatings Geometries GEN2 T- geometries offer substantial increases in penetration rates and tool life. s well as improved centring, smoother break-out on through holes, increased drill stability, improved chip formation, and lower drill forces. Particularly suited for good to rigid machining applications, primarily used for drilling exotic and high alloy materials, or general use when the m/min surface speed needs to be increased. M200 First choice for increased heat resistance over TiN, TiCN and TilN with improved wear capabilities. llows for improved tool life and higher penetration rates Over 20% increased tool life over TilN coating Colour Copper / Bronze TilN Excellent choice for wear resistance over high surface speeds Excellent oxidation resistance Maximum working temperature 800 C Hardness HV 3000 Colour Violet/Grey 168

5 Identification Ridge L5 L6 L4 L3 C T- & GEN2 T- Standards: ISO 61-1:1993, SE J-2244/1 Thread Contour Cutter Stk. L1 B C L2 L3 L4 D L5 L6 D Dia Spotface W/ridge Reference Spot face to Shoulder - 4 M12 x 1.5 I61-04RY-16FM M14 x 1.5 I61-05RZ-16FM M16 x 1.5 I61-06R0-20FM M18 x 1.5 I61-08R0-20FM M22 x 1.5 I61-10R1-25FM M27 x 2.0 I61-12R2-32FM M30 x 2.0 I61-14R2-32FM M33 x 2.0 I61-16R2-32FM M42 x 2.0 I61-20R3-40FM M48 x 2.0 I61-24R3-40FM M60 x 2.0 I61-32R4-40FM Standards: ISO 61-1:1993, SE J-2244/1 B L2 L1 OL SC 320 Solid Thread Contour Cutter Super Cobalt (M200 ) T- Drill Item s (M200 ) Torx Plus Torx Plus P40 (TilN) With Identification Ridge Form Insert Item s P40 (TilN) Without Identification Ridge Torx Plus Torx Plus - 4 M12 x 1.5 I61-04RY-16FM - 5 M14 x 1.5 I61-05RZ-16FM - 6 M16 x 1.5 I61-06R0-20FM - 8 M18 x 1.5 I61-08R0-20FM - 10 M22 x 1.5 I61-10R1-25FM - 12 M27 x 2.0 I61-12R2-32FM - 14 M30 x 2.0 I61-14R2-32FM - 16 M33 x 2.0 I61-16R2-32FM - 20 M42 x 2.0 I61-20R3-40FM - 24 M48 x 2.0 I61-24R3-40FM - 32 M60 x 2.0 I61-32R4-40FM P N/ 2 M N/ 2 K Cast and Ductile Iron N/ 2 N Non-ferrous N/ 2 45YH C1YH IP7 8IP-7 45ZH C1ZH IP7 8IP-7 450H C10H IP8 8IP-8 450H C10H IP8 8IP-8 451H C11H IP9 8IP-9 4H-25 4C12H IP15 8IP-15 4H-28 4C12H IP15 8IP-15 4H-31 4C12H IP15 8IP H-40 1C IP20 8IP H-46 1C IP20 8IP H-58 N/ 7514-IP20 8IP-20 S High Temperature s N/ 2 H Hardened s N/ 2 <1365 <0 <1020 <8 <990 <1365 For further information on, Hardnesses and Cutting Data, please refer to the Technical Section from page 174. I61-04R-C5 I61-04-C5 726-IP8 8IP-8 I61-04R-C5 I61-04-C5 726-IP8 8IP-8 I61-06R-C5 I61-06-C5 726-IP8 8IP-8 I61-06R-C5 I61-06-C5 726-IP8 8IP-8 I61-04R-C5 I61-04-C5 726-IP8 8IP-8 I61-12R-C5 I61-12-C5 726-IP8 8IP-8 I61-14R-C5 I61-14-C5 726-IP8 8IP-8 I61-16R-C5 I61-16-C5 75-IP9 8IP-9 I61-20R-C5 I61-20-C5 75-IP9 8IP-9 I61-24R-C5 I61-24-C5 75-IP9 8IP-9 I61-32R-C5 I61-32-C5 75-IP9 8IP-9 Stk. - Stock vailability. Stock Item. Stocked in limited quantities, advanced planning is recoended. Non-stock standard. Normal delivery 15 to 20 days. ny non-standard size available. 169

6 T- & GEN2 T- L5 L6 L4 L3 C SC 320 Solid Standards: SE J / ISO , and MS Thread Contour Cutter Stk. D Dia B L1 L2 L1 B C L2 L3 L4 D L5 L6 Reference Spot face to Shoulder - 4 7/16-20 UNF-2B J Y-16FM /2-20 UNF-2B J Z-16FM /16-18 UNF-2B J FM /4-16 UNF-2B J FM /8-14 UNF-2B J FM /16-12 UN-2B J FM /16-12 UN-2B J FM /16-12 UN-2B J FM /8-12 UN-2B J FM /8-12 UN-2B J F /2-12 UN-2B J F Standards: SE J / ISO and MS Spotface OL Thread Contour Cutter Super Cobalt (M200 ) T- Drill Item s (M200 ) Torx Plus Torx Plus P40 (TilN) Form Insert Item s K10 (M200 ) Torx Plus Torx Plus /16-20 UNF-2B J Y-16FM - 5 1/2-20 UNF-2B J Z-16FM - 6 9/16-18 UNF-2B J FM - 8 3/4-16 UNF-2B J FM /8-14 UNF-2B J FM /16-12 UN-2B J FM /16-12 UN-2B J FM /16-12 UN-2B J FM /8-12 UN-2B J FM /8-12 UN-2B J F /2-12 UN-2B J F P N/ 2 M N/ 2 K Cast and Ductile Iron N/ 2 N Non-ferrous N/ 2 45YH C1YH IP7 8IP-7 45ZH C1ZH IP7 8IP-7 450H-13 4C10H IP8 8IP-8 450H C10H IP8 8IP-8 451H C11H IP9 8IP-9 4H-25 4C12H IP15 8IP-15 4H-28 4C12H IP15 8IP-15 4H-31 4C12H IP15 8IP H-39 1C IP20 8IP H C IP20 8IP H-61.5 N/ 7514-IP20 8IP-20 S High Temperature s N/ 2 H Hardened s N/ 2 <1365 <0 <1020 <8 <990 <1365 For further information on, Hardnesses and Cutting Data, please refer to the Technical Section from page 174. J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 Stk. - Stock vailability. Stock Item. Stocked in limited quantities, advanced planning is recoended. Non-stock standard. Normal delivery 15 to 20 days. ny non-standard size available.

7 L6 L3 Standards: SE J / ISO , and MS With extended minor diameter lengths (see column L1) L5 D B L4 L2 L1 C T- & GEN2 T- Thread Contour Cutter Stk. L1 B C L2 L3 L4 D L5 L6 Spotface Reference Spotface to Shoulder OL - 4 7/16-20 UNF-2B X Y-063F /2-20 UNF-2B X Z-063F /16-18 UNF-2B X F /4-16 UNF-2B X F /8-14 UNF-2B X F /16-12 UN-2B X F /16-12 UN-2B X F /16-12 UN-2B X F /8-12 UN-2B X F /8-12 UN-2B X F /2-12 UN-2B X F Standards: SE J / ISO and MS SC 320 Solid Thread Contour Cutter Super Cobalt (M200 ) T- Drill Item s (M200 ) Torx Plus Torx Plus P40 (TilN) Form Insert Item s K10 (M200 ) Torx Plus Torx Plus - 4 7/16-20 UNF-2B X Y-063F - 5 1/2-20 UNF-2B X Z-063F - 6 9/16-18 UNF-2B X F - 8 3/4-16 UNF-2B X F /8-14 UNF-2B X F /16-12 UN-2B X F /16-12 UN-2B X F /16-12 UN-2B X F /8-12 UN-2B X F /8-12 UN-2B X F /2-12 UN-2B X F P N/ 2 M N/ 2 K Cast and Ductile Iron N/ 2 N Non-ferrous N/ 2 45YH C1YH IP7 8IP-7 45ZH C1ZH IP7 8IP-7 450H-13 4C10H IP8 8IP-8 450H C10H IP8 8IP-8 451H C11H IP9 8IP-9 4H-25 4C12H IP15 8IP-15 4H-28 4C12H IP15 8IP-15 4H-31 4C12H IP15 8IP H-39 1C IP20 8IP H C IP20 8IP H-61.5 N/ 7514-IP20 8IP-20 S High Temperature s N/ 2 H Hardened s N/ 2 <1365 <0 <1020 <8 <990 <1365 For further information on, Hardnesses and Cutting Data, please refer to the Technical Section from page 174. J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 726-IP8 8IP-8 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 J C5 J C3H 75-IP9 8IP-9 Stk. - Stock vailability. Stock Item. Stocked in limited quantities, advanced planning is recoended. Non-stock standard. Normal delivery 15 to 20 days. ny non-standard size available. 171

8 L5 L6 L4 L3 T- & GEN2 T- E L1 L2 B C D Standards: SE S02 (Formerly UNJF-30 MilSpec MS-339) lso conforms to UNF ND10050 Using lternate Tap Drill Diameter (see column 1) 1 = ND10050 Specifications 2 = SE S02 Specifications Thread Contour Cutter Stk. 1 2 L1 B L2 C L2 L3 L4 D L5 L6 Pilot Dia - 4 7/16-20 UNJF-3B S02-04Y-063F Pilot Dia Spotface Dia Spotface to Shoulder Total Head Dia OL - 5 1/2-20 UNJF-3B S02-05Z-063F /16-18 UNJF-3B S02-06Z-075F /4-16 UNJF-3B S F /8-14 UNJF-3B S F /16-12 UNJ-3B S F /16-12 UNJ-3B S F /16-12 UNJ-3B S F /8-12 UNJ-3B S F /8-12 UNJ-3B S F /2-12 UNJ-3B S F SC 320 Solid Standards: SE S02 (Formerly UNJF-30 MilSpec MS-339) lso conforms to UNF ND10050 Using lternate Tap Drill Diameter - 4 Thread 7/16-20 UNJF-3B 7/16-20 UNF-3B Contour Cutter S02-04Y-063F Super Cobalt (M200 ) 45YH YH-.386 T- Drill Item s (M200 ) 4C1YH C1YH-.386 Torx Plus 724-IP7 Torx Plus 8IP-7 Form Insert Item s C5 (TilN) Torx Plus Torx Plus S02-04-C5 726-IP8 8IP-8-5 1/2-20 UNJF-3B 1/2-20 UNF-3B S02-05Z-063F 45ZH ZH C1ZH C1ZH IP7 8IP-7 S02-05-C5 726-IP8 8IP-8-6 9/16-18 UNJF-3B 9/16-18 UNF-3B S02-06Z-075F 45ZH ZH C1ZH C1ZH IP7 8IP-7 S02-06-C5 726-IP8 8IP /4-16 UNJF-3B 3/4-16 UNF-3B 7/8-14 UNJF-3B 7/8-14 UNF-3B 1 1/16-12 UNJ-3B 1 1/16-12 UN-3B S F S F S F 450H H H H H-25 4H C10H C10H C11H C11H C12H-25 4C12H IP8 75-IP9 75-IP15 8IP-8 8IP-9 8IP-15 S02-08-C5 726-IP8 8IP-8 S02-10-C5 75-IP15 8IP-15 S02-12-C5 75-IP15 8IP /16-12 UNJ-3B 1 3/16-12 UN-3B S F 4H H-28 4C12H C12H IP15 8IP-15 S02-14-C5 75-IP15 8IP /16-12 UNJ-3B 1 5/16-12 UN-3B 1 5/8-12 UNJ-3B 1 5/8-12 UN-3B 1 7/8-12 UNJ-3B 1 7/8-12 UN-3B 2 1/2-12 UNJ-3B 2 1/2-12 UN-3B S F S F S F S F 4H H H H H H H H C12H C12H C C C C N/ N/ 75-IP IP IP IP20 8IP-15 8IP-20 8IP-20 8IP-20 S02-16-C5 75-IP15 8IP-15 S02-20-C5 75-IP15 8IP-15 S02-24-C5 75-IP15 8IP-15 S02-32-C5 75-IP15 8IP

9 & ccuthread 856 Kits T- & GEN2 T- Producing fully finished threaded hydraulic ports has never been easier with the & ccuthread 856 Finishing Kit, which combines the port contour cutter with a dedicated ccuthread 856 threadmill in a single kit. Ferrous Kit Standards: SE J /ISO , and MS Thread Contour Cutter QTY T- Drill Item Super Cobalt (M200 ) QTY Form Insert Item s C5 (TilN) - 4 7/16/20 UNF-2B J Y-16FM 1 45YH J C5 2 TMK M 1 TK-K-04-M - 5 1/2-20 UNF-2B J Z-16FM 1 45ZH J C5 2 TMK M 1 TK-K-05-M - 6 9/16-18 UNF-2B J FM 1 450H-13 2 J C5 2 TMK M 1 TK-K-06-M - 8 3/4-16 UNF-2B J FM 1 450H J C5 2 TMK M 1 TK-K-08-M /8-14 UNF-2B J FM 1 451H J C5 2 TMK M 1 TK-K-10-M /16-12 UN-2B J FM 1 4H-25 2 J C5 2 TMK M 1 TK-K-12-M /16-12 UN-2B J FM 1 4H-28 2 J C5 2 TMK M 1 TK-K-14-M /16-12 UN-2B J FM 1 4H-31 2 J C5 2 TMK M 1 TK-K-16-M /8-12 UN-2B J FM 1 453H-39 1 J C5 2 TMK M 1 TK-K-20-M /8-12 UN-2B J F 1 453H J C5 2 TMK M 1 TK-K-24-M /2-12 UN-2B J F 1 454H J C5 2 TMK M 1 TK-K-32-M QTY ccuthread 856 Item s Solid (M210 ) QTY Kit Item SC 320 Solid P M K N S H Cast and Ductile Iron Non-ferrous High Temperature s Hardened s N/ 2 N/ 2 N/ 2 N/ 2 N/ 2 N/ 2 <1365 <0 <1020 <8 <990 <1365 For further information on, Hardnesses and Cutting Data, please refer to the Technical Section from page

10 Technical Section - Recoended Cutting Data Metric SC 320 Solid T- & GEN2 T- Free Machining Low Carbon Medium Carbon lloy High Strength lloy Structural Tool High Temp. lloy Cast Iron luminium Hardness (BHN) Tool Grade PC SC SC M200 TiN TilN TiCN 4-5 T- Series Y Z * Parameters shown are only starting points. Speed should be calculated using the drill diameter. Due to the short drill distance required, speed and feed rates can possibly be elevated. Coolant through the cutter is preferred. Flood, Mist or ir coolant can also be used. No spot drilling, pre-drilling, or dwell required Drilling Parameters for Contour Cutters Feed Rates (/rev) for Drill Insert Series 6-8 T- Series 0 10 T- Series T- Series T- Series T- Series Formulas: /min = rev/min /rev = rev/min DI rev/min = /DI P M K N S H Cast and Ductile Iron Non-ferrous High Temperature s Hardened s N/ 2 N/ 2 N/ 2 N/ 2 N/ 2 N/ 2 <1365 <0 <1020 <8 <990 <

11 Technical Section - Recoended Cutting Data Metric Free Machining Low Carbon Medium Carbon lloy High Strength lloy Structural Tool High Temp. lloy Cast Iron luminium Hardness (BHN) Grade K20 K20 K20 K20 K20, K10 K20, K10 K20, K10 K20, K10 K20, K10 K20 K20 M TiN TilN * Parameters shown are only starting points. Speed should be calculated using the drill diameter. Due to the short drill distance required, speed and feed rates can possibly be elevated. Coolant through the cutter is preferred. Flood, Mist or ir coolant can also be used. No spot drilling, pre-drilling, or dwell required. 4-5 Drilling Parameters for Contour Cutters Feed Rates (/rev) for Drill Insert Series Formulas: /min = rev/min /rev = rev/min DI rev/min = /DI T- Series Y Z T- Series 0 T- Series 1 T- Series T- Series SC 320 Solid T- & GEN2 T- 175

12 Technical Section - Coolant Recoendations & T- & GEN2 T- Coolant through the cutter is preferred. Flood, Mist, ir coolant can also be used. Drilling Parameters for Contour Cutters Coolant Pressure (Bar) Coolant Volumetric Flowrate (l/min) Hardness (BHN) T- Series Y Z T- Series 0 T- Series 1 T- Series 2 T- Series 3 T- Series 4 SC 320 Solid Free Machining Low Carbon Medium Carbon lloy High Strength lloy Structural Tool High Temp. lloy Cast Iron luminium Drilling Parameters for Contour Cutters Coolant Pressure (Bar) Coolant Volumetric Flowrate (l/min) Hardness (BHN) T- Series Y Z T- Series 0 T- Series 1 T- Series 2 T- Series 3 Free Machining Low Carbon Medium Carbon lloy High Strength lloy Structural Tool High Temp. lloy Cast Iron luminium