Boring. Reaming. Burnishing. Threading ASC 320 DRILLING. High Penetration Solid Carbide Drills. Specials

Transcription

1 oring Reaming urnishing Threading S 320 High Penetration Solid arbide rills Specials

2 The Foundation Since 1941, llied Machine & ngineering has provided dependable and practical holemaking solutions to the world. What was once a small job shop in Ohio is now a worldwide leader in cutting tool technology. With three manufacturing facilities in Ohio, one in Georgia, another in Germany, and headquarters in both the United States and urope, llied Machine is positioned to bring innovative solutions and technical expertise directly to the customers hands. The eginning Harold. Stokey founded llied Machine & ngineering to aid the war effort, manufacturing taper bearing lock nuts for the production of M1 tanks. Years later, after a sales meeting gone wrong, Stokey possessed a warehouse stocked with spade drill inserts. He set forth into the industry that would become llied Machine s thriving identity: holemaking. The T- When Harold s son, William H. Stokey, became the president and O, he developed the Throw way-or T--spade drill insert system. The T- revolutionized the holemaking industry, launching llied Machine ahead of the competition. Since then, numerous innovations and advancements have been created from the T- s inspiration.

3 The Innovation Since the development of the T-, llied Machine has expanded its product offering to support a vast range of customer applications, including large diameter and deep hole drilling, boring, reaming, burnishing, porting, and threading. The Future llied Machine is constantly investing in the brightest and sharpest minds, shaping a future filled with success and quality for customers around the world. Steve Stokey xecutive Vice President William H. Stokey President and O Mike Stokey xecutive Vice President ThreadMills US

4 General Production High Penetration GN3SYS T Pro (certain sizes are ideal for deep hole drilling and/or large diameter drilling) GN3SYS T S 320 Large iameter Revolution rill GN2 T- Original T- High Performance eep Hole Large iameter / eep Hole Opening rill Porting ccuport 432 P rill Universal T- rill Guided T- rill (special) Structural Steel GN3SYS T T- ringing you the finest in precision cutting tools

5 LVN Reaming Systems S...M.I. Roller urnishing ThreadMills US ccuthread 856 Pin Style Indexable ccuthread 856 olt-in Style Indexable ccuthread 856 Solid arbide ThreadMills US Solid arbide Insta-Quote Online custom tool builder and quote generator i-form ustom indexable drill / form tool system ngineered Specials If your special holemaking needs cannot be met with the Insta-Quote system, llied Machine can specially engineer NY product to make your application a success. Simply contact your local Field Sales ngineer or the llied Machine pplication ngineering department for assistance with creating your special tooling. Let llied Machine resolve your challenges today. llied Machine & ngineering patent information can be found at

6 S 320 High Penetration Solid arbide rilling System iameter Range: (3.00mm mm) eyond the utting dge The S 320 range of solid carbide high penetration drills has been specifically engineered to deliver high productivity in difficult-to-machine materials, including stainless steels, Inconel, Hastelloy, and Titanium. The unique combination of cutting edge geometry and high performance coatings provides excellent chip control, hole quality, and extended tool life, making S 320 ideal for use in a wide range of challenging applications and market sectors. xtended tool life 3.5x, 6x, and 9x xcellent chip control pplicable Industries erospace griculture utomotive Firearms General Machining Oil & Gas Renewable nergy Your safety and the safety of others is very important. This catalog contains important safety messages. lways read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WRNING WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. Visit for the most up-to-date information and procedures.

7 Reference Icons The following icons will appear throughout the catalog to help you navigate between products. Setup / ssembly Information etailed instructions and information regarding the corresponding part(s) Recommended utting ata Speed and feed recommendations for optimum and safe drilling S 320 rilling System ontents Introduction Information Product Overview Item Number Nomenclature rill Length 3.5x x x Recommended utting ata Imperial (inch) Metric (mm) oolant Recommendations : 1

8 S 320 High Penetration Solid arbide rilling System Product Overview The dvantages Ideal for a wide variety of applications with the unique geometry and coating combination Increased stability with the reinforced shank Increased tool life xcellent chip control Through coolant design vailable in 3.5x, 6x, and 9x lengths 3mm 3.5x 6x 9x 20mm Wide range of diameter sizes covers a multitude of applications P S M H K N High Temp Materials Stainless Steel Hardened Materials ast and uctile Iron N/mm 2 N/mm 2 N/mm 2 N/mm 2 <1365 <940 <1365 <1020 Steel N/mm 2 <1365 Non-Ferrous Materials N/mm 2 <855 First choice Second choice 10:

9 S 320 High Penetration Solid arbide rilling System Product Nomenclature S 320 Solid arbide rills 3 60 M M S Length 3. Style 4. iameter 5. Substrate Geometry 6. Multi-Layer oating 3 = Solid carbide 35 = 3.5x = nglish = = Standard M = TilN 60 = 6x (Imperial) 90 = 9x M = Metric Regrind and Recoating The S 320 drills are ground and recoated by llied Machine to maintain the high level of performance achieved with these tools. Using our services assures the best tool performance is maintained in your production process. Reference Key Symbol 1 2 L 1 L 2 ttribute rill diameter Shank diameter Overall length rill depth 2 L 7 L 1 L L 7 Shank length : 3

10 3.5 S 320 High Penetration Solid arbide rilling System Solid arbide rills 3.5x iameter Range: (3.00mm mm) L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No. 1/ M M M M5x M M 11/ M # # M M # M M 3/ M M6x M M 13/ M 7/ M # M 15/ M M7x M M 1/ M M M 17/ M8x M M8x M M 9/ M M M M M 19/ M M M 5/ / M M M 21/ M Q / M M M M 11/ M M M M M 23/ M U / M M M 3/ M M 25/ / M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M 10:

11 Solid arbide rills 3.5x iameter Range: (3.00mm mm) S 320 High Penetration Solid arbide rilling System 3.5 L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M12x M M 13/ M M M 27/ / M M M 7/ M M M 29/ / M 15/ M M14x M M 31/ / M M14x M M 1/ M M M 33/ / M 17/ / M M M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M M20x M M 47/ M M M M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M : 5

12 6 S 320 High Penetration Solid arbide rilling System Solid arbide rills 6x iameter Range: (3.00mm mm) L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M M 1/ M M M M4x M M M M 9/ M # # M M 5/ M M M M5x M M 11/ M # # M M # M M M M 3/ M M M M6x M M # M # / M 13/ M M M # / M M M 7/ M # M M M 15/ M M7x M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M 10:

13 Solid arbide rills 6x iameter Range: (3.00mm mm) S 320 High Penetration Solid arbide rilling System 6 L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M M M 1/ M M M F / M 17/ M8x M M M I / M M8x M M M M 9/ M M M M M M M 19/ M 5/ / M M M 21/ M Q / M M M10x M M M M 11/ M M M M M 23/ M M M U / M M M M M 3/ M M M M M 25/ / M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M : 7

14 6 S 320 High Penetration Solid arbide rilling System Solid arbide rills 6x iameter Range: (3.00mm mm) L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M12x M M Y M 13/ M M M 27/ / M M12x M M M M M M 7/ M M M M M 29/ / M M M 15/ M M14x M M 31/ / M M14x M M 1/ M M M M M 33/ / M M M 17/ / M M M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M 10:

15 Solid arbide rills 6x iameter Range: (3.00mm mm) S 320 High Penetration Solid arbide rilling System 6 L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M M M M M M 41/ M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M M M 23/ M M20x M M 47/ M M M 3/ M M M M M M M M M M M M 49/ / M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M : 9

16 9 S 320 High Penetration Solid arbide rilling System Solid arbide rills 9x iameter Range: (3.00mm mm) L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No M6x M M M7x M M M 1/ M M M 17/ M8x M I / M M8x M M M M 19/ M 5/ / M M M 21/ M Q / M M M10x M M M M 11/ M M M M M 23/ M U / M M M 3/ M M M 25/ / M M M M12x M M M 13/ M M M 27/ / M M M 7/ M M M 29/ / M 15/ M M14x M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M 10:

17 Solid arbide rills 9x iameter Range: (3.00mm mm) S 320 High Penetration Solid arbide rilling System 9 L 7 L 1 L ody Shank Fractional quivalent inch mm Tap Size* L 2 inch L 2 mm L 1 inch L 1 mm L 7 mm 2 mm Part No. 31/ / M M14x M M 1/ M M M 33/ / M 17/ / M M M 35/ / M M16x M M 9/ M M16x M M 37/ / M M M 19/ M 39/ / M M18x M M 5/ M M M 41/ M M18x M M 21/ / M M M 43/ / M 11/ / M M20x M M 45/ M M M 23/ M M20x M M 47/ M M M 3/ M 49/ / M M22x M M 25/ M M M *Tap drill diameters allow approximately 75% of full thread to be produced Key on 10: 1 10: : 2 Sizes not shown are available as non-stocked standards. When ordering, please follow the examples shown below: Inch iameter needed = Part No. = M Metric iameter needed = 7.250mm Part No. = 335M M : 11

18 S 320 High Penetration Solid arbide rilling System Recommended rilling ata Imperial (inch) ISO P S Material Hardness (HN) Speed (SFM) Feed Rate (IPR) by iameter Free Machining Steel , 1215, 12L14, etc Low arbon Steel , 1020, 1025, 1522, 1144, etc Medium arbon Steel , 1040, 1050, 1527, 1140, , etc lloy Steel , 5140, 8640, etc High Strength lloy , 4330V, 300M, etc Structural Steel , 285, 516, etc Tool Steel H-13, H-21, -4, 0-2, S-3, etc High Temp lloy Hastelloy, Inconel 600, etc M K N Stainless Steel 300 Series , 316, 17-4PH, etc Nodular, Grey, uctile ast Iron ast luminum Wrought luminum Speed and Feed djustment 3.5x 6x 9x See above chart alculations Recommended Speed and Feed xample If the recommended speed and feed is 300 SFM and IPR, then reduce to 225 SFM and IPR when using a 9x tool = 225 SFM = IPR Value IPM SFM RPM Formula RPM IPR RPM I (SFM 3.82) / I IMPORTNT: The speeds and feeds listed above are a general starting point for all applications. Refer to the oolant Recommendation charts for coolant requirements to run at the recommended speeds and feeds. Factory technical assistance is available through our pplication ngineering department. 10:

19 S 320 High Penetration Solid arbide rilling System Recommended rilling ata Metric (mm) ISO P S Material Hardness (HN) Speed (M/min) Feed Rate (mm/rev) by iameter Free Machining Steel , 1215, 12L14, etc Low arbon Steel , 1020, 1025, 1522, 1144, etc Medium arbon Steel , 1040, 1050, 1527, 1140, , etc lloy Steel , 5140, 8640, etc High Strength lloy , 4330V, 300M, etc Structural Steel , 285, 516, etc Tool Steel H-13, H-21, -4, 0-2, S-3, etc High Temp lloy Hastelloy, Inconel 600, etc M K N Stainless Steel 300 Series , 316, 17-4PH, etc Nodular, Grey, uctile ast Iron ast luminum Wrought luminum Speed and Feed djustment 3.5x 6x 9x See above chart alculations Recommended Speed and Feed xample If the recommended speed and feed is 91 M/min and 0.25 mm/rev, then reduce to 68 M/ min and 0.19 mm/rev when using a 9x tool = 68 M/min = 0.19 mm/rev Value mm/min M/min RPM Formula RPM mm/rev RPM I (M/min ) / I IMPORTNT: The speeds and feeds listed above are a general starting point for all applications. Refer to the oolant Recommendation charts for coolant requirements to run at the recommended speeds and feeds. Factory technical assistance is available through our pplication ngineering department : 13

20 S 320 High Penetration Solid arbide rilling System oolant Recommendations Imperial (PSI) Pressure: PSI PSI GPM Volume: GPM 0 4mm mm mm mm mm iameter 14mm mm mm mm Metric (bar) Pressure: bar bar LPM Volume: LPM 0 4mm mm mm mm mm iameter 14mm mm mm mm oolant djustment rill Length Pressure and Flow 3.5x See above chart 6x 1.5 9x 2.0 oolant Recommendation xample If the recommended coolant pressure and flow is 600 PSI and 12 GPM for a 3x tool, the adjusted pressure and flow for a 9x tool would be: = 1200 PSI 12 2 = 24 GPM IMPORTNT: The coolant pressure and flow rate recommendations above represent a good approximation to obtain optimum tool life and chip evacuation at llied recommended speeds and feeds. If lower coolant capabilities exist in a drilling application, the S 320 drilling system will still function at reduced penetration rates. ontact our pplication ngineering epartment for a more specific recommendation of coolant requirements and/or speeds and feeds. 10:

21 S 320 High Penetration Solid arbide rilling System This page left intentionally blank : 15

22 Guaranteed Test / emo pplication Form istributor PO # The following must be filled out completely before your test will be considered istributor Information ompany Name: ontact: ccount Number: Phone: mail: nd User Information ompany Name: ontact: Industry: Phone: mail: urrent Process List all tooling, coatings, substrates, speeds and feeds, tool life, and any problems you are experiencing Test Objective List what would make this a successful test (i.e. penetration rate, finish, tool life, hole size, etc.) pplication Information Hole iameter: in/mm Tolerance: Material: Pre-existing iameter: in/mm epth of ut: in/mm Hardness: Required Finish: RMS State: (4150 / 36 / ast Iron / etc.) (HN / Rc) (asting / Hot rolled / Forging) Machine Information Machine Type: uilder: Model #: (Lathe / Screw machine / Machine center / etc.) (Haas, Mori Seiki, etc.) Shank Required: Power: HP/KW (T50 / Morse taper, etc.) Rigidity: Orientation: Tool Rotating: Thrust: lbs/n xcellent Vertical Yes Good Horizontal No Poor oolant Information oolant elivery: oolant Pressure: PSI / bar (Through tool / Flood) oolant Type: oolant Volume: GPM / LPM (ir mist, oil, synthetic, water soluble, etc.) Requested Tooling QTY Item Number QTY Item Number llied Machine & ngineering 120 eeds rive over, OH Telephone: (330) Toll Free US & anada: (800) Fax: (330)

23 Warranty Information llied Machine & ngineering warrants to original equipment manufacturers, distributors, industrial and commercial users of its products that each new product manufactured or supplied by llied Machine shall be free from defects in material and workmanship. llied Machine's obligation under this warranty is limited to furnishing without additional charge a replacement or, at its option repairing or issuing credit for any product which shall within one year from the date of sale be returned freight prepaid to the plant designated by an llied Machine representative and which upon inspection is determined by llied Machine to be defective in materials or workmanship. omplete information as to operating conditions, machine, set-up, and application of cutting fluid should accompany any product returned for inspection. The provisions of this warranty shall not apply to any llied Machine products which have been subjected to misuse, improper operating conditions, machine set-up or application of cutting fluid or which have been repaired or altered if such repair or alteration in the judgment of llied Machine would adversely affect performance of the product. THIS WRRNTY IS IN LIU OF LL OTHR WRRNTIS, PRSS OR IMPLI, INLUING NY IMPLI WRRNTY OF MRHNTILITY OR FITNSS FOR PRTIULR PURPOS. llied Machine shall have no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. LL PRIS, LIVRIS, SIGNS, N MTRILS R SUJT TO HNG WITHOUT NOTI. llied Machine & ngineering Registered to ISO

24 United States llied Machine & ngineering 120 eeds rive over OH United States Phone: Fax: Toll Free US and anada: Toll Free US and anada: llied Machine & ngineering 485 W Third Street over OH United States Phone: Fax: (ngineering ept.) Toll Free US and anada: urope llied Machine & ngineering o. (urope) Ltd. 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR ngland Phone: +44 (0) Wohlhaupter GmbH Maybachstrasse 4 Postfach Frickenhausen Germany Phone: +49 (0) Fax: +49 (0) sia Wohlhaupter India Pvt. Ltd. -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India Phone: +91 (0) Your local llied Machine representative: llied Machine & ngineering is registered by QS to ISO llied Machine & ngineering Literature Order Number: 10-S Publish ate: September 2017