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2 TLOG GUIDE rand new product offerings. Visit our website at for technical information and our latest product offerings. Expanded offering of an existing product line in either sizes and/or coatings. For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. These products will be discontinued as a standard, stocked, catalog item and may no longer be offered when inventory is depleted. Please contact a George Whalley ompany representative for further assistance and/or questions regarding outgoing parts. These parts may be available as special order items.e parts may be available as speci Non-Stocked Items Products highlighted are currently not standard, stocked catalog items. Please check availability at time of order. ^ : Product does not conform to NSI specifications. Request further information if needed. Liability ny warranty implied by law, including warranties of merchantability or fitness for a particular purpose, are hereby disclaimed and excluded. No representative or person is authorized to give any other warranty or to assume for The George Whalley ompany. The George Whalley ompany will not be liable for any incidental or consequential damages. The products illustrated in this catalog are protected by United States and foreign patents, patents pending, and applied for. We have attempted to publish this catalog error free, however, we recommend inspection of tool dimensions prior to use. In addition, dimensions shown reflect current manufacturing standards and The George Whalley ompany reserves the right to make changes, without notice, to incorporate design improvements. WRNING: UTTING TOOLS MY SHTTER! LWYS WER EYE PROTETION IN THE RE OF THEIR USE. -FED TOOLING & SYSTEMS DIVISION

3 TLE OF ONTENTS coolant-fed drills Series 605 Spotting Drill obalt Straight Shank Series 303 Stub Length High Speed Straight Shank Parabolic Flute Series 803 Stub Length High Speed Straight Shank Series M604 Stub Length Metric Parabolic obalt TIN oated N Shank Series 609 High Performance Jobber Length Twist Drill High Speed obalt SP 30 Powdered Metal/Hardlube oated Fast Spiral Parabolic Flute Series 804 Taper Length High Speed Straight Shank Series M804 Taper Length Metric High Speed Straight Shank Series 805 Taper Length Slow Spiral High Speed Straight Shank Series 601 Taper Length obalt Straight Shank Series 806 Long Length Small Diameter High Speed Straight Shank Series 602 Long Length Small Diameter obalt Straight Shank Series 307 Extra Length 7 Flute Parabolic High Speed Straight Shank Series 808 Extra Length 9 Flute High Speed Straight Shank Series 603 Extra Length 9 Flute obalt Straight Shank Series 710 Extra Length 10 Flute High Speed Straight Shank Series 712 Extra Length 12 Flute High Speed Straight Shank Series 718 Extra Length 18 Flute High Speed Straight Shank Series 721 Extra Length 21 Flute High Speed Straight Shank Series 802 Standard Length High Speed Taper Shank Series 807 Extra Length 7 Flute High Speed Taper Shank Series 809 Extra Length 9 Flute High Speed Taper Shank Series 810 Extra Length 10 Flute High Speed Taper Shank Series 812 Extra Length 12 Flute High Speed Taper Shank Series 814 Extra Length 14 Flute High Speed Taper Shank Series 817 Extra Length 17 Flute High Speed Taper Shank Series 819 Extra Length 19 Flute High Speed Taper Shank Series 822 Super Length High Speed Taper Shank Series 724 Super Length High Speed Taper Shank Series 903 Stub Length arbide Tip Parabolic Straight Shank Series M903 Stub Length arbide Tip Parabolic Straight Shank Metric Series 905 Taper Length arbide Tip Straight Shank Series M905 Taper Length arbide Tip Straight Shank Metric 2 -FED TOOLING & SYSTEMS DIVISION PGE

4 TLE OF ONTENts coolant-fed drills coolant-fed end mills and Milling hucks coolant-fed Reamers and T-Slot utters Series 908 Extra Length arbide Tip 9 Flute Straight Shank Series M908 Extra Length arbide Tip 9 Flute Straight Shank Metric Series 910 High Performance Jobber Length Solid arbide TiN oated Straight Shank Series 911 High Performance Jobber Length Solid arbide TiLN oated Straight Shank Series M910 High Performance Jobber Length Metric Solid arbide TiN oated Straight Shank Series M911 High Performance Jobber Length Metric Solid arbide TiLN oated Straight Shank Series 912 High Performance Extended Length Twist Drill Solid arbide Ultra Gold oated 2 Flute Parabolic ommon Shank Series 914 High Performance Extended Length Twist Drill Solid arbide Ultra Gold oated 3 Flute Parabolic ommon Shank Series 916 High Performance Jobber Length Twist Drill Solid arbide LTiN oated ommon Shank Series M916 High Performance Metric Drill Solid arbide LTiN oated ommon Shank Series 917 High Performance Extended Length Twist Drill Solid arbide LTiN oated ommon Shank Series M917 High Performance Extended Length Metric Drill Solid arbide LTiN oated ommon Shank Series 918 High Performance Jobber Length Twist Drill Solid arbide LTiN oated ommon Shank Series M918 High Performance Metric Drill Solid arbide LTiN oated ommon Shank Series 919 High Performance Solid arbide (5X) Drill Ultra-ronze oated Series M919 High Performance Solid arbide (5X) Drill Metric Ultra-ronze oated Series 920 High Performance Solid arbide (7X) Drill Ultra-ronze oated Series M920 High Performance Solid arbide (7X) Drill Metric Ultra-ronze oated Series 921 orner Radius Rougher High Performance End Mill Three Flute Solid arbide Ultra Gold oating Straight Shank Series 922 Finisher High Performance End Mill Three Flute Solid arbide Ultra Gold oating Straight Shank Hurricane Series 923 orner Radius High Performance End Mill Four Individual Flutes Solid arbide Proprietary Six oat Finish Hurricane Series 924 Square orner High Performance End Mill Four Individual Flutes Solid arbide Proprietary Six oat Finish Series PM Precision Milling hucks Series 606 hucking Reamers -2 arbide Tip Straight Shank Series S606 hucking Reamers Special Size -2 arbide Tip Straight Shank Series 607 hucking Reamers M42 obalt Steel Straight Shank Series S607 hucking Reamers Special Size M42 obalt Steel Straight Shank Series 608 Heat Exchange Reamers M42 obalt Steel Taper Shank PGE FED TOOLING & SYSTEMS DIVISION 3

5 TLE OF ONTENts PGE coolant-fed Reamers and T-Slot utters Series S608 Heat Exchange Reamers Special Size M42 obalt Steel Taper Shank Series 810 T-Slot utters Super obalt Steel oolant Fed Taps Thru Hole oolant-fed Taps lind Hole oolant-fed Taps 42 Throw-way Spade Drill Inserts and Holders 46 Spade lades & Holders Universal Style Spade lades and Holders 64 UTOMTI TOOL HNGE V-Flange, T, and Kearney & Trecker shank ollet hucks, End Mill, Morse Taper, and S Modular Holders with T coolant glands 78 ROTRY TOOLHOLDERS standard tool holders V-Flange, NMT, Morse Taper, Straight, and utomative djustable shank ollet huck, End Mill, Morse Taper Holders and dapters V-Flange, T, and Kearney & Trecker shank ollet huck, End Mill, Shell Mill, Face Mill, Jacobs and Morse Taper Holders MODULR TOOLHOLDERS Modular Holders Stub Projection, Modular Holders Standard Projection, Extensions, Reducers, ollet hucks, End Mills 136 collets tapping systems ESSORIES Sealed ER oolant Style, ER Style, TGNP Style, TG Style, D Style V-Flange & T shank Tap Holders, Tap dapters, Tap Extensions in Tension ompression, Quick hange, and ilz Styles. Stop Screws, dapters, Wrenches, ompression Nosepieces, Morse Taper Reducing Sleeve RETENTION KNOS Retention Knobs 163 INDEX Index FED TOOLING & SYSTEMS DIVISION

6 Hurricane high PERFORMNE SOLID RIDE (5X) drill Straight Shank ultra-bronze coated -FED DRILLS H U R R I N E O O L N T F E D MTERIL RIGHT DRK ULTR- RONZE SERIES: 919 SIZES 1/8-9/16 INH High Performance, Solid arbide, (5X) drill. Designed for ultra performance drilling in a broad range of materials, including mild steel, alloy steel, stainless steel, and super alloys. This solid carbide coolant drill combined with our advanced Ultra-ronze coating makes this your drill of choice. SOLID RIDE S P E I F I T I O N S Helix: 30º Point: 142º Web: onstant Rolled Heel Diameter Shank oal (In.) Flute Length number inch 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 5

7 Hurricane high PERFORMNE SOLID RIDE (5X) drill Metric Straight Shank ultra-bronze coated H U R R I N E O O L N T F E D MTERIL RIGHT DRK ULTR- RONZE SERIES: M919 SIZES MM High Performance, Solid arbide, (5X) metric drill. Designed for ultra performance drilling in a broad range of materials, including mild steel, alloy steel, stainless steel, and super alloys. This solid carbide coolant drill combined with our advanced Ultra-ronze coating makes this your drill of choice. SOLID RIDE S P E I F I T I O N S Helix: 30º Point: 142º Web: onstant Rolled Heel TOOL DIMETER mm SHNK DI. (MM) oal (mm) FLUTE LENGTH (MM) number M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Non-Stocked Items TOOL DIMETER mm SHNK DI. (MM) oal (mm) FLUTE LENGTH (MM) number M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Non-Stocked Items technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. 6 -FED TOOLING & SYSTEMS DIVISION

8 Hurricane high PERFORMNE SOLID RIDE (7X) drill Straight Shank ultra-bronze coated H U R R I N E O O L N T F E D MTERIL RIGHT DRK ULTR- RONZE -FED DRILLS SERIES: 920 SIZES 1/8-1/2 INH High Performance, Solid arbide, (7X) drill. Designed for ultra performance drilling in a broad range of materials, including mild steel, alloy steel, stainless steel, and super alloys. This solid carbide coolant drill combined with our advanced Ultra-ronze coating makes this your drill of choice. SOLID RIDE S P E I F I T I O N S Helix: 30º Point: 142º Web: onstant Rolled Heel Tool Diameter Shank Inch oal Inch Flute Length inch number INH 1/ / / / / / / / / / / / / / / / / / / / / / / / Tool Diameter INH Shank Inch oal Inch Flute Length inch number 5/ / / / / / / / / / / / / / / / / / / / / / / / Hurricane high PERFORMNE SOLID RIDE (7X) drill Metric Straight Shank ultra-bronze coated H U R R I N E O O L N T F E D MTERIL RIGHT DRK ULTR- RONZE SERIES: M920 SIZES MM High Performance, Solid arbide, (7X) metric drill. Designed for ultra performance drilling in a broad range of materials, including mild steel, alloy steel, stainless steel, and super alloys. This solid carbide coolant drill combined with our advanced Ultra-ronze coating makes this your drill of choice. SOLID RIDE S P E I F I T I O N S Helix: 30º Point: 142º Web: onstant Rolled Heel Tool Diameter Flute Shank oal Length mm mm number mm mm M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Non-Stocked Items Tool Diameter Non-Stocked Items Shank mm oal mm Flute Length mm number mm M M M M M M M M M M M M M M M M M M M M M M M M M M M M M FED TOOLING & SYSTEMS DIVISION 7

9 HIGH PERFORMNE JOER LENGTH SOLID RIDE TiN OTED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 910 SIZES 3/16-1/2 INH High performance, 2 10% Micro Grain arbide drill with helical coolant holes designed for deep holes 5x diameter. Successfully drills stainless such as 304 and 315, nickel alloy materials, cast iron aluminum and some carbon steels. Increase production with higher speed/feed rates and decreased cycle times. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: 30º Standard Point: 135º S point Web: Standard TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number * 3/ /8 2-3/ * 13/ / * 7/ / * 15/ / * 1/ / * 17/ /8 3-1/ * 9/ /8 3-1/ * 19/ /8 3-3/ * 5/ /8 3-3/ * 21/ / * 11/ / * 23/ /4 4-1/ TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number * 3/ /4 4-1/ * 25/ /8 4-1/ * 13/ /8 4-1/ * 27/ /8 4-1/ * 7/ /8 4-1/ * 29/ / * 15/ / * 31/ / * 1/ / HIGH PERFORMNE JOER LENGTH SOLID RIDE TiIN OTED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 911 SIZES 3/16-1/2 inch High performance, 5 tough steel grade carbide with helical coolant holes for deep holes 5x diameter. Designed with a special shaped chisel edge for drilling tough low carbon steel applications at high speeds while maintaining accuracy, straightness and finish. Increase production with higher speed/feed rates and decreased cycle times. MTERIL 5 MIROGRIN S P E I F I T I O N S Helix: Point: Web: RIGHT DRK 30º Standard 135º S point Standard TilN TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number * 3/ /8 2-3/ * 13/ / * 7/ / * 15/ / * 1/ / * 17/ /8 3-1/ * 9/ /8 3-1/ * 19/ /8 3-3/ * 5/ /8 3-3/ * 21/ / TOOL DIMETER INH DEIML * 11/ / SHNK DI. FLUTE LENGTH OL PRT number * 23/ /4 4-1/ * 3/ /4 4-1/ * 25/ /8 4-1/ * 13/ /8 4-1/ * 27/ /8 4-1/ * 7/ /8 4-1/ * 29/ / * 15/ / * 31/ / * 1/ / FED TOOLING & SYSTEMS DIVISION

10 HIGH PERFORMNE JOER LENGTH METRI SOLID RIDE TiN OTED STRIGHT SHNK S E R I E S M O O L N T- F E D SERIES: M910 SIZES MM High performance, 2 10% Micro Grain arbide drill with helical coolant holes designed for deep holes 5x diameter. Successfully drills stainless such as 304 and 315, nickel alloy materials, cast iron aluminum and some carbon steels. Increase production with higher speed/feed rates and decreased cycle times. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: 30º Standard Point: 135º S point Web: Standard -FED DRILLS TOOL DIMETER MM DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number * M * M * M * M * M * M * M * M * M * M * M TOOL DIMETER * M MM DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number * M * M * M * M * M * M * M * M * M * M * M HIGH PERFORMNE JOER LENGTH METRI SOLID RIDE TiIN OTED STRIGHT SHNK S E R I E S M O O L N T- F E D SERIES: M911 SIZES MM High performance, 5 tough steel grade carbide with helical coolant holes for deep holes 5x diameter. Designed with a special shaped chisel edge for drilling tough low carbon steel applications at high speeds while maintaining accuracy, straightness and finish. Increase production with higher speed/feed rates and decreased cycle times. MTERIL 5 MIROGRIN S P E I F I T I O N S Helix: Point: Web: RIGHT 30º Standard 135º S point Standard DRK TilN TOOL DIMETER MM DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number * M * M * M * M * M * M * M * M * M * M * M TOOL DIMETER * M MM DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number * M * M * M * M * M * M * M * M * M * M * M FED TOOLING & SYSTEMS DIVISION 9

11 High Performance Extended Length Twist Drill Solid arbide/ultra-gold oated/two Flute Parabolic ommon Shank Series 912 oolant-fed SERIES: 912 SIZES 3/16-17/32 Inch The Helical Wear Resistant (HWR) point is self-centering, eliminating the need for center drilling and is a low torque, free chip forming design with excellent edge retention when combined with this unique flute form. The parabolic flute eliminates the necessity of pecking to clear chips while allowing for much longer useful tool life in regrinding. The combination of unique flute and point configuration provides up to 2.5 times the strength of conventional drill designs. Recommended for non-ferrous materials such as aluminum and aluminum alloys, free machining stainless steel, steel and cast iron and composites. MTERIL Solid arbide RIGHT DRK ULTR GOLD S P E I F I T I O N S Helix: 30º-40º Variable Point: 142º HWR Web: Parabolic TOOL DIMETER SHNK FLUTE OL INH DEIML DI. LENGTH PRT number 3/ / / / / / / / / / / / / / / / / / / / / / / High Performance Extended Length Twist Drill Solid arbide/ultra-gold oated/three Flute Parabolic ommon SHank Series 914 oolant-fed SERIES: 914 SIZES 3/16-17/32 Inch Designed for a broad spectrum of materials from aluminum, brass, bronze and cast iron to stainless and hardened steels. This design generally provides for a rounder and straighter hole with closer hole tolerances and better hole wall finishes than most conventional two flute drills. Our special 150º point cuts all the way to the center which will allow the drill to start immediately without walking while providing excellent chip formation without tearing at or near the center like most other manufacturers three lip points. TOOL DIMETER SHNK FLUTE OL PRT number INH DEIML DI. LENGTH 3/ / / / / / / / / / / / / / / / / / / / / / / MTERIL RIGHT DRK ULTR GOLD Solid arbide S P E I F I T I O N S Helix: 30º-40º Variable Point: 150º 3 Flute Web: Standard 10 -FED TOOLING & SYSTEMS DIVISION

12 High Performance Jobber Length Twist Drill Solid arbide/itin oated ommon Shank Series 916 oolant-fed / Series M916 (metric) oolant-fed SERIES: 916 SIZES 3/16-1/2 Inch SERIES: M916 SIZES MM 10% Micro-grain Solid arbide. High performance solid carbide drill designed for drilling in stainless steels and high temperature alloy materials. 142 high performance point in conjunction with the ltin coating improves chip clearance and extends tool life in these difficult to machine materials. ommon shank sizes for use with Shrink-Fit and other precision toolholders. Depths to 5x diameter. MTERIL RIGHT DRK ITiN Solid arbide S P E I F I T I O N S Helix: 27º Standard Point: 142º HP Web: Standard -FED DRILLS Series 916 oolant-fed TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number 3/ /8 2-3/ / / / / / / / / / /8 3-1/ / /8 3-1/ / /8 3-3/ / /8 3-3/ / / / / / /4 4-1/ / /4 4-1/ / /8 4-1/ / /8 4-1/ / /8 4-1/ / /8 4-1/ / / / / / / / / Series M916 (Metric) oolant-fed TOOL DIMETER MM DEIML SHNK DI. (MM) FLUTE LENGTH (MM) OL (MM) PRT number M M M M M M M M M M M M M M M M M M M technical tips Visit our website at for technical information and our latest product offerings. required for speed and feed information: Material being drilled Rockwell (Rc) or rinell (hn) Hardness Diameter and Depth of Hole Vertical or Horizontal Orientation oolant Pressure of the Machine Tools oolant Pump Type of Tool Holders being used (i.e., ollet huck) -FED TOOLING & SYSTEMS DIVISION 11

13 High Performance Extended Length Twist Drill Solid arbide/itin oated ommon Shank Series 917 oolant-fed / Series M917 (metric) oolant-fed SERIES: 917 SIZES 3/16-1/2 Inch SERIES: M917 SIZES MM 10% Micro-grain Solid arbide. High performance solid carbide drill designed for drilling in stainless steels and high temperature alloy materials. 142 high performance point in conjunction with the ltin coating improves chip clearance and extends tool life in these difficult to machine materials. ommon shank sizes for use with Shrink-Fit and other precision toolholders. Depths to 7x diameter. Slotted coolant entry. MTERIL RIGHT DRK ITiN Solid arbide S P E I F I T I O N S Helix: 30º Standard Point: 142º Web: Standard Series 917 oolant-fed TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRt number 3/ /16 3-7/ / /8 4-13/ / /8 4-13/ / /4 4-3/ / / / / / / / / / /8 5-25/ / /8 5-25/ / /8 5-25/ / /16 6-3/ / /16 6-3/ / /16 6-3/ / /16 6-3/ / / Series M917 (Metric) oolant-fed TOOL DIMETER MM DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number M M M M M M M M M M M M M OMMON MHINING EQUTIONS SFM = RPM X Dia. / 3.82 RPM = 3.82 x SFM / Dia. IPM = IPT x No. Teeth x RPM IPT = IPM / (No. Teeth x RPM) IPR = IPM / RPM SFM: RPM: IPM: ipt: ipm: Surface Feet per Minute Revolutions Per Minute inches per minute inches per tooth inches per revolution technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. 12 -FED TOOLING & SYSTEMS DIVISION

14 High Performance Jobber Length Twist Drill Solid arbide ommon Shank/lTiN oated Series 918 oolant-fed / Series M918 (metric) oolant-fed SERIES: 918 SIZES 3/16-1/2 Inch Series 918 oolant-fed TOOL DIMETER INH SERIES: M918 SIZES MM DEIML 10% Micro-grain Solid arbide. High performance solid carbide drill with double margin and 18 degree helix designed for drilling in gray and ductile cast iron and other ferrous materials. 142 high performance point and helix design, in conjunction with the ltin coating, allows greater strength, and extends tool life in these applications. ommon shank sizes for use with Shrink-Fit and other precision toolholders. Depths to 5x diameter. SHNK DI. FLUTE LENGTH OL (In.) PRT 3/ /8 3-27/ / / / / / / / /4 3-7/ / / / /16 4-5/ / /16 4-5/ / /16 4-5/ / /8 4-61/ / /8 4-61/ / /8 4-61/ / /8 5-47/ / / / / / / / / / / /4 5-7/ Series M918 (Metric) oolant-fed TOOL DIMETER mm DEIML SHNK DI. (MM) FLUTE LENGTH (mm) OL (mm) PRT number M M M M M M M M MTERIL RIGHT DRK ITiN Solid arbide S P E I F I T I O N S Helix: 18 Double Margin Point: 142º S point Web: Standard -FED DRILLS HIGH PERFORMNE JOER LENGTH TWIST DRILL H.S. OLT SP 30 POWDERED METL/HRDLUE OTED FST SPIRL, PROLI FLUTE Series 609 oolant-fed SERIES: 609 SERIES: 609 SIZES 5/32-1/2 Inch SIZES MM Performs similar to carbide, but is more suitable for a wider range of materials and machine tools. The hardlube treatment with tungsten carbide is excellent for chip evacuation, extending tool life and cutting edge durability. Manufactured with SP 30 Powdered Metal for longer life and consistent performance. 135 degree split point is suitable for drilling aluminum, tough alloys, standard alloys, stainless steel and tool steel. MTERIL SP 30 RIGHT DRK HRDLUE S P E I F I T I O N S Helix: 32º Parabolic Point: 135º Split Point Web: Heavy TOOL DIMETER INH/mm DEIML SHNK DI. FLUTE LENGTH OL PRT number 5/ /4 4-1/ MM /4 4-1/ / /4 4-1/ / /4 4-1/ / /4 4-1/ MM /4 4-1/ MM /4 4-1/ / /4 4-1/ MM /8 4-3/ / /8 4-3/ I / / / / / / /16 4-3/ MM /4 4-3/ / /4 4-3/ TOOL DIMETER INH/mm DEIML SHNK DI. FLUTE LENGTH OL PRT number 8.50 MM /8 4-7/ / /8 4-7/ / / U /8 5-1/ / /8 5-1/ / /4 5-3/ / /8 5-1/ / / / / / /8 5-3/ / /4 5-7/ MM / / / MM / / / FED TOOLING & SYSTEMS DIVISION 13

15 SPOTTING DRILL OLT STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 605 SIZES 1/4-1 inch High performance spot drill designed to prevent work hardening conditions caused by lack of lubrication at the drill point on tough or hard materials. Provides fast accurate spotting and single operation centering and chamfering. Match spot drill and follow-up drill point angles to reduce chance of chipping the follow-up drill during initial penetration. Zero body clearance prohibits drilling beyond point angle. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º-24º Standard Point: 90º, 120º, 135º, 145º Web: Standard TOOL DIMETER INH DEIML SHNK DI. (in) FLUTE LENGTH (in) OL (in) 90 POINT PRT number 120 POINT PRT number 135 POINT prt NUMER 145 POINT prt NUMER 1/ /4 2-1/ *605D / /8 3-1/ *605D / /8 3-3/ *605D / /8 4-3/ *605D / / *605D / *605D-1000 *Expanded Offering STU LENGTH HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 803 SIZES 9/32-1 INH General purpose drill works well in materials ranging from soft to medium hard materials. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. Flute web is constant with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º-24º Standard Point: 118º Notch Web: Standard Diameter INH Flute Length For coolant entry specifications, see page 18. OL 9/ /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / / / / / /2 5-1/ / /2 5-1/ / /2 5-1/ / /2 5-1/ / / / / / /2 6-1/ / /2 6-1/ / /2 6-1/ / /2 6-1/ / Specify finish when ordering where applicable Diameter inch Flute Length OL 21/ / / / / / / / / / / / / / / / / / / / / / FED TOOLING & SYSTEMS DIVISION

16 STU LENGTH PROLI HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 303 SIZES 1/18-19/64 inch Parabolic style drill performs exceptionally well in aluminum and in most other materials. The 32 helix has excellent shearing action. Higher helix also assists chip flow in the vertical position. Parabolic design gives maximum chip room and lift in deep hole drilling. Split point design is self centering and provides accurate hole locations. For tough materials and machining applications Ultra-ronze coating is now available. MTERIL HSS RIGHT ULTR- RONZE TiN S P E I F I T I O N S Helix: 32º Parabolic Point: 118º Split Web: Standard -FED DRILLS TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number 1/ /2 3-1/ / /2 3-1/ / /2 3-1/ / /4 3-3/ / /4 3-3/ / /4 3-3/ TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number 7/ /4 3-3/ / /4 3-3/ / /4 3-3/ / / / For coolant entry specifications, see page 18. STU LENGTH METRI PROLI OLT TiN OTED N SHNK S E R I E S M O O L N T- F E D SERIES: M604 SIZES MM obalt parabolic style drill with versatile N shank works well in most materials and is an outstanding performer in harder materials. Excellent substitute when machines do not have the proper speed and feed for carbide. Parabolic design provides maximum chip room. The stubby length of these drills makes them sturdy. Furnished titanium nitride coated. MTERIL HSO S P E I F I T I O N S Helix: Point: Web: RIGHT DRK 32º Parabolic 135º Notch Standard TiN mm TOOL DIMETER DEIML SHNK DI. (mm) FLUTE LENGTH (mm) OL (mm) PRT number M M M M M M M M M M M M M M M M M M M M M M Specify finish when ordering where applicable -FED TOOLING & SYSTEMS DIVISION 15

17 TPER LENGTH HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN SERIES: 804 SIZES 1/8-1-1/2 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The helix has constant web thickness with rolled heel providing maximum chip clearance. HSO S P E I F I T I O N S Helix: 22º-24º Standard Point: 118º Notch Web: Standard Diameter inch Flute Length OL 1/ /8 4-3/ / / / / / /8 5-1/ / /8 5-1/ / /8 5-1/ / /8 5-1/ / /8 5-3/ / /8 5-3/ / / / / / /8 6-1/ / /8 6-1/ / /8 6-1/ / /8 6-1/ / /4 6-3/ / /4 6-3/ / / / / / /8 7-1/ / /8 7-1/ / /8 7-1/ / /8 7-1/ / / / / / / / / / /8 8-1/ / /8 8-1/ / /8 8-1/ / /8 8-1/ / /4 8-3/ / /4 8-3/ / / / / Diameter inch Flute Length OL 43/ / / / / /16 9-1/ / /16 9-1/ / /8 9-3/ / /8 9-3/ / /2 9-7/ / /2 9-7/ / / / / / /4 10-1/ / /4 10-1/ / / / / / / / / / / / / / /8 10-7/ / /8 10-7/ / / / / / / / /8 11-1/ / /8 11-1/ / /8 11-3/ / / / / / /8 12-1/ / /2 12-1/ / /4 14-1/ / /2 14-1/ / /8 14-3/ / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable 16 -FED TOOLING & SYSTEMS DIVISION

18 Taper Length Slow Spiral High Speed Straight Shank -FED DRILLS S E R I E S O O L N T- F E D SERIES: 805 SIZES 5/16-1-1/2 inch General purpose slow spiral drill works best in horizontal applications on materials ranging from soft to hard. 14º slow spiral produces uninterrupted chip flow and increases edge strength. Notch point provides good chip formation when the proper speeds and feeds are applied. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 14º Slow Point: 118º Notch Web: Standard Diameter inch Flute Length OL 5/ /8 6-1/ / /8 6-1/ / /8 6-1/ / /4 6-3/ / /4 6-3/ / / / / / /8 7-1/ / /8 7-1/ / /8 7-1/ / /8 7-1/ / / / / / / / / / /8 8-1/ / /8 8-1/ / /8 8-1/ / /8 8-1/ / /4 8-3/ / /4 8-3/ / / / / / / / / / /16 9-1/ / /16 9-1/ / /8 9-3/ / /8 9-3/ Diameter inch Flute Length OL 49/ /2 9-7/ / /2 9-7/ / / / / / /4 10-1/ / /4 10-1/ / / / / / / / / / / / / / /8 10-7/ / /8 10-7/ / / / / / / / /8 11-1/ / /8 11-1/ / /8 11-3/ / / / / / /8 12-1/ / /2 12-1/ / /4 14-1/ / /2 14-1/ / /8 14-3/ / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 17

19 TPER LENGTH OLT STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 601 SIZES 3/8-1 inch Heavy duty cobalt drill designed for use in abrasive or hard materials where speed is not the primary consideration. Heavy web thickness makes this drill extremely sturdy in these tough materials. Does not work well in aluminum or soft steels. Split point design is self centering and provides accurate hole locations. MTERIL HSO RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 135º Split Web: Heavy Diameter inch Flute lgth. OL Old new 3/ /4 6-3/ / / / / / /8 7-1/ / /8 7-1/ / /8 7-1/ / /8 7-1/ / / / / / / / / / /8 8-1/ / /8 8-1/ / /8 8-1/ / /8 8-1/ / /4 8-3/ / /4 8-3/ / / / / / / / / For coolant entry specifications, see page below. Specify finish when ordering where applicable Diameter inch Flute Lgth. OL Old new 45/ /16 9-1/ / /16 9-1/ / /8 9-3/ / /8 9-3/ / /2 9-7/ / /2 9-7/ / / / / / /4 10-1/ / /4 10-1/ / / / / / / / / / / / / / /8 10-7/ / /8 10-7/ / / / coolant entry specifications straight shank Sizes under 1/2 have upped End oolant Entry Sizes 1/2 through 3/4 have 1/8 NPT Tapped oolant Entry Sizes 49/64 through 1-1/4 have 1/4 NPT Tapped oolant Entry Sizes 1-9/32 through 1-3/8 have 3/8 NPT Tapped oolant Entry taper shank The George Whalley ompany standard length taper shank coolant-fed twist drills are normally furnished with side and tang end coolant entry. However, if end entry is an absolute requirement, please specify when ordering. 18 -FED TOOLING & SYSTEMS DIVISION

20 LONG LENGTH SMLL DIMETER HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 806 SIZES 1/8-1/2 inch General purpose drill works well in materials ranging from soft to medium hard materials. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º-24º Standard Point: 118º Notch Web: Standard -FED DRILLS Diameter inch Flute Length OL 1/ / / / / / / /8 6-3/ / /8 6-3/ / /4 7-1/ / /4 7-1/ / /8 7-1/ / /8 7-1/ / /2 7-7/ / /2 7-7/ / /8 8-1/ / /8 8-1/ Diameter Flute Length OL 21/ /4 8-5/ / /4 8-5/ / /8 8-7/ / /8 8-7/ / /8 9-1/ / /8 9-1/ / / / / / / / / / /2 10-1/ / /2 10-1/ For coolant entry specifications, see page 18. TPER LENGTH METRI HIGH SPEED STRIGHT SHNK S E R I E S M O O L N T- F E D SERIES: M804 SIZES mm General purpose metric drill for use in soft to medium hard materials. Suitable for both horizontal and vertical applications. Higher helix assists chip flow in the vertical position. Notch point provides good chip formation when the proper speeds and feeds are applied MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 34º Fast Point: 118º Notch Web: Standard Diameter (mm) Flute Length (mm) OL (mm) M M M M M M M M M M M M Diameter (mm) Flute Length (mm) OL (mm) M M M M M M M M M M M M Meets DIN 34 Specifications Specify finish when ordering where applicable -FED TOOLING & SYSTEMS DIVISION 19

21 LONG LENGTH SMLL DIMETER OLT STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 602 SIZES 1/8-1/2 inch Heavy duty cobalt drill designed for use in abrasive or hard materials where speed is not the primary consideration. Heavy web thickness makes this drill extremely sturdy in these tough materials. Does not work well in aluminum or soft steels. Split point design is self centering and provides accurate hole locations. MTERIL HSO RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 135º Split Web: Heavy Diameter inch Flute Lgth. OL Old 1/ / / / / / / /8 6-3/ / /8 6-3/ / /4 7-1/ / /4 7-1/ / /8 7-1/ / /8 7-1/ / /2 7-7/ / /2 7-7/ / /8 8-1/ / /8 8-1/ For coolant entry specifications, see page 18. Diameter EXTR LENGTH 7 FLUTE PROLI HIGH SPEED STRIGHT SHNK Flute Lgth. OL Old 21/ /4 8-5/ / /4 8-5/ / /8 8-7/ / /8 8-7/ / /8 9-1/ / /8 9-1/ / / / / / / / / / /2 10-1/ / /2 10-1/ S E R I E S O O L N T- F E D SERIES: 307 SIZES 1/8-3/4 inch Parabolic style drill performs exceptionally well in aluminum and in most other materials. The 32º helix has excellent shearing action. Higher helix also assists chip flow in the vertical position. Parabolic design gives maximum chip room and lift in deep hole drilling. Split point design is self centering and provides accurate hole locations. For tough machining applications Ultra-ronze coating is available. MTERIL HSS RIGHT ULTR- RONZE TiN S P E I F I T I O N S Helix: 32º Parabolic Point: 118º Split Web: Standard TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number *1/ *9/ *5/ *11/ *3/ *13/ *7/ *15/ / / / / / / / / / / / /4 10-3/ S 27/ *Expanded Offering TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL PRT number 7/ / / / / / / / / / / / / / / / / / / / / Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page FED TOOLING & SYSTEMS DIVISION

22 EXTR LENGTH 9 FLUTE HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 808 SIZES 3/16-1-1/16 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The 22º to 24º helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º Notch Web: Standard -FED DRILLS Diameter inch Flute Length OL 3/ / / / / / / / / / / / / / / / / / / / / / / / / / / / Diameter Flute Length OL 5/ / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 21

23 EXTR LENGTH 9 FLUTE OLT STRIGHT SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN SERIES: 603 SIZES 5/16-1-1/16 inch Heavy duty cobalt drill designed for use in abrasive or hard materials where speed is not the primary consideration. Heavy web thickness makes this drill extremely sturdy in these tough materials. Does not work well in aluminum or soft steels. Split point design is self centering and provides accurate hole locations. HSO S P E I F I T I O N S Helix: 22º -24º Standard Point: 135º Split Web: Heavy Diameter inch Flute Lgth. OL Old No. Diameter inch Flute Lgth. OL Old No. 5/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. Visit our website at for technical information and our latest product offerings. 22 -FED TOOLING & SYSTEMS DIVISION

24 EXTR LENGTH 10 FLUTE HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 710 SIZES 5/16-1-3/8 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The 22º to 24º helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º Notch Web: Standard -FED DRILLS Diameter inch Flute Length ol 5/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Diameter Flute Length OL 49/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Note : Drill bushing or starter hole recommended when drilling under 3/8 diameter Specify finish when ordering where applicable Where coatings are not shown by each product, we offer the following coatings: TiN, TiLN, TiN, HRDLUE, ULTRGOLD and ULTR-RONZE. For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. -FED TOOLING & SYSTEMS DIVISION 23

25 EXTR LENGTH 12 FLUTE HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 712 SIZES 5/16-1-3/8 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The 22º to 24º helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º Notch Web: Standard Diameter inch Flute Length OL 5/ / / / / / / / / / / / / / / / / / / / / / / / / Diameter Flute Length OL 45/ / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable Note : Drill bushing or starter hole recommended when drilling under 3/8 diameter For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. 24 -FED TOOLING & SYSTEMS DIVISION

26 EXTR LENGTH 18 FLUTE HIGH SPEED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 718 SIZES 5/16-1 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The 22º to 24º helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º Notch Web: Standard -FED DRILLS Diameter Flute Length ol * 5/ / * 21/ / * 11/ / * 23/ / / / * 25/ / * 13/ / * 27/ / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Note : Drill bushing or starter hole recommended when drilling under 3/8 diameter EXTR LENGTH 21 FLUTE HIGH SPEED STRIGHT SHNK Diameter Flute Length ol S E R I E S O O L N T- F E D SERIES: 721 SIZES 5/16-47/64 inch General purpose drill works well in materials ranging from soft to medium hard. Suitable for both horizontal and vertical drilling. Notched point provides good chip formation when the proper speeds and feeds are applied. The 22º to 24º helix has constant web thickness with rolled heel providing maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 22º - 24º Standard Point: 118º Notch Web: Standard Diameter Flute Length OL Diameter Flute Length * 5/ * 9/ * 21/ * 37/ * 11/ * 19/ * 23/ * 39/ * 3/ * 5/ * 25/ * 41/ * 13/ * 21/ * 27/ * 43/ * 7/ * 11/ * 29/ * 45/ * 15/ * 23/ * 31/ * 47/ For coolant entry specifications, see page 18. Specify finish when ordering where applicable Note : Drill bushing or starter hole recommended when drilling under 3/8 diameter For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. OL -FED TOOLING & SYSTEMS DIVISION 25

27 STU LENGTH RIDE TIPPED PROLI STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 903 SIZES 5/16-1 inch Parabolic style carbide tipped drill that works well in non-ferrous materials and some steel and stainless steel applications. Helical point gives it a self centering start. arbide is 2 micrograin for top performance. onstant web with rolled heel provides maximum chip clearance. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Parabolic Point: 135º Helical Web: Standard Diameter Flute Length For coolant entry specifications, see page 18. OL 5/ /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / /2 4-1/ / / / / / /2 5-1/ / /2 5-1/ / /2 5-1/ / /2 5-1/ / Diameter Flute Length OL 17/ / / / /2 6-1/ / /2 6-1/ / /2 6-1/ / /2 6-1/ * 41/ * 21/ * 47/ * 3/ * 13/ * 15/ * STU TPER LENGTH EXTR LENGTH METRI RIDE TIP STRIGHT SHNK SERIES: M903 SERIES: M905 SERIES: M908 SIZES MM arbide tipped drill designed for non-ferrous materials such as aluminum and cast iron. an be used in other materials such as steel but in steel applications performance may not be consistent. Double angle point increases the margin life. arbide is 2 micrograin for top performance. onstant web with rolled heel provides maximum chip clearance. For coolant entry specifications, see page 18. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º/90º Double ngle Web: Standard SERIES M905 TPER LENGTH METRI Diameter (mm) Diameter (mm) Flute Length Flute Length OL OL /8 7 M /8 7-1/4 M /4 M /8 8-1/4 M * /8 8-1/4 M * /4 M * /8 9-3/4 M * /8 10-7/8 M SERIES M903 STU LENGTH METRI /8 7-1/4 M /4 6-1/2 M SERIES M908 EXTR LENGTH METRI Diameter (mm) Flute Length (mm) OL (mm) /2 M /2 11-1/2 M /2 14-1/2 M M /2 M /2 11-1/2 M /4 12 M M /2 12-3/4 M M M Specify finish when ordering where applicable 26 -FED TOOLING & SYSTEMS DIVISION

28 TPER LENGTH RIDE TIP STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 905 SIZES 5/16-1 inch arbide tipped drill designed for non-ferrous materials such as aluminum and cast iron. an be used in other materials such as steel but in steel applications performance may not be consistent. Double angle point increases the margin life. arbide is 2 micrograin for top performance. onstant web with rolled heel provides maximum chip clearance. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: Point: Web: 22º -24º Standard 118º/90º Double ngle Standard -FED DRILLS Diameter inch Flute Length OL 5/ /8 6-1/ / /8 6-1/ / /8 6-1/ / /4 6-3/ / /4 6-3/ / / / / / /8 7-1/ / /8 7-1/ / /8 7-1/ / /8 7-1/ / / / / / / / / / /8 8-1/ / /8 8-1/ / /8 8-1/ / /8 8-1/ / /4 8-3/ / /4 8-3/ / / / / Diameter Flute Length 43/ / / / / /16 9-1/ / /16 9-1/ / /8 9-3/ / /8 9-3/ *49/ /2 9-7/ *25/ /2 9-7/ *51/ / *13/ / *53/ /4 10-1/ *27/ /4 10-1/ *55/ / *7/ / * 57/ / * 29/ / * / For coolant entry specifications, see page 18. OL EXTR LENGTH RIDE TIP 9 FLUTE STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 908 SIZES 5/8-1 inch arbide tipped drill designed for non-ferrous materials such as aluminum and cast iron. an be used in other materials such as steel but in steel applications performance may not be consistent. Double angle point increases the margin life. arbide is 2 micrograin for top performance. onstant web with rolled heel provides maximum chip clearance. MTERIL 2 MIROGRIN RIGHT DRK TiN S P E I F I T I O N S Helix: 22º -24º Standard Point: 118º/90º Double ngle Web: Standard Diameter inch Flute Length OL * 5/ * 41/ * 21/ * 47/ * 3/ Diameter Flute Length OL * 25/ * 13/ * 7/ * 61/ * For coolant entry specifications, see page 18. Specify finish when ordering where applicable -FED TOOLING & SYSTEMS DIVISION 27

29 STNDRD LENGTH HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D SERIES: 802 SIZES 3/16-2 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 32º - 34º Spiral Point: 118º Notch Web: Standard Diameter Flute OL M.T. inch Lgth. 3/ /2 5-3/ / / / / / /8 6-1/ / /8 6-5/ / /8 6-7/ / /8 6-7/ / /8 7-1/ / /8 7-1/ / /8 7-3/ / / / /8 8-3/ / / / /8 8-3/ / /4 8-1/ / /4 8-7/ / /4 8-1/ / /4 8-7/ / /8 8-1/ / / / /8 8-1/ / / / /8 8-1/ / /8 9-1/ / /8 8-1/ / /8 9-1/ / /8 8-3/ / /8 9-1/ / /8 8-3/ / /8 9-1/ / / / / / / / / / /8 9-1/ / /4 8-5/ / /8 9-1/ / /8 9-1/ / /8 9-1/ / /8 9-1/ / /8 9-1/ / /8 9-1/ / /8 9-1/ / /8 9-3/ / /8 9-3/ / / / / / /8 10-1/ / /8 10-1/ / /8 10-1/ *47/ /8 9-5/ / /8 10-1/ / / / / / /8 10-3/ / /8 10-3/ / /8 10-3/ / /8 10-3/ / /8 10-3/ For coolant entry specifications, see page 18. Specify finish when ordering where applicable Diameter Flute OL M.T. inch Lgth. 7/ /8 10-3/ / /8 10-3/ / /8 10-3/ / /8 10-3/ / /8 10-3/ / / / / / / / / /2 11-1/ / /8 11-1/ / /8 12-1/ / /8 12-1/ / /8 12-3/ / /4 12-7/ / / / /2 13-1/ / /8 13-1/ / /2 14-1/ / /8 14-1/ / /4 14-3/ / /8 14-1/ / / / /8 14-3/ / /4 14-7/ / / / /8 15-1/ / / / /8 15-3/ / / / /8 17-1/ / /8 17-3/ / /8 17-3/ /8 17-3/ LRGE DIMETER Diameter inch Flute Lgth. OL M.T. * 2-1/ /4 17-3/ * 2-1/ /4 17-3/ * 2-1/ /4 17-3/ * 2-3/ /4 17-3/ * 2-1/ /8 17-3/ * 2-5/ /8 17-3/ * 2-3/ /8 17-3/ * 2-7/ /4 18-3/ * 2-1/ /4 18-3/ * 2-9/ /8 19-1/ * 2-5/ /8 19-1/ * 2-11/ /4 20-3/ * 2-3/ /4 20-3/ * 2-13/ /8 21-1/ * 2-7/ /8 21-1/ * 2-15/ / * / * 3-1/ /8 24-1/ * 3-1/ /8 24-1/ FED TOOLING & SYSTEMS DIVISION

30 EXTR LENGTH 7 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN -FED DRILLS SERIES: 807 SIZES 1/4-3/4 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter inch Flute Lgth. OL M.T. 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Diameter inch Flute Lgth. OL M.T. 29/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / *23/ / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable Note : Drill bushing or starter hole recommended when drilling under 3/8 diameter technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 29

31 EXTR LENGTH 9 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN SERIES: 809 SIZES 25/64-1-1/16 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter Flute Lgth. OL For coolant entry specifications, see page 18. Specify finish when ordering where applicable M.T. 25/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Diameter Flute Lgth OL M.T. 5/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. OMMON MHINING EQUTIONS SFM = RPM X Dia. / 3.82 RPM = 3.82 x SFM / Dia. IPM = IPT x No. Teeth x RPM IPT = IPM / (No. Teeth x RPM) IPR = IPM / RPM SFM: RPM: IPM: ipt: ipm: Surface Feet per Minute Revolutions Per Minute inches per minute inches per tooth inches per revolution Visit our website at for technical information and our latest product offerings. 30 -FED TOOLING & SYSTEMS DIVISION

32 EXTR LENGTH 10 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN -FED DRILLS SERIES: 810 SIZES 25/64-1-1/4 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter inch Flute Lgth OL M.T. Diameter inch Flute Lgth OL M.T. 25/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. technical tips required for speed and feed information: Material being drilled Rockwell (Rc) or rinell (hn) Hardness Diameter and Depth of hole Vertical or Horizontal Orientation oolant Pressure of the Machine Tools oolant Pump Type of Tool Holders being used (i.e., ollet huck) Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 31

33 EXTR LENGTH 12 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN SERIES: 812 SIZES 25/64-2 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter Flute Lgth. OL M.T. Diameter Flute Lgth. OL M.T. 25/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable. For hole concentricity we recommend using Series 605 Spotting Drill, see page FED TOOLING & SYSTEMS DIVISION

34 EXTR LENGTH 14 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN -FED DRILLS SERIES: 814 SIZES 27/64-2 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter inch Flute Lgth. OL M.T. Diameter Flute Lgth. OL M.T. 27/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 33

35 EXTR LENGTH 17 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D MTERIL RIGHT DRK TiN SERIES: 817 SIZES 7/16-2 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter inch Flute Lgth. OL M.T. Diameter Flute Lgth. ol M.T. 7/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / For coolant entry specifications, see page 18. Specify finish when ordering where applicable For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. technical tips We offer drill resharpening and reconditioning for all of our Drills. We also offer a variety of specialized drill points for specific applications. Please contact us for further information. Visit our website at for technical information and our latest product offerings. 34 -FED TOOLING & SYSTEMS DIVISION

36 EXTR LENGTH 19 FLUTE HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D SERIES: 819 SIZES 7/16-2 inch Diameter General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. Flute Lgth. OL M.T. * 7/ / * 7/ / * 29/ / * 29/ / * 15/ / * 15/ / * 31/ / * 1/ / * 35/ / * 37/ / * 19/ / * 39/ / * 43/ / * 45/ / * 23/ / Diameter Flute Lgth. ol M.T. * 47/ / * 3/ / * 49/ / * 25/ / * 13/ / * 7/ / * 29/ / * 31/ / * 1-5/ / * 1-1/ / * 1-15/ / * 1-9/ * 1-5/ * 1-3/ * MTERIL HSS RIGHT DRK TiN S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard -FED DRILLS For hole concentricity we recommend using Series 605 Spotting Drill, see page 14. SUPER LENGTH HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D 2 2 F L U T E SERIES: 822 SIZES 3/4-1-1/8 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. MTERIL HSS S P E I F I T I O N S Helix: Point: Web: RIGHT DRK 32º -34º Spiral 118º Notch Standard TiN Diameter Flute Lgth. ol M.T. * 3/ / * 7/ / * 1-1/ / SUPER LENGTH HIGH SPEED TPER SHNK S E R I E S O O L N T- F E D 2 4 F l u t e MTERIL RIGHT DRK TiN SERIES: 724 SIZES 11/ /16 inch General purpose drill works well in most all materials. Suitable for both horizontal and vertical drilling. Taper shank allows the tool to quickly adapt to drill presses or special drilling machines. Notched point provides good chip formation when the proper speeds and feeds are applied. onstant web thickness with rolled heel provides maximum chip clearance. HSS S P E I F I T I O N S Helix: 32º -34º Spiral Point: 118º Notch Web: Standard Diameter Flute Lgth. ol M.T. * 11/ / Diameter Flute Lgth. * 3/ / * 1-15/ * 7/ / For coolant entry specifications, see page 18. Specify finish when ordering where applicable. ol M.T. * 1-1/ / FED TOOLING & SYSTEMS DIVISION 35

37 High Performance end mill three flute/solid carbide/ultra gold coating straight shank Series 921 orner Radius Rougher oolant-fed Series 922 Finisher oolant-fed 35 helix Suitable for most materials Designed for profiling, slotting and end cutting 35 helix Suitable for most materials Designed for slotting, pocketing and finishing PRT number TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL ORNER RDIUS PRT number TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL / /4 2-1/ / / / / / / /4 2-1/ / / / / / /8 4 HIGH PERFORMNE END MILL FOUR INDIVIDUL FLUTES SOLID RIDE PROPRIETRY SIX OT FINISH Hurricane Series 923 orner Radius oolant-fed Hurricane Series 924 square corner oolant-fed 35 to 38 helix Synchronized cutting action eliminates vibration Recommended for stainless steels, high temperature alloys, cast iron, low carbon steels as well as tool & die steels. 35 to 38 helix Synchronized cutting action eliminates vibration Recommended for stainless steels, high temperature alloys, cast iron, low carbon steels as well as tool & die steels. PRT NUMER TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL ORNER RDIUS PRT NUMER TOOL DIMETER INH DEIML SHNK DI. FLUTE LENGTH OL / /4 2-1/ / / / / / / / / /4 2-1/ / / / / / / /2 4 For coolant thru milling chuck holders see our holder section, page 37. Visit our website at for technical information and our latest product offerings. 36 -FED TOOLING & SYSTEMS DIVISION

38 Precision Milling hucks -FED END MILLS Series PM oolant-fed Radial and axial groove gripping ensure accuracy and have 5-6 times more grip torque than ER and/or TG systems omplete with coolant sealing depth adjustment screw vailable in T, T and HSK style flanges Metric and inch size straight reducing collets available Excellent choice for tough roughing as well as fine finishing Symmetrically balanced for speeds up to 10,000 RPM TIR at 4x Diameter Meets T3 Taper Specification oolant-fed Milling hucks The George Whalley ompany precision milling chucks provide maximum performance for solid carbide, carbide tipped and indexable tools. ll chucks are sealed with an adjustment screw at the back end of the toolholder eliminating the need for sealed collets. The combination of radial and axial grooves provides the best grip in the marketplace, TIR accuracy. These chucks are great for roughing or fine finishing applications and are available in T V holders, T holders and HSK holders. SHNK DEIML INH MM DEIML DEIML PRT NUMER T / PM * T / PM T / PM T / PM T / PM T / PM T / PM HSK / H63-PM HSK / H63-PM * FT 40-PM #904 short projection milling chuck does not meet NSI specifications reducing collets reducing collets 3/4 mill chucks size 1-1/4 mill chucks size PM /8 PM /8 PM /16 PM /16 PM /4 PM /4 PM /16 PM /16 PM /8 PM /8 PM /16 PM /16 PM /2 PM /2 PM /8 PM /8 PM MM 6.00MM PM /4 PM MM 8.00MM PM /16 PM MM 10.00MM PM /8 PM MM 12.00MM PM /16 PM MM 14.00MM PM PM MM 16.00MM PM MM 6.00MM PM MM PM MM PM MM PM MM PM MM 8.00MM 10.00MM 12.00MM 14.00MM 16.00MM STOP SREWS: ll chucks are supplied with PM-S - standard length stop screw complete with an extension kit for use with our reducing collets listed above Order part number PM-S-XL if a longer length stop screw is required oolant through the spindle machining centers that use HSK holders require part number PM-HSK-oolant tube. -FED TOOLING & SYSTEMS DIVISION 37

39 HUKING REMERS M42 OLT STEEL STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 607 SIZES 5/16-1 INH One oolant Hole Per Flute Staggered oolant Holes for Maximum Strength For Thru or lind Holes M42 obalt High Speed Steel Straight Flute R.H. ut T O L E R N E S 5/16-1/2 dia / /32-5/8 dia / /32-1 dia / Dia. INH No. of Flutes Flute OL Shank Dia. * 5/ / * 11/ / * 3/ / * 13/ / * 7/ / * 15/ / * 1/ * 17/ * 9/ * 19/ * 5/ / * 21/ / Dia. No. of Flutes Flute OL Shank Dia. * 11/ / * 23/ / * 3/ /2 9-1/ * 25/ /2 9-1/ * 13/ /2 9-1/ * 27/ /2 9-1/ * 7/ / * 29/ / * 15/ / * 31/ / * /4 10-1/ HUKING REMERS SPEIL DEIML SIZE M42 OLT STEEL STRIGHT SHNK S E R I E S S O O L N T- F E D SERIES: S607 SIZES INH M42 obalt High Speed Steel Staggered oolant Holes for Maximum Strength One oolant Hole Per Flute Straight Flute For Thru or lind Holes R.H. ut T O L E R N E S dia dia dia / / / Range No. of Flutes Flute OL Shank Dia. * / S607-*-01 * / S607-*-02 * / S607-*-03 * / S607-*-04 * / S607-*-05 * / S607-*-06 * S607-*-07 * S607-*-08 * S607-*-09 * S607-*-10 * / S607-*-11 * / S607-*-12 Range No. of Flutes Flute OL Shank Dia. * / S607-*-13 * / S607-*-14 * /2 9-1/ S607-*-15 * /2 9-1/ S607-*-16 * /2 9-1/ S607-*-17 * /2 9-1/ S607-*-18 * / S607-*-19 * / S607-*-20 * / S607-*-21 * / S607-*-22 * /4 10-1/ S607-*-23 Note : When ordering Series S607 reamers, specify the exact decimal size required in the place where the asterisk is shown. For example, to order a diameter reamer use S dditional Specifications for SERIES 607 & S607 - End Entry Feeds: to , upped End oolant Entry to , 1/8 NPT Tapped oolant Entry to , 1/4 NPT Tapped oolant Entry 38 -FED TOOLING & SYSTEMS DIVISION

40 HUKING REMERS -2 RIDE TIPPED STRIGHT SHNK S E R I E S O O L N T- F E D SERIES: 606 SIZES 9/16-1-1/16 INH Dia. One oolant Hole Per Flute Staggered oolant Holes for Maximum Strength No. of Flutes Flute OL Shank Dia. 9/ / / / / /4 9 9/ / /4 9 9/ / /4 9 9/ / /4 9 9/ / /2 9-1/2 5/ / /2 9-1/2 5/ Straight Flute R.H. ut Dia. No. of Flutes 9/16-5/8 dia / Flute T O L E R N E S OL Shank Dia. 11/16-1 dia / / /2 9-1/2 5/ / /2 9-1/2 5/ / /8 10 3/ / /8 10 3/ / /8 10 3/ / /8 10 3/ /4 10-1/2 7/ / /4 10-1/2 7/ FED REMERS ND T-SLOT UTTERS HUKING REMERS SPEIL DEIML SIZE -2 RIDE TIPPED STRIGHT SHNK S E R I E S S O O L N T- F E D SERIES:S606 SIZES INH One oolant Hole Per Flute Staggered oolant Holes for Maximum Strength Straight Flute R.H. ut T O L E R N E S dia dia / / Range No. of Flutes Flute OL Shank Dia /16 S606-* /16 S606-* /4 9 9/16 S606-* /4 9 9/16 S606-* /4 9 9/16 S606-* /4 9 9/16 S606-* /2 9-1/2 5/8 S606-* /2 9-1/2 5/8 S606-*-08 Range No. of Flutes Flute OL Shank Dia /2 9-1/2 5/8 S606-* /2 9-1/2 5/8 S606-* /8 10 3/ * /8 10 3/4 S606-* /8 10 3/4 S606-* /8 10 3/4 S606-* /4 10-1/2 7/8 S606-* /4 10-1/2 7/8 S606-*-16 Note : When ordering Series S606 reamers, specify the exact decimal size required in the place where the asterisk is shown. For example, to order a diameter reamer use S dditional Specifications for SERIES 606 & S606 - End Entry Feeds: to , upped End oolant Entry to , 1/8 NPT Tapped oolant Entry to , 1/4 NPT Tapped oolant Entry -FED TOOLING & SYSTEMS DIVISION 39

41 HET EXHNGER REMERS M42 OLT STEEL TPER SHNK S E R I E S O O L N T- F E D SERIES: 608 SIZES 9/16-1-1/16 INH Staggered coolant holes for maximum strength Dual oolant Entry : Removable tang end plug or side entry morse taper Left hand spiral flutes for ease of chip ejection & excellent finish Designed for deep hole applications M42 obalt High Speed 15º Left-Hand Spiral R.H.ut Two coolant holes per flute T O L E R N E S 9/16-5/8 dia / /32-1 dia / /16 dia / Dia. No. of Flutes Flute OL Shank number 9/ MT / MT / MT / MT / MT / MT / MT / MT Dia. No. of Flutes Flute OL Shank 13/ MT / MT / MT / MT / MT / MT MT / MT HET EXHNGER REMERS SPEIL DEIML SIZE M42 OLT STEEL TPER SHNK S E R I E S S O O L N T- F E D SERIES: S608 SIZES INH Dual oolant Entry : Removable tang end plug or side entry morse taper Left hand spiral flutes for ease of chip ejection & excellent finish Designed for deep hole applications Staggered coolant holes for maximum strength M42 obalt High Speed 15º Left-Hand Spiral R.H.ut Two coolant holes per flute T O L E R N E S dia dia dia / / / Range No. of Flutes Flute OL Shank MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-*-08 Ran ge No. of Flutes Flute OL Shank MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-* MT S608-*-16 Note : When ordering Series S608 reamers, specify the exact decimal size required in the place where the asterisk is shown. For example, to order a diameter reamer use S FED TOOLING & SYSTEMS DIVISION

42 T-SLOT UTTERS SUPER OLT STEEL S E R I E S ecause of the greater speed and feed capabilities, production rates when cutting T-slots are improved from 2 to 5 times. The coolant pressure forces chips ahead of the cutter. Since the cutter need not be backed out to remove impact chips, a T-slot can be cut in one pass. Patent No. 3,597,817 SERIES: 810 SIZES 3/8-1-1/2 INH With coolant brought right to the cutting edge, the tool is kept cool at all times, extending its life. This also lubricates the cutting edge to eliminate galling, to minimize recutting chips and to facilitate chip removal. The final result is a T-slot with a better finish and closer tolerances, produced more quickly with less wear on the tool. -FED REMERS ND T-SLOT UTTERS Old olt Size Diameter of utter Thickness of utter Diameter of Neck Overall Length Shank Dia. Undercut Length No. Flutes * OT-3 3/8 25/32 21/64 13/32 3-1/4 3/4 55/64 6 * OT-4 1/2 31/32 25/64 17/32 3-7/16 3/4 63/64 6 * OT-5 5/8 1-1/4 31/64 21/ / /64 6 * OT-6 3/4 1-15/32 5/8 25/32 4-7/ /2 8 * OT /32 53/64 1-1/ /16 1-1/4 1-43/64 8 * OT-8 1-1/4 2-7/32 1-3/32 1-7/32 5-3/8 1-1/4 1-31/32 8 * OT-9 1-1/2 2-21/ / / /32 1-1/4 2-1/8 10 SPEIL -FED UTTING TOOLS Our experienced tooling engineers will provide quotes on special tooling per your specifications. Some of the more popular materials and special tools are listed below. Fax your special tooling requests to us at (216) or them to: sales@coolantfedtooling.com. MTERILS High Speed obalt Solid arbide arbide Tipped SPEIL TOOLS Porting Tools ombination Tools Step Drills Fluted Milling Tools Forming Tools Dovetail utters onventional & Special Shanks -FED TOOLING & SYSTEMS DIVISION 41

43 -FED TPS FOR THRU HOLE MEDIUM HOOK SPIRL POINT PLUG M e d i u m H o o k f o r t h e f o l l o w i n g m a t e r i a l g r o u p s : Medium & Low arbon Steel to 23 Rc, Ductile Iron, rass, ronze, & Thermo Plastic Note: Standard Thru Hole pplication Taps are designed to flush chips from the work hole per angled coolant holes along the tap flutes. This flushing / cooling action removes chips from the lead thread of the tap keeping chips from hindering the cutting action of the tap. T h r u H o l e - S p i r a l P o i n t Size Thread Limit No. of Flutes No. Plug hamfer 1/4-20 N H M 1/4-28 NF H M 5/16-18 N H M 5/16-24 NF H M 3/8-16 N H M 3/8-24 NF H M 7/16-14 N H M 7/16-20 NF H M 1/2-13 N H M 1/2-20 NF H M Note : Other surface treatments available upon request. Size Thread Limit No. of Flutes No. Plug hamfer 9/16-12 N H M 9/16-18 NF H M 5/8-11 N H M 5/8-18 NF H M 3/4-10 N H M 3/4-16 NF H M 7/8-9 N H M 7/8-14 NF H M 1-8 N H M 1-12 NF H M Premium High Speed Steel - right Finish See Tapping Systems beginning on page 148 for Tap Holders & dapters -FED TPS FOR THRU HOLE HIGH HOOK SPIRL POINT PLUG H i g h H o o k f o r t h e f o l l o w i n g m a t e r i a l g r o u p s : Stainless, Titanium, Monel, luminum lloys, opper, Manganese ronze, Magnesium, & Zinc Note: Standard Thru Hole pplication Taps are designed to flush chips from the work hole per angled coolant holes along the tap flutes. This flushing / cooling action removes chips from the lead thread of the tap keeping chips from hindering the cutting action of the tap. T h r u H o l e - S p i r a l P o i n t Size Thread Limit No. of Flutes No. Plug hamfer 1/4-20 N H H 1/4-28 NF H H 5/16-18 N H H 5/16-24 NF H H 3/8-16 N H H 3/8-24 NF H H 7/16-14 N H H 7/16-20 NF H H 1/2-13 N H H 1/2-20 NF H H Note : Other surface treatments available upon request. Size Thread Limit No. of Flutes No. Plug hamfer 9/16-12 N H H 9/16-18 NF H H 5/8-11 N H H 5/8-18 NF H H 3/4-10 N H H 3/4-16 NF H H 7/8-9 N H H 7/8-14 NF H H 1-8 N H H 1-12 NF H H Premium High Speed Steel - right Finish See Tapping Systems beginning on page 148 for Tap Holders & dapters 42 -FED TOOLING & SYSTEMS DIVISION

44 -FED TPS FOR LIND HOLE MEDIUM HOOK 4 FLUTE OTTOM M e d i u m H o o k f o r t h e f o l l o w i n g m a t e r i a l g r o u p s : Medium & Low arbon Steel to 23 Rc, Ductile Iron, rass, ronze, & Thermo Plastic Note: Standard lind Hole pplication Taps are designed to evacuate chips along the flutes from the blind hole. These taps have a thru hole in the center, where the coolant forces the chips out through the flutes of the tap in order to keep chips from hindering the cutting action of the tap. l i n d H o l e - 4 F l u t e Note : Other surface treatments available upon request. Size Thread Limit No. Plug hamfer No. ottom hamfer 1/4-20 N H M M 1/4-28 NF H M M 5/16-18 N H M M 5/16-24 NF H M M 3/8-16 N H M M 3/8-24 NF H M M 7/16-14 N H M M 7/16-20 NF H M M 1/2-13 N H M M 1/2-20 NF H M M Size Thread Limit No. Plug hamfer No. ottom hamfer 9/16-12 N H M M 9/16-18 NF H M M 5/8-11 N H M M 5/8-18 NF H M M 3/4-10 N H M M 3/4-16 NF H M M 7/8-9 N H M M 7/8-14 NF H M M 1-8 N H M M 1-12 NF H M M -FED TPS Premium High Speed Steel - right Finish See Tapping Systems beginning on page 148 for Tap Holders & dapters -FED TPS FOR LIND HOLES HIGH HOOK 4 FLUTE OTTOM H i g h H o o k f o r t h e f o l l o w i n g m a t e r i a l g r o u p s : Stainless, Titanium, Monel, luminum lloys, opper, Manganese ronze, Magnesium, & Zinc Note: Standard lind Hole pplication Taps are designed to evacuate chips along the flutes from the blind hole. These taps have a thru hole in the center, where the coolant forces the chips out through the flutes of the tap in order to keep chips from hindering the cutting action of the tap. l i n d H o l e - 4 F l u t e Size Thread Limit No. Plug hamfer No. ottom hamfer 1/4-20 N H H H 1/4-28 NF H H H 5/16-18 N H H H 5/16-24 NF H H H 3/8-16 N H H H 3/8-24 NF H H H 7/16-14 N H H H 7/16-20 NF H H H 1/2-13 N H H H 1/2-20 NF H H H Note : Other surface treatments available upon request. Size Thread Limit No. Plug hamfer No. ottom hamfer 9/16-12 N H H H 9/16-18 NF H H H 5/8-11 N H H H 5/8-18 NF H H H 3/4-10 N H H H 3/4-16 NF H H H 7/8-9 N H H H 7/8-14 NF H H H 1-8 N H H H 1-12 NF H H H Premium High Speed Steel - right Finish See Tapping Systems beginning on page 148 for Tap Holders & dapters -FED TOOLING & SYSTEMS DIVISION 43

45 STNDRD PLUG & OTTOM TP DIMENSIONS Size Metric Size Overall Length Thread Length Square Length Shank Dia. Oil Hole 1/4 M6 2-1/2 5/8 5/ /16 M8 2-23/32 11/16 3/ /8 M /16 3/4 7/ /16-3-5/32 7/8 13/ /2 M12 3-3/8 15/16 7/ / /32 1 1/ /8-3-13/16 1-3/32 9/ /4-4-1/4 1-7/32 11/ /8-4-11/ /32 3/ /8 1-1/2 13/ The George Whalley o. can provide a full range of special coolant-fed taps to meet your tapping requirements. Our capabilities include: Please specify: Special Premium Steel Special Diameter & Pitches Metrics Right & Left Hand Straight Flute Pipe Taps Extension Taps Pulley Taps lue Print Specials Full Range of Surface Treatments 1. N O M I N L D I M ET E R ( i n c h o r m e t r i c ) 2. N U M E R O F T H R E D S P E R I N H ( o r m e t r i c p i t c h ) 3. L SS OF FIT OR PITH DIMETER TOLERNE 4. D I R E T I O N O F U T ( r i g h t o r l e f t h a n d ) 5. T YPE OF TP ( straight flute) 6. ST YLE ( taper, plug or bottoming) 7. OOL NT PSSGE ( thru center of tap) 8. M T E R I L T O E T P P E D Visit our website at for technical information and our latest product offerings. Please Note: For many special application coolant-fed taps we can best serve you when provided with a sample part, blue print and a sample of the tap you are currently using. 44 -FED TOOLING & SYSTEMS DIVISION

46 TP DRILL SIZE HRT - STOK SIZE Drills TP TP DRILL DEIML EQUIVLENT OF TP DRILL THEORETIL % OF THRED TP TP DRILL DEIML EQUIVLENT OF TP DRILL THEORETIL % OF THRED 1/ /16-20 W / X / / / / / / / / / / / / / / /16-18 F / / G / / /8-18 9/ H / /16-24 H / / I / J / / /8-16 5/ /8-9 49/ O / P / / / / / Q / R / /16-14 T / / / U / / / V / FED TPS TP DRILL SIZE FORMUlas DRILLED HOLE SIZE = MJOR DIMETER - ( X MOUNT OF % OF FULL THRED) OF THRED (THREDS PER INH) % of FULL THRED = THREDS X (MJOR DI OF THRED - TP DRILL DIMETER) PER INH SUGGESTED PROESS FOR TPPING DIFFIULT TO MHINE materials When tapping difficult to machine materials (such as Inconel, 17-4 ph Stainless, and Hastelloy), the following processing has been used to insure consistency of the final threads and longer tap life: 1. Drill the hole using a slightly undersized tap drill. 2. ore the hole to the largest allowable diameter to achieve specified percentage of thread, using a 2 flute end mill 3. Tap the hole. While this adds an extra step to the process, this has been used successfully and may be a viable option e sure to check our website at for more technical information Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 45

47 THE GEORGE WHLLEY OMPNY Everything oolant-fed OTED THROW-WY SPDE DRILL INSERTS ND HOLDERS N D H O L D E R S Ultra high performance coatings improved productivity broader range of applications coolant thru holders Discover our new line of oated Throw-way Spade Drill Inserts and Holders. Our inserts are manufactured with ultra high performance coatings which allow for higher speeds & feeds, longer tool life, reduced machining time and improved productivity. Our combination of materials and multi-layered coatings provide for a broader range of applications subsequently reducing your inventory. ll of our inserts and holders are competitively priced. We have a large inventory of products in stock now and available for immediate delivery. 46 -FED TOOLING & SYSTEMS DIVISION

48 Series & Sizes SPDE DRILL INSERT VILILITY SERIES DIMETER SIZES HIGH SPEED STEEL Inch METRI DecIML TiN TilN TiN SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Y 3/8-27/ Ultra- TiN 9.5MM - 11MM Z 7/16-1/ MM MM 0 33/64-11/ MM MM 1 45/64-15/ MM - 24MM 2 31/32-1-3/ MM - 35MM /32-1-7/ MM - 47MM /32-2-9/ MM - 65MM 5 2-1/ MM - 76MM 6 3-1/32-3-1/ MM - 88MM / MM - 100MM 8 4-1/64-4-1/ MM - 114MM Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS SPDE DRILL HOLDER VILILITY INSERT SERIES D E F G SIZE RNGE OVERLL LENGTH SHORT LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUTE MX DEPTH FLUTE LENGTH SHNK DI. SHNK LENGTH Y TO / /4-4-3/4 2-1/32-6 3/4-1-1/2 2-3/8-4 1/8-1/4 STNDRD LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUTE Y TO / /16 2-3/8-2-1/2 3-5/32-3-5/16 3/4 2-3/8 1/8 INTERMEDITE LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUTE 1 TO /8-11-3/4 4-5/8-6-1/2 5-7/8-7-3/ / /8-1/4 PIPE TP oating odes & PPLITIONS TiN ST Titanium Nitride olor - Yellow / Gold Effective brasion Wear and Good Lubricity. TilN S Titanium luminum Nitride olor - Violet Gray High Temperature and Outstanding Wear Resistance. TiN S Titanium arbo Nitride olor - lue Gray Outstanding Wear Resistance. Ultra-TiN SU Ultra-TiN olor - Deep Gold High Lubricity, High Temperature and Outstanding Wear Resistance. Life-oat SL Life-oat olor - Violet Gray Phenomenal Lubricity, High Temperature and Outstanding Wear Resistance. -FED TOOLING & SYSTEMS DIVISION 47

49 SPDE DRILL INSERTS SERIES Y SERIES SUMMRY Y DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 3/8-27/ MM - 11MM 3/32 DIMETER 132 SERIES Y DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat 9.5MM SU001 SL001 Ultra- TiN Life- oat Ultra- TiN Life- oat 3/ SU002 SL002 SU043 SL043 SU462 SL MM SU003 SL003 25/ SU004 SL004 SU045 SL045 SU464 SL464 10MM SU005 SL MM SU006 SL006 13/ SU007 SL007 SU048 SL048 SU467 SL MM SU008 SL008 27/ SU009 SL009 SU050 SL050 SU469 SL469 Special diameters and alternative coatings available upon request SPDE DRILL INSERTS SERIES z 10.8MM SU010 SL010 11MM SU011 SL011 SERIES SUMMRY Z HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE DIMETER SIZES M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 7/16-1/ MM MM 3/32 DIMETER 132 SERIES Z DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat 7/ SU012 SL012 SU053 SL053 SU472 SL MM SU013 SL013 29/ SU014 SL014 SU055 SL055 SU474 SL474 15/ SU015 SL015 SU056 SL056 SU475 SL475 12MM SU016 SL016 31/ SU017 SL017 SU058 SL058 SU477 SL MM SU018 SL018 1/ SU019 SL019 SU060 SL060 SU479 SL479 Special diameters and alternative coatings available upon request 48 -FED TOOLING & SYSTEMS DIVISION

50 SPDE DRILL INSERTS SERIES 0 SERIES SUMMRY 0 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 33/64-11/ MM MM 1/8 DIMETER 132 SERIES 0 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat 13MM SU020 SL020 33/ SU021 SL021 SU062 SL062 SU481 SL481 17/ SU022 SL022 SU063 SL063 SU482 SL MM SU023 SL023 35/ SU024 SL024 SU065 SL065 SU484 SL484 14MM SU025 SL025 9/ SU026 SL026 SU067 SL067 SU486 SL MM SU027 SL027 37/ SU028 SL028 SU069 SL069 SU488 SL488 15MM SU029 SL029 19/ SU030 SL030 SU071 SL071 SU490 SL490 39/ SU031 SL031 SU072 SL072 SU491 SL MM SU032 SL032 5/ SU033 SL033 SU074 SL074 SU493 SL493 16MM SU034 SL034 41/ SU035 SL035 SU076 SL076 SU495 SL MM SU036 SL036 21/ SU037 SL037 SU078 SL078 SU497 SL497 17MM SU038 SL038 43/ SU039 SL039 SU080 SL080 SU499 SL499 11/ SU040 SL040 SU081 SL081 SU500 SL MM SU041 SL041 Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS Special diameters and alternative coatings available upon request -FED TOOLING & SYSTEMS DIVISION 49

51 SPDE DRILL INSERTS SERIES 1 SERIES SUMMRY 1 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 45/64-15/ MM - 24MM 5/32 DIMETER 132 SERIES 1 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat 45/ SU136 SL136 SU189 SL189 SU502 SL502 18MM SU137 SL137 23/ SU138 SL138 SU191 SL191 SU504 SL MM SU139 SL139 47/ SU140 SL140 SU193 SL193 SU506 SL506 19MM SU141 SL141 3/ ST089 S089 S089 SU142 SL142 SU195 SL195 SU508 SL508 49/ ST090 S090 S090 SU143 SL143 SU509 SL M SU144 SL144 25/ ST092 S092 S092 SU145 SL145 SU511 SL511 20MM SU146 SL146 51/ ST094 S094 S094 SU147 SL147 SU513 SL MM SU148 SL148 13/ ST096 S096 S096 SU149 SL149 SU515 SL515 21MM SU150 SL150 27/ ST098 S098 S098 SU151 SL151 SU517 SL517 55/ ST099 S099 S099 SU152 SL152 SU518 SL518 22MM SU153 SL153 7/ ST101 S101 S101 SU154 SL154 SU520 SL520 57/ ST102 S102 S102 SU155 SL155 SU521 SL521 23MM SU156 SL156 29/ ST104 S104 S104 SU157 SL157 SU523 SL523 59/ ST105 S105 S105 SU158 SL158 SU524 SL524 15/ ST106 S106 S106 SU159 SL159 SU525 SL525 24MM SU160 SL160 Special diameters and alternative coatings available upon request 50 -FED TOOLING & SYSTEMS DIVISION

52 SPDE DRILL INSERTS SERIES 2 SERIES SUMMRY 2 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra- TiN Life-oat Ultra- TiN Life- oat Ultra- TiN Life- oat 31/32-1-3/ MM - 35MM 3/16 DIMETER 132 SERIES 2 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 31/ ST108 S108 S108 SU161 SL161 SU527 SL527 63/ SU162 SL162 SU528 SL ST110 S110 S110 SU163 SL163 SU529 SL / ST111 S111 S111 SU164 SL164 SU530 SL530 Ultra- TiN Life- oat 26MM SU165 SL / ST113 S113 S113 SU166 SL166 SU532 SL / ST114 S114 S114 SU167 SL167 SU533 SL / ST115 S115 S115 SU168 SL168 SU534 SL534 27MM SU169 SL / ST117 S117 S117 SU170 SL170 SU536 SL536 28MM SU171 SL / ST119 S119 S119 SU172 SL172 SU538 SL / ST120 S120 S120 SU173 SL173 SU539 SL539 29MM SU174 SL / ST122 S122 S122 SU175 SL175 SU541 SL541 30MM SU176 SL / ST124 S124 S124 SU177 SL177 SU543 SL / ST125 S125 S125 SU178 SL178 SU544 SL544 31MM SU179 SL / ST127 S127 S127 SU180 SL180 SU546 SL546 32MM SU181 SL / ST129 S129 S129 SU182 SL182 SU548 SL548 33MM SU183 SL / ST131 S131 S131 SU184 SL184 SU550 SL550 34MM SU185 SL / ST133 S133 S133 SU186 SL186 SU552 SL / ST134 S134 S134 SU187 SL187 SU553 SL553 35MM SU188 SL188 Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS Special diameters and alternative coatings available upon request -FED TOOLING & SYSTEMS DIVISION 51

53 SPDE DRILL INSERTS SERIES 3 SERIES SUMMRY 3 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 1-13/32-1-7/ MM - 47MM 1/4 DIMETER 132 SERIES 3 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat 1-13/ ST242 S242 S242 SU310 SL310 36MM SU311 SL / ST244 S244 S244 SU312 SL312 37MM SU313 SL / ST246 S246 S246 SU314 SL314 38MM SU315 SL / ST248 S248 S248 SU316 SL / ST249 S249 S249 SU317 SL317 39MM SU318 SL / ST251 S251 S251 SU319 SL319 40MM / ST253 S253 S253 SU321 SL321 41MM / ST255 S255 S255 SU323 SL323 42MM / ST257 S257 S257 SU325 SL / ST258 S258 S258 SU326 SL326 43MM / ST260 S260 S260 SU328 SL328 44MM / ST262 S262 S262 SU330 SL330 45MM / ST264 S264 S264 SU332 SL332 46MM / ST266 S266 S266 SU334 SL / ST267 S267 S267 SU335 SL335 47MM / ST269 S269 S269 SU337 SL337 Ultra- TiN Life- oat Ultra- TiN Life- oat Special diameters and alternative coatings available upon request 52 -FED TOOLING & SYSTEMS DIVISION

54 SPDE DRILL INSERTS SERIES 4 SERIES SUMMRY 4 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 1-29/32-2-9/ MM - 65MM 5/16 DIMETER 132 SERIES 4 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat 48MM / ST271 S271 S271 SU339 SL339 49MM / ST273 S273 S273 SU341 SL341 50MM / ST275 S275 S275 SU343 SL ST276 S276 S276 SU344 SL344 51MM / ST278 S278 S278 SU346 SL / ST279 S279 S279 SU347 SL / ST280 S280 S280 SU348 SL348 53MM / ST282 S282 S282 SU350 SL / ST283 S283 S283 SU351 SL351 54MM / ST285 S285 S285 SU353 SL353 55MM / ST287 S287 S287 SU355 SL355 56MM / ST289 S289 S289 SU357 SL357 57MM / ST291 S291 S291 SU359 SL / ST292 S292 S292 SU360 SL360 58MM / ST294 S294 S294 SU362 SL362 59MM / ST296 S296 S296 SU364 SL364 60MM / ST298 S298 S298 SU366 SL366 61MM / ST300 S300 S300 SU368 SL / ST301 S301 S301 SU369 SL369 62MM / ST303 S303 S303 SU371 SL371 63MM / ST305 S305 S305 SU373 SL373 64MM / ST307 S307 S307 SU375 SL375 65MM / ST309 S309 S309 SU377 SL377 Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS Special diameters and alternative coatings available upon request -FED TOOLING & SYSTEMS DIVISION 53

55 SPDE DRILL INSERTS SERIES 5 SERIES SUMMRY 5 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 2-1/ MM - 76MM 7/16 DIMETER 132 SERIES DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat 2-1/ ST378 S378 S378 64MM / ST380 S380 S / ST381 S381 S / ST382 S382 S382 66MM / ST384 S384 S / ST385 S385 S385 68MM / ST387 S387 S / ST388 S388 S / ST389 S389 S389 70MM / ST391 S391 S / ST392 S392 S392 72MM / ST394 S394 S / ST395 S395 S / ST396 S396 S396 74MM / ST398 S398 S / ST399 S399 S399 76MM ST401 S401 S401 Special diameters and alternative coatings available upon request 54 -FED TOOLING & SYSTEMS DIVISION

56 SPDE DRILL INSERTS SERIES 6 SERIES SUMMRY 6 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 3-1/32-3-1/ MM - 88MM 7/16 DIMETER 132 SERIES 6 DIMETER SIZES INH METRI DEIML TiN TilN TiN 3-1/ ST402 S402 S / ST403 S403 S403 78MM / ST405 S405 S / ST406 S406 S406 80MM / ST408 S408 S / ST409 S409 S / ST410 S410 S410 82MM / ST412 S412 S / ST413 S413 S413 84MM / ST415 S415 S / ST416 S416 S / ST417 S417 S417 86MM / ST419 S419 S / ST420 S420 S420 88MM / ST422 S422 S / ST423 S423 S423 HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS Special diameters and alternative coatings available upon request -FED TOOLING & SYSTEMS DIVISION 55

57 SPDE DRILL INSERTS SERIES 7 SERIES SUMMRY 7 HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE DIMETER SIZES M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 3-17/ MM - 100MM 7/16 DIMETER 132 SERIES 7 DIMETER SIZES INH METRI DEIML TiN TilN TiN HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE Spade Drill lades Series MS, 3-17/ ST424 S424 S424 90MM / ST426 S426 S / ST427 S427 S427 92MM / ST429 S429 S / ST430 S430 S / ST431 S431 S431 94MM / ST433 S433 S / ST434 S434 S434 96MM / ST436 S436 S / ST437 S437 S / ST438 S438 S438 98MM / ST440 S440 S / ST441 S441 S MM / ST443 S443 S / ST444 S444 S ST445 S445 S445 M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat Special diameters and alternative coatings available upon request 56 -FED TOOLING & SYSTEMS DIVISION

58 SPDE DRILL INSERTS SERIES 8 SERIES SUMMRY 8 DIMETER SIZES HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 INH METRI DEIML TiN TilN TiN Ultra-TiN Life-oat Ultra-TiN Life-oat Ultra-TiN Life-oat 4-1/64-4-1/ MM - 114MM 7/16 DIMETER 132 SERIES 8 DIMETER SIZES INH METRI DEIML TiN TilN TiN 4-1/ ST446 S446 S / ST447 S447 S / ST448 S448 S / ST449 S449 S MM / ST451 S451 S / ST452 S452 S MM / ST454 S454 S MM / ST456 S456 S MM / ST458 S458 S MM / ST460 S460 S460 HIGH SPEED STEEL SUPER OLT PREMIUM OLT RIDE M04 T15 M48 K20 Ultra- TiN Life- oat Ultra- TiN Life- oat Ultra- TiN Life- oat SPDE LDES & HOLDERS Special diameters and alternative coatings available upon request -FED TOOLING & SYSTEMS DIVISION 57

59 SHORT LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUTE INSERT SERIES PRT NUMER SIZE RNGE OVERLL LENGTH MX. DEPTH D PROJETION E SHNK DIMETER F SHNK LENGTH Y SH-220Y0S-075L /32 1-1/4 2-1/32 3/4 2-3/8 1/8 Z SH-220Z0S-075L /32 1-1/4 2-1/32 3/4 2-3/8 1/8 0 SH-22000S-075L /16 1-3/8 2-3/16 3/4 2-3/8 1/8 0.5 SH-22005S-075L /16 1-3/8 2-3/16 3/4 2-3/8 1/8 1 SH-22010S-075L /8 2-5/8 3-7/8 3/4 3 1/8 1 SH-22010S-100L /8 2-5/8 3-7/ /8 1.5 SH-22015S-075L /8 2-5/8 3-7/8 3/4 3 1/8 1.5 SH-22015S-100L /8 2-5/8 3-7/ /8 2 SH-22020S-100L /8 4-1/ /2 1/8 2 SH-22020S-125L /8 4-1/2 1-1/4 3-1/2 1/8 2.5 SH-22025S-100L /8 4-1/ /2 1/8 2.5 SH-22025S-125L /8 4-1/2 1-1/4 3-1/2 1/8 3 SH-22030S-125L / /4 4 1/4 3 SH-22030S-150L / /2 4 1/4 G PIPE TP STNDRD LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUte INSERT SERIES PRT NUMER SIZE RNGE OVERLL LENGTH MX. DEPTH D PROJETION E SHNK DIMETER F SHNK LENGTH Y SH-240Y0S-075L /32 2-3/8 3-5/32 3/4 2-3/8 1/8 Z SH-240Z0S-075L /32 2-3/8 3-5/32 3/4 2-3/8 1/8 0 SH-24000S-075L /16 2-1/2 3-5/16 3/4 2-3/8 1/8 0.5 SH-24005S-075L /16 2-1/2 3-5/16 3/4 2-3/8 1/8 G PIPE TP INTERMEDITE LENGTH - STRIGHT SHNK HOLDERS - STRIGHT FLUTe INSERT SERIES PRT NUMER SIZE RNGE OVERLL LENGTH MX. DEPTH D PROJETION E SHNK DIMETER F SHNK LENGTH 1 SH-23010S-100L /8 4-5/8 5-7/ /8 1.5 SH-23015S-100L /8 4-5/8 5-7/ /8 2 SH-23020S-125L /8 6-1/2 1-1/4 3-1/2 1/8 2.5 SH-23025S-125L /8 6-1/2 1-1/4 3-1/2 1/8 3 SH-23030S-150L /4 6-1/2 7-3/4 1-1/2 4 1/4 G PIPE TP 58 -FED TOOLING & SYSTEMS DIVISION

60 oating ODES ND PPLITIONS TiN ST Titanium Nitride olor - Yellow / Gold Effective brasion Wear and Good Lubricity. TilN S Titanium luminum Nitride olor - Violet Grey High Temperature and Outstanding Wear Resistance. TiN S Titanium arbo Nitride olor - lue Grey Outstanding Wear Resistance. Ultra-Tin SU Ultra-Tin olor - Deep Gold High Lubricity, High Temperature, and Outstanding Wear Resistance. Life-oat SL Life-oat olor - Violet Grey Phenomenal Lubricity, High Temperature, and Outstanding Wear Resistance. INTERHNGEILITY George Whalley OMPNY oatings Insert Substrate Interchanges TiN ST Titanium Nitride M4 TiN TilN S Titanium luminum Nitride M4 TilN TiN S Titanium arbo Nitride M4 TiN Ultra-Tin SU Ultra-Tin T15 / M48 / K20 TiN, TilN, TiN Life-oat SL Life-oat T15 / M48 / K20 TiN, TilN, TiN, M200 TM SPDE LDES & HOLDERS The performance of George Whalley ompany coatings listed, should meet or exceed those coatings listed as interchanges HOLDER ODING M200 TM is a trademark of llied Machine & Engineering orp. Example: S H Y 0 S L SH = Holder 2 = Drill 20 = Short 30 = Intermediate 40 = Standard Y0 = Insert Series Z S = Straight Flute 075 = 0.75 (3/4 ) Shank 100 = 1.00 (1 ) Shank 125 = 1.25 (1 1/4 ) Shank 150 = 1.50 (1 1/2 ) Shank L = Straight Shank -FED TOOLING & SYSTEMS DIVISION 59

61 OTED Throw-away Spade DRILL INSERT Speed & Feed Guideline Material Free Machining Steel 1117, 1215, 12L14, etc. Low arbon Steel 1010, 1020, 1144, etc. Medium arbon Steel 1040, 1050, 1140, etc. lloy Steel 4140, 5140, 8620, etc. High strength lloy 4340, 4330V, 300M, etc. Structural Steel 36, 285, 526, etc. High Temperature lloy Hastelloy, Inconel 600,etc. Stainless Steel 303, 416, 420, 17-4PH, etc. Tool Steel H13, H21, 4, etc. luminum ast Iron Gray, Ductile, Nodular Material Hardness HN Insert Substrate M4 SFM oatings TiN TiN TilN Ultra- TiN T15, M48 High Speed Steel Life- oat to to to Feed to to to to M4 & T M4 & T M4 & T M4 & T M4 & T M4 & T M4 & T M4 & T M4 & T M4 & T T15 & M M4 & T M4 & T M4 & T T15 & M T15 & M T15 & M T15 & M M M4 & T M4 & T T15 & M T15 & M M M4 & T M4 & T T T15 & M M4 & T M4 & T M4 & T M4 & T M4 & T T15 & M T15 & M These speeds and feeds are offered as guidelines. Equipment, horsepower, rigidity, fixturing, coolant volume and pressure, and material conditions will affect results. Overall conditions may require adjustment, up or down, to achieve the best performance. When using extended length toolholders reduce the speeds and feeds as depths increase. 60 -FED TOOLING & SYSTEMS DIVISION

62 OTED Throw-away Spade DRILL INSERT Speed & Feed Guideline Material Free Machining Steel 1117, 1215, 12L14, etc. Low arbon Steel 1010, 1020, 1144, etc. Medium arbon Steel 1040, 1050, 1140, etc. lloy Steel 4140, 5140, 8620, etc. High strength lloy 4340, 4330V, 300M, etc. Structural Steel 36, 285, 526, etc. High Temperature lloy Hastelloy, Inconel 600, etc. Stainless Steel 303, 416, 420, 17-4PH, etc. Tool Steel H13, H21, 4, etc. luminum ast Iron Gray, Ductile, Nodular RIDE SFM Feed Material Insert oatings Hardness Substrate Ultra- Life- to to to to to HN TiN oat K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K SPDE LDES & HOLDERS These speeds and feeds are offered as guidelines. Equipment, horsepower, rigidity, fixturing, coolant volume and pressure, and material conditions will affect results. Overall conditions may require adjustment, up or down, to achieve the best performance. When using extended length toolholders reduce the speeds and feeds as depths increase. -FED TOOLING & SYSTEMS DIVISION 61

63 MTERIL ND Oating performance recommendations Material Free Machining Steel 1117, 1215, 12L14, etc. Low arbon Steel 1010, 1020, 1144, etc. Medium arbon Steel 1040, 1050, 1140, etc. lloy Steel 4140, 5140, 8620, etc. High Strength lloy 4340, 4330V, 300M, etc. Structural Steel 36, 285, 526, etc. High Temperature lloy Hastelloy, Inconel 600, etc. Stainless Steel 303, 416, 420, 17-4PH, etc. Tool Steel H13, H21, 4, etc. luminum ast Iron Gray, Ductile, Nodular HIGH SPEED STEEL SUPER OLT Material Hardness M4 T15 HN TiN TiN TilN Ultra-TiN Life-oat These materials and coating performance recommendations are offered as guidelines. Equipment, horsepower, rigidity, fixturing, coolant volume and pressure, and material conditions will affect results. 62 -FED TOOLING & SYSTEMS DIVISION

64 MTERIL ND Oating performance recommendations Material PREMIUM OLT RIDE Material Hardness M48 K20 HN Life-oat Life-oat Ultra-TiN Life-oat Free Machining Steel 1117, 1215, 12L14, etc. Low arbon Steel 1010, 1020, 1144, etc. Medium arbon Steel 1040, 1050, 1140, etc. lloy Steel 4140, 5140, 8620, etc. High Strength lloy 4340, 4330V, 300M, etc. Structural Steel 36, 285, 526, etc. High Temperature lloy Hastelloy, Inconel 600, etc. Stainless Steel 303, 416, 420, 17-4PH, etc. Tool Steel H13, H21, 4, etc. luminum ast Iron Gray, Ductile, Nodular SPDE LDES & HOLDERS M4 T15 M48 K20 TiN TiN TilN Ultra-TiN Life-oat General Purpose HSS Heavy cuts in difficult materials Temp. resistant for high feeds & speeds Wear resistant w / cutting edge strength Effective brasion Wear and good lubricity Outstanding wear resistance High temp. and outstanding wear resistance High lubricity, high temperature and outstanding wear resistance Phenomenal lubricity, high temperature, and outstanding wear resistance Good Very Good etter Exceptional est -FED TOOLING & SYSTEMS DIVISION 63

65 Spade Drill lades Series MS, Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 Ø Diameter T W Series Dia. Fraction Dia. Uncoated lades Tin oated lades MS L=0.843 T=0.125 W= /64 *S-0672MS *S-0672MS-T /16 *S-0687MS *S-0687MS-T /32 *S-0718MS *S-0718MS-T /4 *S-0750MS *S-0750MS-T /32 *S-0781MS *S-0781MS-T /16 *S-0812MS *S-0812MS-T /32 *S-0843MS *S-0843MS-T /8 *S-0875MS *S-0875MS-T /32 *S-0906MS *S-0906MS-T /16 *S-0937MS *S-0937MS-T /32 *S-0968MS *S-0968MS-T *S-1000MS *S-1000MS-T Series Dia. Fraction Dia. Uncoated lades Tin oated lades L=0.937 T=0.187 W= /32 *S-0968 *S-0968-T *S-1000 *S-1000-T /32 *S-1031 *S-1031-T /16 *S-1062 *S-1062-T /32 *S-1093 *S-1093-T /8 *S-1125 *S-1125-T /32 *S-1156 *S-1156-T /16 *S-1187 *S-1187-T /32 *S-1218 *S-1218-T /4 *S-1250 *S-1250-T /32 *S-1281 *S-1281-T /16 *S-1312 *S-1312-T /32 *S-1343 *S-1343-T /8 *S-1375 *S-1375-T 64 -FED TOOLING & SYSTEMS DIVISION

66 Spade Drill lades Series, Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 Ø Diameter T W Series Dia. Fraction Dia. Uncoated lades Tin oated lades L=1.125 T=0.281 W= /4 *S-1250 *S-1250-T /32 *S-1281 *S-1281-T /16 *S-1312 *S-1312-T /32 *S-1343 *S-1343-T /8 *S-1375 *S-1375-T /32 *S-1406 *S-1406-T /16 *S-1437 *S-1437-T *S-1468 *S-1468-T /2 *S-1500 *S-1500-T /32 *S-1531 *S-1531-T /16 *S-1562 *S-1562-T /32 *S-1593 *S-1593-T /8 *S-1625 *S-1625-T /32 *S-1656 *S-1656-T /16 *S-1687 *S-1687-T /32 *S-1718 *S-1718-T /4 *S-1750 *S-1750-T SPDE LDES & HOLDERS Series Dia. Fraction Dia. Uncoated lades Tin oated lades L=1.562 T=0.312 W= /2 *S-1500 *S-1500-T /32 *S-1531 *S-1531-T /16 *S-1562 *S-1562-T /32 *S-1593 *S-1593-T /8 *S-1625 *S-1625-T /32 *S-1656 *S-1656-T /16 *S-1687 *S-1687-T /32 *S-1718 *S-1718-T /4 *S-1750 *S-1750-T /32 *S-1781 *S-1781-T /16 *S-1812 *S-1812-T *S-1843 *S-1843-T /8 *S-1875 *S-1875-T /32 *S-1906 *S-1906-T /16 *S-1937 *S-1937-T /32 *S-1968 *S-1968-T *S-2000 *S-2000-T /32 *S-2031 *S-2031-T /16 *S-2062 *S-2062-T /32 *S-2093 *S-2093-T /8 *S-2125 *S-2125-T /32 *S-2156 *S-2156-T /16 *S-2187 *S-2187-T /32 *S-2218 *S-2218-T /4 *S-2250 *S-2250-T /32 *S-2281 *S-2281-T /16 *S-2312 *S-2312-T /32 *S-2343 *S-2343-T /8 *S-2375 *S-2375-T -FED TOOLING & SYSTEMS DIVISION 65

67 Spade Drill lades Series D Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 L Ø Diameter T W Series Dia. Fraction Dia. Uncoated lades Tin oated lades *S-2000D *S-2000D-T /32 *S-2031D *S-2031D-T /16 *S-2062D *S-2062D-T /32 *S-2093D *S-2093D-T /8 *S-2125D *S-2125D-T /32 *S-2156D *S-2156D-T /16 *S-2187D *S-2187D-T /32 *S-2218D *S-2218D-T /4 *S-2250D *S-2250D-T /32 *S-2281D *S-2281D-T /16 *S-2312D *S-2312D-T D L=2.000 T=0.375 W= /32 *S-2343D *S-2343D-T /8 *S-2375D *S-2375D-T /32 *S-2406D *S-2406D-T /16 *S-2437D *S-2437D-T /32 *S-2468D *S-2468D-T /4 *S-2500D *S-2500D-T /32 *S-2531D *S-2531D-T /16 *S-2562D *S-2562D-T /32 *S-2593D *S-2593D-T /8 *S-2625D *S-2625D-T /32 *S-2656D *S-2656D-T /16 *S-2687D *S-2687D-T /32 *S-2718D *S-2718D-T /4 *S-2750D *S-2750D-T /32 *S-2781D *S-2781D-T /16 *S-2812D *S-2812D-T /32 *S-2843D *S-2843D-T /8 *S-2875D *S-2875D-T 66 -FED TOOLING & SYSTEMS DIVISION

68 Spade Drill lades Series e Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 L Ø Diameter T W Series E L=2.375 T=0.437 W=2.062 Dia. Fraction Dia. Uncoated lades Tin oated lades /2 *S-2500E *S-2500E-T /32 *S-2531E *S-2531E-T /16 *S-2562E *S-2562E-T /32 *S8-2593E *S-2593E-T /8 *S-2625E *S-2625E-T /32 *S-2656E *S-2656E-T /16 *S-2687E *S-2687E-T /32 *S-2718E *S-2718E-T /4 *S-2750E *S-2750E-T /32 *S-2781E *S-2781E-T /16 *S-2812E *S-2812E-T /32 *S-2843E *S-2843E-T /8 *S-2875E *S-2875E-T /32 *S-2906E *S-2906E-T /16 *S-2937E *S-2937E-T /32 *S-2968E *S-2968E-T *S-3000E *S-3000E-T /32 *S-3031E *S-3031E-T /16 *S-3062E *S-3062E-T /32 *S-3093E *S-3093E-T /8 *S-3125E *S-3125E-T /32 *S-3156E *S-3156E-T /16 *S-3187E *S-3187E-T /32 *S-3218E *S-3218E-T /4 *S-3250E *S-3250E-T /32 *S-3281E *S-3281E-T /16 *S-3312E *S-3312E-T /32 *S-3343E *S-3343E-T /8 *S-3375E *S-3375E-T SPDE LDES & HOLDERS -FED TOOLING & SYSTEMS DIVISION 67

69 Spade Drill lades Series F, G Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 L Ø Diameter T W Series Dia. Fraction Dia. Uncoated lades Tin oated lades F L=2.875 T=0.500 W= *S-3000F *S-3000F-T /32 *S-3031F *S-3031F-T /16 *S-3062F *S-3062F-T /16 *S-3093F *S-3093F-T /8 *S-3125F *S-3125F-T /32 *S-3156F *S-3156F-T /16 *S-3187F *S-3187F-T /32 *S-3218F *S-3218F-T /4 *S-3250F *S-3250F-T /32 *S-3281F *S-3281F-T /16 *S-3312F *S-3312F-T /32 *S-3343F *S-3343F-T /8 *S-3375F *S-3375F-T /32 *S-3406F *S-3406F-T /16 *S-3437F *S-3437F-T /32 *S-3468F *S-3468F-T /2 *S-3500F *S-3500F-T /32 *S-3531F *S-3531F-T /16 *S-3562F *S-3562F-T /32 *S-3593F *S-3593F-T /8 *S-3625F *S-3625F-T /32 *S-3656F *S-3656F-T /16 *S-3687F *S-3687F-T /32 *S-3718F *S-3718F-T /4 *S-3750F *S-3750F-T /32 *S-3781F *S-3781F-T /16 *S-3812F *S-3812F-T /32 *S-3843F *S-3843F-T /8 *S-3875F *S-3875F-T Series Dia. Fraction Dia. Uncoated lades Tin oated lades G L=3.375 T=0.625 W= /2 *S-3500G *S-3500G-T /32 *S-3531G *S-3531G-T /16 *S-3562G *S-3562G-T /32 *S-3593G *S-3593G-T /8 *S-3625G *S-3625G-T /32 *S-3656G *S-3656G-T /16 *S-3687G *S-3687G-T /32 *S-3718G *S-3718G-T /4 *S-3750G *S-3750G-T /32 *S-3781G *S-3781G-T /16 *S-3812G *S-3812G-T /32 *S-3843G *S-3843G-T /8 *S-3875G *S-3875G-T /32 *S-3906G *S-3906G-T /16 *S-3937G *S-3937G-T /32 *S-3968G *S-3968G-T *S-4000G *S-4000G-T /16 *S-4062G *S-4062G-T /8 *S-4125G *S-4125G-T /16 *S-4187G *S-4187G-T /4 *S-4250G *S-4250G-T /16 *S-4312G *S-4312G-T /8 *S-4375G *S-4375G-T 68 -FED TOOLING & SYSTEMS DIVISION

70 Spade Drill lades Series H Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. 25 L Ø Diameter T W Series H L=3.688 T=0.687 W=3.500 Dia. Fraction Dia. Uncoated lades Tin oated lades *S-4000H *S-4000H-T /16 *S-4062H *S-4062H-T /8 *S-4125H *S-4125H-T /16 *S-4187H *S-4187H-T /4 *S-4250H *S-4250H-T /16 *S-4312H *S-4312H-T /8 *S-4375H *S-4375H-T /16 *S-4437H *S-4437H-T /2 *S-4500H *S-4500H-T /16 *S-4562H *S-4562H-T /8 *S-4625H *S-4625H-T /16 *S-4687H *S-4687H-T /4 *S-4750H *S-4750H-T /16 *S-4812H *S-4812H-T /8 *S-4875H *S-4875H-T /16 *S-4937H *S-4937H-T *S-5000H *S-5000H-T /8 *S-5125H *S-5125H-T /4 *S-5250H *S-5250H-T /8 *S-5375H *S-5375H-T /2 *S-5500H *S-5500H-T /8 *S-5625H *S-5625H-T /4 *S-5750H *S-5750H-T /8 *S-5875H *S-5875H-T *S-6000H *S-6000H-T /8 *S-6125H *S-6125H-T /4 *S-6250H *S-6250H-T /8 *S-6375H *S-6375H-T /2 *S-6500H *S-6500H-T /8 *S-6625H *S-6625H-T /4 *S-6750H *S-6750H-T /8 *S-6875H *S-6875H-T *S-7000H *S-7000H-T /8 *S-7125H *S-7125H-T /4 *S-7250H *S-7250H-T /8 *S-7375H *S-7375H-T SPDE LDES & HOLDERS -FED TOOLING & SYSTEMS DIVISION 69

71 Spade Drill lades Flat ottom MS,,,, D Series Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. Fig. 1 Fig. 2 L Ø Diameter T L Ø Diameter T W W Series MS L=0.843 T=0.125 W=0.562 Fig. 1 Dia. Fraction Dia /4 *F-0750MS /16 *F-0812MS /8 *F-0875MS /16 *F-0937MS *F-1000MS Series L=0.937 T=0.187 W=0.750 Fig. 1 Dia. Fraction Dia *F /16 *F /16 *F-1187 Series L=1.125 T=0.281 W=1.062 Fig. 1 Dia. Fraction Dia *F /16 *F /8 *F /16 *F /4 *F /16 *F /16 *F-1437 Series L=1.562 T=0.312 W=1.250 Fig. 2 Dia. Fraction Dia /16 *F-1812 Series D L=2.000 T=0.375 W=1.750 Fig. 2 Dia. Fraction Dia /8 *F-2125D /16 *F-2187D /16 *F-2312D /8 *F-2375D /16 *F-2437D /2 *F-2500D 70 -FED TOOLING & SYSTEMS DIVISION

72 Spade Drill lades Flat ottom e, f, g, h Series Premium PM-M4 material, better wear resistance, greater tool life. Positive lip geometry, reduces horsepower, providing better shearing action. vailable off the shelf in TiN coating, for quicker delivery and service. Shorter projection for better penetration rates. Will work with your existing spade drill blade holders. Fig. 1 Fig. 2 L Ø Diameter T L Ø Diameter T W Series E L=2.375 T=0.437 W=2.062 Fig. 2 Dia. W Fraction Dia /16 *F-2562E /8 *F-2625E /16 *F-2812E /8 *F-2875E *F-3000E SPDE LDES & HOLDERS Series F L=2.875 T=0.500 W=2.625 Fig. 2 Dia. Fraction Dia /8 *F-3125F /16 *F-3187F /16 *F-3312F /16 *F-3437F Dia. Fraction Dia. Series G L=3.375 T=0.625 W=3.062 Fig /16 *F-3562G /8 *F-3625G /16 *F-3687G /4 *F-3750G /16 *F-3812G /8 *F-3875G /16 *F-3937G *F-4000G Series H L=3.688 T=0.687 W=3.500 Fig. 2 Dia. Fraction Dia /8 *F-4125H /8 *F-4625H /4 *F-4750H -FED TOOLING & SYSTEMS DIVISION 71

73 SPDE LDE HOLDERS MINI SERIES STRIGHT SHNK : END ENTRY & SIDE ENTRY D.31 G 2.75 FLT D.O.. E G F STNDRD Spade blades sold separately, beginning on page 64. SHORT SERIES Series Range D Shank Dia. E ody Dia. * SH-MS-001 MS to /32 7-3/ /8 3-13/16 1/8-27 NPT MEDIUM SERIES * SH-MS-003 MS to /32 9-3/ /8 5-13/16 1/8-27 NPT LONG SERIES * SH-MS-005 MS to / / /8 7-13/16 1/8-27 NPT One pass drilling No pecking cycle needed No lost time for chip removal hip breakers built into spade blades results in small shaped chips Longer tool life Less heat damage with coolant Less friction through better lubrication D.O.. Max. F G SPDE LDE HOLDERS MINI SERIES HEVY DUTY STRIGHT SHNK : END ENTRY & SIDE ENTRY D.31 G 2.75 FLT D.O.. E G F HEVY DUTY Spade blades sold separately, beginning on page 64. MEDIUM SERIES Series Range D Shank Dia. E ody Dia. * SH-MS-004 MS to /32 9-3/ /8 5-13/16 1/8-27 NPT LONG SERIES * SH-MS-006 MS to / / /8 7-13/16 1/8-27 NPT D.O.. Max. F G 72 -FED TOOLING & SYSTEMS DIVISION

74 SPDE LDE HOLDERS STRIGHT SHNK : END ENTRY & SIDE ENTRY G F D.O.. D G E SHORT SERIES Spade blades sold separately, beginning on page 64. Series D E D.O.. Max. F G * ** 31/32 to 1-3/8 6-13/16 6-1/ /8 3-5/16 1/8 NPT * /4 to 1-3/4 7-3/4 7-1/ /2 3-1/4 3-3/4 1/8 NPT * /4 to 1-3/4 7-3/4 7-1/2 1-1/2 3-1/2 3-1/4 3-3/4 1/8 NPT * D 2 to 2-7/8 8-5/ / /8 4-5/8 1/4 NPT * D 2 to 2-7/8 8-5/ / /8 4-5/8 1/4 NPT * E 2-1/2 to 3-3/8 9-13/ / /8 5-13/16 1/4 NPT * E 2-1/2 to 3-3/8 9-13/ /8 5-13/16 1/4 NPT * F 3 to 3-7/ /2 7 3/8 NPT * F 3 to 3-7/ / /2 7 3/8 NPT * G 3-1/2 to 4-1/2 12-7/ /16 1/2 NPT SPDE LDES & HOLDERS LONG SERIES Spade blades sold separately, beginning on page 64. Series D E D.O.. Max. F G * /32 to 1-3/8 11-3/4 11-1/ /4 7-3/4 8-1/4 1/8 NPT * /32 to 1-3/8 11-3/4 11-1/4 1-1/2 7-3/4 7-3/4 8-1/4 1/8 NPT * ** 31/32 to 1-3/8 11-9/ / /4 7-5/8 8-1/16 1/8 NPT * ** 31/32 to 1-3/8 11-9/ /4 1-1/2 7-3/4 7-5/8 8-1/16 1/8 NPT * /4 to 1-3/4 12-3/8 12-1/8 1-1/4 8-1/8 7-7/8 8-3/8 1/8 NPT * /4 to 1-3/4 12-3/8 12-1/8 1-1/2 8-1/8 7-7/8 8-3/8 1/8 NPT * /2 to 2-3/ / /2 1-1/2 8-1/2 8-1/2 8-15/16 1/8 NPT * E 2-1/2 to 3-3/8 15-1/ / /4 10-5/8 11-1/16 1/4 NPT * G 3-1/2 to 4-1/ / / /2 14-1/ /16 1/2 NPT * H 4 to / / /2 16-5/8 17-1/16 1/2 NPT **Note : series holders accept blades 3/16 thick. For blades 1/4 thick, order holders series -FED TOOLING & SYSTEMS DIVISION 73

75 SPDE LDE HOLDERS STRIGHT SHNK : END ENTRY & SIDE ENTRY G F D.O.. D G E EXTR LONG SERIES Spade blades sold separately, beginning on page 64. Series D E * /32 to 1-3/8 14-9/ /4 1-1/2 11-1/4 11-1/8 11-9/16 1/8 NPT * /4 to 1-3/4 15-1/2 15-1/4 1-1/2 11-1/ /2 1/8 NPT * /2 to 2-3/8 17-7/ / /16 1/8 NPT * D 2 to 2-7/8 17-1/ / /8 13-1/2 1/4 NPT * E 2-1/2 to 3-3/ / / /16 1/4 NPT D.O.. Max. F G SPDE LDE HOLDERS TPER SHNK : SIDE ENTRY ON MORSE TPER D F D.O.. E SHORT SERIES Spade blades sold separately, beginning on page 64. Series D E * /32 to 1-3/8 7-3/8 6-7/8 # /8 3-1/2 * ** 31/32 to 1-3/8 7-3/16 6-7/8 # /8 3-5/16 * /4 to 1-3/4 8-5/8 8-3/8 #4 3-1/2 3-1/4 3-3/4 * /2 to 2-3/8 8-13/16 8-3/8 #4 3-1/2 3-1/2 3-15/16 * D 2 to 2-7/8 9-1/2 8-7/8 # /8 4-5/8 * E 2-1/2 to 3-3/ / /8 # /8 5-13/16 **Note : series holders accept blades 3/16 thick. For blades 1/4 thick, order holders series D.O.. Max. F 74 -FED TOOLING & SYSTEMS DIVISION

76 Spade lade Holders Taper Shank oolant: Side Entry Provision for optional Rotary oolant Gland Spade blade holders DO NOT include Rotary oolant Glands. To order Rotary oolant Glands, see pages H G J F D.O.. D E OPTIONL SHORT SERIES Spade blades sold separately, beginning on page 64. Series D MT * H 4 to /8 18-9/16 # /8 8-9/16 1/2 NPT 8-9/16 3 GH E D.O.. Max. F G H J Rotary oolant Gland * /32 to 1-3/8 10-1/16 9-3/4 # /8 3-5/16 1/4 NPT 4-7/8 1-7/8 GH * /4 to 1-3/4 10-1/2 10-1/4 #4 3-1/2 3-1/4 3-3/4 1/4 NPT 4-7/8 1-7/8 GH * /2 to 2-3/8 11-3/ /4 # /16 1/4 NPT 4-7/8 1-7/8 GH * D 2 to 2-7/8 11-7/8 11-1/4 #4 4-1/2 4-5/8 5-1/8 3/8 NPT 4-7/8 1-7/8 GH * E 2-1/2 to 3-3/8 14-3/ /8 # /8 5-13/16 3/8 NPT 6-1/8 2-1/4 GH * F 3 to 3-7/8 14-7/8 13-7/8 #5 5-1/ /2 3/8 NPT 6-1/8 2-1/4 GH SPDE LDES & HOLDERS OPTIONL MEDIUM SERIES Spade blades sold separately, beginning on page 64. Series D MT * H 4 to /8 27-1/16 #6 15-1/2 16-5/8 17-1/16 1/2 NPT 8-9/16 3 GH **Note : series holders accept blades 3/16 thick. For blades 1/4 thick, order holders series E D.O.. Max. F G H J Rotary oolant Gland * /32 to 1-3/ /2 #4 7-3/4 7-3/4 8-1/4 1/4 NPT 4-7/8 1-7/8 GH * ** 31/32 to 1-3/ / /2 #4 7-3/4 7-5/8 8-1/16 1/4 NPT 4-7/8 1-7/8 GH * /4 to 1-3/4 15-1/8 14-7/8 #4 8-1/8 7-7/8 8-3/8 1/4 NPT 4-7/8 1-7/8 GH * /2 to 2-3/ / /4 #4 8-1/2 8-1/2 8-15/16 1/4 NPT 4-7/8 1-7/8 GH * D 2 to 2-7/ / /16 #4 9-1/4 9-3/8 9-7/8 3/8 NPT 4-7/8 2-1/16 GH * E 2-1/2 to 3-3/8 19-7/ /8 #5 10-1/4 10-1/2 11-1/16 3/8 NPT 6-1/8 2-1/4 GH * F 3 to 3-7/8 21-1/8 20-1/8 #5 11-3/4 12-1/4 12-3/4 3/8 NPT 6-1/8 2-1/4 GH * G 3-1/2 to 4-1/2 23-5/ /8 #5 13-1/2 14-1/ /16 3/8NPT 6-1/8 2-1/4 GH OPTIONL LONG SERIES Spade blades sold separately, beginning on page 64. Series D MT * E 2-1/2 to 3-3/8 23-3/ /8 # / / NPT 6-1/8 2-1/4 GH E D.O.. Max. F G H J Rotary oolant Gland * /32 to 1-3/8 18-5/16 18 #4 11-1/4 11-1/8 11-9/16 1/4 NPT 4-7/8 1-7/8 GH * /4 to 1-3/4 18-1/4 18 #4 11-1/ /2 1/4 NPT 4-7/8 1-7/8 GH * /2 to 2-3/8 20-3/ /4 # /16 1/4 NPT 4-7/8 1-7/8 GH * D 2 to 2-7/8 20-9/ /16 # /8 13-5/8 3/8 NPT 4-7/8 2-1/16 GH FED TOOLING & SYSTEMS DIVISION 75

77 Spade lade Holders Taper Shank oolant: Side Entry Provision for optional Rotary oolant Gland Spade blade holders DO NOT include Rotary oolant Glands. To order Rotary oolant Glands, see pages H G J F D.O.. D E OPTIONL extra long series Spade blades sold separately, beginning on page 64. Series D MT * H 4 to /8 35-9/16 # /8 25-9/16 1/2 NPT 8-9/16 3 GH **Note : series holders accept blades 3/16 thick. For blades 1/4 thick, order holders series E D.O.. Max. F G H J Rotary oolant Gland * /32 to 1-3/8 22-1/4 21-3/4 # /8 15-1/2 1/4 NPT 4-7/8 1-7/8 GH * ** 31/32 to 1-3/8 22-1/ /4 # /8 15-5/16 1/4 NPT 4-7/8 1-7/8 GH * /4 to 1-3/ /4 # /4 15-1/4 1/4 NPT 4-7/8 1-7/8 GH * /2 to 2-3/8 25-3/ /4 # /16 1/4 NPT 4-7/8 1-7/8 GH * D 2 to 2-7/8 25-9/ /16 # /8 18-5/8 3/8 NPT 4-7/8 2-1/16 GH * E 2-1/2 to 3-3/8 29-3/ /8 # / /16 3/8 NPT 6-1/8 2-1/4 GH * F 3 to 3-7/8 29-3/8 28-3/8 # /2 21 3/8 NPT 6-1/8 2-1/4 GH OPTIONL super long series Spade blades sold separately, beginning on page 64. Series D MT E * H 4 to /8 51-9/16 # /8 41-9/16 1/2 NPT 8-9/16 3 GH D.O.. Max. F G H J Rotary oolant Gland * /32 to 1-3/8 28-1/ /4 # /8 21-5/16 1/4 NPT 4-7/8 1-7/8 GH * /4 to 1-3/ /4 # /4 22-1/4 1/4 NPT 4-7/8 1-7/8 GH * /2 to 2-3/8 33-3/ /4 # /16 1/4 NPT 4-7/8 1-7/8 GH * D 2 to 2-7/8 35-9/ /16 # /8 28-5/8 3/8 NPT 4-7/8 2-1/16 GH * F 3 to 3-7/8 42-3/8 41-3/8 # /2 34 3/8 NPT 6-1/8 2-1/4 GH * G 3-1/2 to 4-1/ / /8 # /16 3/8 NPT 6-1/8 2-1/4 GH * H 4 to / /8 # /8 41-9/16 1/2 NPT 6-1/8 2-1/4 GH FED TOOLING & SYSTEMS DIVISION

78 Spade lade Holders 50 NMT Taper Shank oolant: Side Entry Provision for optional Rotary oolant Gland Spade blade holders DO NOT include Rotary oolant Glands. To order Rotary oolant Glands, see pages OPTIONL Spade blades sold separately, beginning on page 64. Series D E F Rotary oolant Gland * /32 to 1-3/8 17-3/4 16-5/ /2 3-21/32 GH * ** 31/32 to 1-3/8 17-9/ / / /32 GH * /4 to 1-3/4 17-3/4 16-5/ /2 3-21/32 GH * D 2 to 2-7/8 20-3/8 18-3/ /8 3-21/32 GH * E 2-1/2 to 3-3/8 20-9/ / / /32 GH * F 3 to 3-7/ / / / /32 GH * H 4 to / / / /32 GH **Note : series holders accept blades 3/16 thick. For blades 1/4 thick, order holders series SPDE LDES & HOLDERS Spade lade Holders UTOMOTIVE SERIES oolant: END ENTRY Spade blades sold separately, beginning on page 64. Series D E F G H * /32 to1-3/8 12-7/ /2 6-7/16 5-1/ /8-12 1/8 NPT * /4 to 1-3/4 12-5/8 11-1/2 6-5/8 5-1/ /8-12 1/8 NPT * /2 to 2-3/8 13-1/ /2 7-1/16 5-1/ /8-12 1/8 NPT * D 2 to 2-7/8 13-1/2 11-1/2 7-1/2 5-1/ /8-12 1/4 NPT * E 2-1/2 to 3-3/8 13-7/8 11-1/2 7-7/8 5-1/ /8-12 1/4 NPT * F 3 to 3-7/8 14-3/8 11-1/2 8-3/8 5-1/ /8-12 3/8 NPT * G 3-1/2 to 4-1/2 14-7/8 11-1/2 8-7/8 5-1/ /8-12 1/2 NPT * H 4 to / /2 9-3/16 5-1/ /8-12 1/2 NPT -FED TOOLING & SYSTEMS DIVISION 77

79 DVNTGES ND INTRODUTION TO UTOMTI TOOL HNGE RETROFIT SYSTEMS T o o l h o l d e r Va r i et y T o o l h o l d e r V e r s at i l i t y Our selection of standard holders includes V-Flange and T Shanks. The types of holders available include single and double angle collet chucks, end mill holders, morse taper and S modular holders. Special application holders can be designed to meet your specifications. The same toolholder may be used for: 1. utomatic rotary induced coolant operation 2. Manual rotary induced coolant operation. M a x i m u m l e a r a n c e Our compact design allows for trouble free tool change operations as well as maximum tool pocket clearance. E a s y M a i n t e n a n c e Simplicity of design and ease of assembly and disassembly allows for quick, economical maintenance. d a p ta b i l i t y The T Retrofit System can be easily adapted to most domestic and imported machines and is interchangeable with most competitive tooling systems. T o o l h o l d e r P o s i t i o n i n g T toolholders are equipped with a fully adjustable orientation ring. T o o l E f f i c i e n c y The light weight of the adapter and coolant gland allows for maximum cutting tool weight. P r o lo n g T o o l L i f e utting tool life is increased by applying coolant-thru-the-tool to prevent heat at the cutting edge, thus reducing premature tool chipping and tool breakage. I m p r o v e d P r o d u c t i o n oolant-thru-the-tool allows for increased speeds and feeds, improving surface finish and overall performance. Va l u e Point for point, feature for feature, The George Whalley ompany T System for coolant-fed tooling, is the most economically priced and easily adapted system available. 78 -FED TOOLING & SYSTEMS DIVISION

80 INTRODUTION TO UTOMTI TOOL HNGE (T) RETROFIT SYSTEM The George Whalley ompany utomatic Tool hange (T) Retrofit System is available to users of N machining centers with magazine or matrix-type tool storage features. The T Retrofit System eliminates the need for manual loading of coolant-fed tooling when high speed unattended operation is desired. The T Retrofit System consists of a specially designed coolant-thru-the-tool holder assembled with an T Rotary oolant Gland. The gland, which is mounted in an aluminum base assembly, is a uniquely designed bronze wear bushing incorporated with a special double seal only found in The George Whalley T Rotary oolant Gland. The seal is self-lubricating, high heat and wear resistant making it the rotary coolant gland of choice in UTO TOOL HNGE : T many manufacturing facilities throughout the metal working industry. T Rotary oolant Glands are supplied in face seal and single or dual pin O-ring seal configurations, designed to fit many of today s popular machining centers. The Manual T Style Rotary oolant Gland is a cost effective alternative when evaluating machine feasibility. These glands can be upgraded easily to T Rotary oolant Glands without having to purchase new tootholders. REQUIREMENTS FOR RETROFITTING Sufficient clearance in tool carousel and tool transfer arm areas. Proper filtered and pressurized coolant supply to serve auxiliary manifold at spindle face. oolant filtration and pumping system capable of producing the volume and pressure necessary for types of tools being used. Proper matching of the spindle specifications to the correct holder and gland. N controls able to operate coolant flow to the auxiliary manifold. ppropriate shielding of the machine to handle coolant flow without splashing. -FED TOOLING & SYSTEMS DIVISION 79

81 SINGLE PIN FE SEL (SPFS) UTOMTI TOOL HNGE (T) ROTRY GLND SSEMLY GLND SELETION The Single Pin Face Seal (SPFS) Rotary oolant Gland is the newest and most popular of The George Whalley ompany T oolant Gland assemblies. It is interchangeable with most foreign and domestic automatic tool change systems. The Single Pin Face Seal (SPFS) oolant Gland is used when your N machine spindle accepts a toolholder with a at 40, 45, 50 V-Flange or T40, T50 shank. TOOLHOLDER SELETION To order V-Flange Holders with (SPFS) Rotary oolant Glands see pages To order T Shank Holders with (SPFS) Rotary oolant Glands see pages REEIVING MNIFOLD SELETION ND SET-UP INFORMTION The (SPFS) oolant Gland requires the installation of a (SPFS) Receiving Manifold to activate the system (see next page). General Operating Recommendations For ll oolant Glands See Page FED TOOLING & SYSTEMS DIVISION

82 SINGLE PIN FE (SPFS) REEIVING MNIFOLD LNK (SPFS) REEIVING MNIFOLD SET-UP DIMENSIONS Single Pin Face Seal Style Manifold (Figure 1) showing how a Receiving Manifold is mounted to the spindle cover of the machine. FIGURE 1 SINGLE PIN FE SEL REEIVING MNIFOLD LNK Interchangeable with most foreign and domestic manufacturers T 40, 45, 50V or T 40 and T 50 shanks. ORDERING OPTIONS (Figure 3) 1. Purchase (SPFS) Manifold lank ( No ) and you alter to suit your machine requirements. 2. Purchase (SPFS) Manifold lank and have The George Whalley ompany custom machine your Manifold lank to suit your requirements by filling out the information listed below. Pricing and delivery will be quoted after receipt of this information. female end of receiving manifold shown out of location for clarity Using Figure 1 and Figure 2, please supply the following information for modifications on the Receiving Manifold lock D Machine Spindle Taper (check one) T 40V T 40 T 45V T 50V T 50 UTO TOOL HNGE : T FIGURE 2 FIGURE RD RD Spindle face (Figure 2) showing where the Receiving Manifold must be mounted. radius of must be maintained for T 40V or T 40 shanks. radius of must be maintained for T 45, 50V or T 50 shanks. Shown are the basic dimensions of the Receiving Manifold lank EFORE modification. Description Single Pin Face Seal (SPFS) Receiving Manifold lank -FED TOOLING & SYSTEMS DIVISION 81

83 SINGLE PIN O-RING (SPOR) UTOMTI TOOL HNGE (T) ROTRY GLND SSEMLY GLND SELETION The Single Pin O-Ring (SPOR) Rotary oolant Gland of The George Whalley ompany offers excellent radial location for the best engagement of the oolant Pin into the Receiving Manifold. The Single Pin O-Ring (SPOR) oolant Gland is used when your N machine spindle accepts a toolholder with a at 40 V-Flange or T40 shank. T O O L H O L D E R S E L E T I O N To order V-Flange Holders with (SPOR) Rotary oolant Glands see pages To order T Shank Holders with (SPOR) Rotary oolant Glands see pages R E E I V I N G M N I F O L D The (SPOR) oolant Gland requires the installation of a (SPOR) Receiving Manifold to activate the system (see next page). General Operating Recommendations For ll oolant Glands See Page FED TOOLING & SYSTEMS DIVISION

84 SINGLE PIN O-RING (SPOR) REEIVING MNIFOLD LNK (SPOR) REEIVING MNIFOLD SET-UP DIMENSIONS Single Pin O-Ring Seal Style Manifold (Figure 1) showing how a Receiving Manifold is mounted to the spindle cover of the machine. SINGLE PIN O-RING REEIVING MNIFOLD LNK For T 40 V or T 40 shanks ORDERING OPTIONS (Figure 3) 1. Purchase (SPOR) Manifold lank ( No ) and you alter to suit your machine requirements. FIGURE 1 2. Purchase (SPOR) Manifold lank and have The George Whalley ompany custom machine your Manifold lank to suit your requirements by filling out the information listed below. Pricing and delivery will be quoted after receipt of this information. D Using Figure 1 and Figure 2, please supply the following information for modifications on the Receiving Manifold lock D Machine Spindle Taper (check one) T 40V T 40 FIGURE 3 UTO TOOL HNGE : T FIGURE 2 Spindle face (Figure 2) showing where the Receiving Manifold must be mounted. radius of must be maintained for T 40V or T 40 shanks. Shown are the basic dimensions of the Receiving Manifold lank EFORE modification. Description Single Pin O-Ring (SPOR) Receiving Manifold lank -FED TOOLING & SYSTEMS DIVISION 83

85 DUL PIN O-RING (DPOR) UTOMTI TOOL HNGE (T) ROTRY GLND SSEMLY GLND SELETION The Dual Pin O-Ring (DPOR) Rotary oolant Gland of The George Whalley ompany offers minimum as well as maximum coolant pressure capabilities. It also provides the best radial location for the proper engagement of the oolant Pin to the Receiving Manifold. The Dual Pin O-Ring (DPOR) oolant Gland is used when your N machine spindle accepts a toolholder with a at 45, 50 V-Flange, T50 or K&T 200/300 Series. (K&T by special request) T O O L H O L D E R S E L E T I O N To order V-Flange Holders with (DPOR) Rotary oolant Glands see pages To order T Shank Holders with (DPOR) Rotary oolant Glands see pages To order K&T Holders with (DPOR) Rotary oolant Glands see page 102. R E E I V I N G M N I F O L D The (DPOR) oolant Gland requires the installation of a (DPOR) Receiving Manifold to activate the system (see next page). General Operating Recommendations For ll oolant Glands See Page FED TOOLING & SYSTEMS DIVISION

86 DUL PIN O-RING (DPOR) REEIVING MNIFOLD LNK (DPOR) REEIVING MNIFOLD SET-UP DIMENSIONS Dual Pin O-Ring Style Manifold (Figure 1) showing how a Receiving Manifold is mounted to the spindle cover of the machine. FIGURE 1 DUL PIN O-RING REEIVING MNIFOLD LNK For T 45, T 50V, or T 50 shanks ORDERING OPTIONS (Figure 3) 1. Purchase (DPOR) Manifold lank ( No ) and you alter to suit your machine requirements. 2. Purchase (DPOR) Manifold lank and have The George Whalley ompany custom machine your Manifold lank to suit your requirements by filling out the information listed below. Pricing and delivery will be quoted after receipt of this information. Using Figure 1 and Figure 2, please supply the following information for modifications on the Receiving Manifold lock D Machine Spindle Taper (check one) T 45 T 50V T 50 FIGURE 3 UTO TOOL HNGE : T FIGURE 2 Spindle face (Figure 2) showing where the Receiving Manifold must be mounted. radius of must be maintained for T 45V, 50V or T 50 shanks. Shown are the basic dimensions of the Receiving Manifold lank EFORE modification. Description Dual Pin O-Ring (DPOR) Receiving Manifold lank -FED TOOLING & SYSTEMS DIVISION 85

87 MNUL (MG), ROTRY GLND SSEMLY Designed for preliminary manual applications. Upgrade to an utomatic oolant Gland ssembly without purchasing another holder. For use on N machines with T 40, 45, 50V and T 40, T 50 shanks. Toolholders can be utilized with a Manual Rotary oolant Gland if the automatic tool change function is not required. The Manual Rotary oolant Gland is an economical means for proving out coolant-thru-the-tool processing. The Manual Rotary Gland can also be used on Manual Machines with auxiliary coolant. TOOLHOLDER SELETION To order V-Flange Holders with Manual (MG) Rotary oolant Glands see pages To order T Shank Holders with Manual (MG) Rotary oolant Glands see pages Standard Single ngle ollet huck shown; other tool holders available. ENTRY POINT MNUL GLND (Shown on utomatic Tool hange Holder) General Operating Recommendations For ll oolant Glands See Page FED TOOLING & SYSTEMS DIVISION

88 INSTLLING THE REEIVING MNIFOLD & SYSTEM FOR UTOMTI HNGING OF -FED TOOLS It is necessary to have the receiving block, tool holder and coolant gland assembly before the start of installation. The make and design of your particular machine will indicate which three modes of receiving block installations will best serve your operation. The George Whalley ompany attempts to maintain records on specifications for machine tools. We cannot be responsible for changes or improvements to your particular machine tool and therefore must ask that you carefully review all specifications which we may provide. Use the following suggested procedure and double check each step of the installation. Note: These instructions are to be followed after modification of Receiving Manifold lank have been made to suit your machine. 1. Orient the spindle to the tool change position Load the automatic tool holder and gland assembly to the spindle. Observe the area where the receiving manifold is to be located. If there are any bolts, pins, or fasteners in this area, remove them at this time. Temporarily mark the location where the Receiving Manifold is to be mounted. Remove the automatic tool holder assembly and receiving manifold from the machine. Thoroughly clean the manifold locating surface and the marked area to contain the manifold. Use lacquer thinner or solvent to clean oil or dirt from the mating surfaces. 4. pply a generous coating of any brand of super type glue to the receiving manifold and mating surface to contain the manifold. Re-check spindle orient location at this time. Load the gland assembly to the machine along with the receiving manifold. The spring pressure of the gland assembly will hold the receiving manifold in place. llow a proper time for the glue to set and adhere. UTO TOOL HNGE : T 5. Remove the gland assembly from the spindle. 6. Use the existing mounting holes in the receiving manifold as a template to locate the matching holes on the machine member. Drill and tap holes as required. Drill dowel pin holes. 7. Re-assemble the coolant gland to the machine. Do not securely tighten the mounting bolts. 8. Re-load the gland assembly to the spindle allowing the receiving manifold and mating machine member to each find its ideal location. Secure all bolts. Ream the dowel pin holes and install the dowel pins. See pages for Receiving Manifold mounting information and dimensions. TWO PIEE ONSTRUTION TOOLHOLDERs S seen on pages 92, 93, and 101. The Two Piece onstruction Holder with matching coolant gland assembly (shown on pages 92, 93, and 101) is designed to adapt large shank tooling to The George Whalley ompany automatic tool change system. The system consists of the following three units: Shank ssembly -The shank assembly has a #50 at. V-Flange taper with a #40 internal taper and two drive keys. Head ssembly -The head assembly has a #40 taper shank and two drive slots. Straight bore or collet style front ends are available. oolant Gland - The coolant gland is located on the head assembly and automatically connects and disconnects from the receiving manifold which is mounted in proximity to the machine spindle. The head and shank assemblies are located by drive and slot keys. The head and shank are fastened together by a draw screw. oncentricity is the same as one piece holders, approximately at the toolholder face. -FED TOOLING & SYSTEMS DIVISION 87

89 brief check list for start-up The following is a useful outline of procedures for installation of coolant-fed automatic tool change equipment in your machine: heck to see that you have a receiving manifold properly installed on your machine and connected to its coolant system. If you have a face seal adjustable coolant pin make sure it is adjusted for appropriate length to release the ctivating Pin. e sure that the set screw on top pin is locked. djust orientation ring on toolholder to suit manifold location. Tighten orientation ring screws in position, place coolant holder and gland in tool carousel and run slowly through tool change cycle, making sure of clearance at all points. Follow reak In and Operating Recommendations (listed below). fter completion of break in procedure, you may bring the tool holder up to speed. UTION! Should gland show signs of overheating, stop operations and consult detailed operating instructions. break in and operating recommendations for automatic and manual tool change coolant glands In order to assure proper lubrication, even wear, and proper seating, high RPM glands should be broken in at 100 RPM for 3 minutes with coolant introduced at a pressure and volume between 100 PSI and 500 PSI to prevent overloading seals. Repeat procedure at 500 RPM for 3 minutes, and again at 1000 RPM. fter break in procedure is complete, units may be run at pressure between 100 PSI and 1000 PSI. For maximum life and performance of these coolant glands and seals the following conditions are recommended: 1. oolant filtration: 30 to 50 micron minimum; 5 micron optimum Proper type & viscosity of coolant: preferably a good water soluble synthetic with good lubrication and heat dissipation under pressure. oolant pressure: minimum of 100 lbs. coolant pressure at high R.P.M s (1800 SFM or more based on I.D. dimension of coolant gland or O.D. bearing diameter of tool holder). Maximum pressure of 1000 PSI oolant volume must be sufficient to properly lubricate cutting tool as recommended by its manufacturer. The combination of volume and pressure can not exceed the coolant orifice delivery capability of your tool or premature gland failure may result due to excessive heat build up. UTION! ll coolant glands require coolant at all speeds. UTION! Operating RPM up to 1800 SFM based on the l.d. size of coolant gland or O.D. bearing diameter of toolholder. 88 -FED TOOLING & SYSTEMS DIVISION

90 SPEIL PPLITION ROTRY GLND SSEMLIES FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 UTO TOOL HNGE : T SEE PGE 110 FOR SPEIL PPLITION ROTRY GLND SSEMLY QUESTIONNIRE. FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 -HSK Shank tooling with high speed coolant gland -Various Style oolant Gland ssemblies, Manifolds and onvertible dapter oolant Pin -an be supplied for 40, 45, 50, and 60 taper V-Flange or T Style Shanks -oolant Gland With High Pressure Sealing Device -Low Profile oolant Gland ssembly and Special 2 Piece Flexible Rotary Gland -Special oolant Gland With Unique Internal Sealing daptation The George Whalley ompany will design and develop utomatic oolant Systems to meet your requirements. The following is a partial list of some of the more popular machines our engineering staff has designed systems for: o h l e i n c i n n a t i - M i l a c r o n G i d d i n g s & L e w i s H i t a c h i - S e i k i K e a r n e y & Tr e c k e r L e l o n d e - M a k i n o M a z a k M i t s u b i s h i M o r i S e i k i N i i g a t a O s a k a K i k o ( O K K ) To s h i b a To y o d a H i l l y e r M a h o Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 89

91 V-Flange Single ngle ollet huck Single Pin Face Seal Rotary oolant Gland TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE DIMETER PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 40 V-FLNGE 40-TG10-SPFS TG I-9889N 100 PSI 1000 PSI V-FLNGE *45-TG10-SPFS TG I-9989S 100 PSI 1000 PSI V-FLNGE 50-TG10-SPFS TG I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-Flange End Mill Holders Single Pin Face Seal Rotary oolant Gland REPLEMENT SSEMLY D MINIMUM MXIMUM MXIMUM SEL KIT PRT I.D. LERNE PROJETION TR TO TR GLND SPEED STOP SREW PRT NUMER NUMER DI. (INLUDED) PRESSURE (1) PRESSURE (2) (RPM) (3) (INLUDED) (NOT INLUDED) 40 V-FLNGE 40-EM75-SPFS I-9789V 100 PSI 1000 PSI 4000 NONE EM10-SPFS I-9789T 100 PSI 1000 PSI 3300 NONE ^40-EM12-SPFS I-9889N 100 PSI 1000 PSI V-FLNGE *45-EM75-SPFS I-0189Y 100 PSI 1000 PSI 4000 NONE *45-EM10-SPFS I-0189T 100 PSI 1000 PSI 3300 NONE ^*45-EM12-SPFS I-9989S 100 PSI 1000 PSI ^*45-EM15-SPFS I-9989S 100 PSI 1000 PSI V-FLNGE 50-EM75-SPFS I-0189Y 100 PSI 1000 PSI 4000 NONE EM10-SPFS I-0189T 100 PSI 1000 PSI 3300 NONE ^50-EM12-SPFS I-9989S 100 PSI 1000 PSI ^50-EM15-SPFS I-9989S 100 PSI 1000 PSI ^50-EM20-SPFS R-0689Z 100 PSI 1000 PSI ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. 90 -FED TOOLING & SYSTEMS DIVISION

92 V-Flange Double ngle ollet huck Single Pin Face Seal Rotary oolant Gland D STYLE OLLETS See Page147. See page 111 for positive seal stop screw. SSEMLY PRT NUMER 40 V-FLNGE RNGE OLLET SERIES LERNE DIMETER PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) *40-D18-SPFS D I-9789V 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-Flange Morse Taper Holders Single Pin Face Seal Rotary oolant Gland UTO TOOL HNGE : T Retention Knobs Sold Separately, See Pages MINIMUM MXIMUM REPLEMENT SSEMLY D MXIMUM SEL KIT PRT MORSE LERNE PROJETION TR TO TR GLND SPEED PRESSURE PRESSURE PRT NUMER NUMER TPER DI. (INLUDED) (RPM) (3) (1) (2) (NOT INLUDED) 40 V-FLNGE 40-MT3-SPFS-5 MT I-9889N 100 PSI 1000 PSI MT3-SPFS-5 MT I-9789V 100 PSI 1000 PSI MT4-SPFS-5 MT I-9889N 100 PSI 1000 PSI MT4-SPFS-5 MT I-9789V 100 PSI 1000 PSI V-FLNGE *45-MT3-SPFS-5 MT I-9989S 100 PSI 1000 PSI *45-MT3-SPFS-5 MT I-0189Y 100 PSI 1000 PSI *45-MT4-SPFS-5 MT I-9889S 100 PSI 1000 PSI *45-MT4-SPFS-5 MT I-0189Y 100 PSI 1000 PSI V-FLNGE 50-MT3-SPFS-5 MT I-9989S 100 PSI 1000 PSI MT3-SPFS-5 MT I-0189Y 100 PSI 1000 PSI MT4-SPFS-5 MT I-9989S 100 PSI 1000 PSI MT4-SPFS-5 MT I-0189Y 100 PSI 1000 PSI MT5-SPFS-5 MT I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 91

93 V-Flange S Style Holders Single Pin Face Seal Rotary oolant Gland SSEMLY PRT NUMER 40 V-FLNGE S ONNETION LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) ^ - S 80 & 100 holders available by special quotation on 50 V-Flange units. MXIMUM PRESSURE (2) V-Flange 2 Piece Single ngle ollet huck Single Pin Face Seal Rotary oolant Gland MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 40-S40-SPFS-6 S I-9789T 100 PSI 1000 PSI S50-SPFS-6 S I-9889N 100 PSI 1000 PSI V-FLNGE *45-S40-SPFS-6 S I-0189T 100 PSI 1000 PSI *45-S50-SPFS-6 S I-9989X 100 PSI 1000 PSI *45-S63-SPFS-6 S I-9989S 100 PSI 1000 PSI V-FLNGE ^ 50-S40-SPFS-6 S I-0189T 100 PSI 1000 PSI S50-SPFS-6 S I-9989X 100 PSI 1000 PSI S63-SPFS-5 S I-9989S 100 PSI 1000 PSI Please refer to the Modular Tooling Section on pages for Modular dapters (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. S is registered trademark of KOMET. TG STYLE OLLETS See Page 146. Retention Knobs Sold Separately, See Pages See page 111 for positive seal stop screw. SSEMLY PRT NUMER 50 V-FLNGE RNGE OLLET SERIES LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) Especially designed to suit large shanked tools in a N carousel with limited space. Utilizes standard coolant gland assemblies. MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 50-TG15-2P-SPFS TG I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. 92 -FED TOOLING & SYSTEMS DIVISION

94 V-Flange 2 Piece End Mill Holders Single Pin Face Seal Rotary oolant Gland Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER 50 V-FLNGE I.D. LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) Especially designed to suit large shanked tools in a N carousel with limited space. Utilizes standard coolant gland assemblies. MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 50-EM17-2P-SPFS I-9989S 100 PSI 1000 PSI EM20-2P-SPFS I-9989S 100 PSI 1000 PSI EM22-2P-SPFS I-9989S 100 PSI 1000 PSI EM25-2P-SPFS I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T T SINGLE NGLE OLLET HUK SINGLE PIN FE SEL ROTRY GLND TG STYLE OLLETS See Page 146. Retention Knobs Sold Separately, See Pages See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) T 40 T40-TG10-SPFS TG I-9889N 100 PSI 1000 PSI T 50 T50-TG10-SPFS TG I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 93

95 T END MILL HOLDERS SINGLE PIN FE SEL ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 40 I.D. LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM ^T50-EM15-SPFS I-9989S 100 PSI 1000 PSI ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical SPEED (RPM) (3) STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T40-EM75-SPFS I-9789V 100 PSI 1000 PSI T40-EM10-SPFS I-9889N 100 PSI 1000 PSI ^T40-EM12-SPFS I-9889N 100 PSI 1000 PSI T 50 T50-EM10-SPFS I-9989S 100 PSI 1000 PSI ^T50-EM12-SPFS I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. T MORSE TPER HOLDERS SINGLE PIN FE SEL ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 40 MORSE TPER LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T40-MT2-SPFS-5 MT I-9889N 100 PSI 1000 PSI T40-MT3-SPFS-5 MT I-9889N 100 PSI 1000 PSI T40-MT4-SPFS-5 MT I-9889N 100 PSI 1000 PSI T 50 T50-MT3-SPFS-5 MT I-9989S 100 PSI 1000 PSI T50-MT4-SPFS-5 MT I-9989S 100 PSI 1000 PSI T50-MT5-SPFS-5 MT I-9989S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. 94 -FED TOOLING & SYSTEMS DIVISION

96 V-FLNGE SINGLE NGLE OLLET HUK SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER 40 V-FLNGE RNGE OLLET SERIES LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 40-TG10-SPOR TG V-7419M 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T V-FLNGE DOULE NGLE OLLET HUK SINGLE PIN O-RING ROTRY GLND D STYLE OLLETS See Page 147. Retention Knobs Sold Separately, See Pages See page 111 for positive seal stop screw. SSEMLY PRT NUMER 40 V-FLNGE RNGE OLLET SERIES LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT NLUDED) SPNNER WRENH (NOT INLUDED) *40-D18-SPOR D V PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 95

97 V-FLNGE END MILL HOLDERS SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER 40 V-FLNGE I.D. LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 40-EM75-SPOR V PSI 1000 PSI 4000 NONE EM10-SPOR V-7419J 100 PSI 1000 PSI 3300 NONE ^40-EM12-SPOR V-7419M 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE S STYLE HOLDERS SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages ssembly 40 V-FLNGE bs connection LERNE dia. Proj. D ctr to ctr GLND (INluDED) minimum coolant pressure(1) maximum coolant pressure(2) maximum speed (rpm)(3) REPLEMENT seal kit part number (not included) 40-S40-SPOR-6 S V-7419J 100 PSI 1000 PSI S50-SPOR-6 S V-7419M 100 PSI 1000 PSI Please refer to the Modular Tooling Section on pages for Modular dapters (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. S is a registered trademark of KOMET. 96 -FED TOOLING & SYSTEMS DIVISION

98 V-Flange Morse Taper Holders Single Pin 0-Ring Rotary oolant Gland Retention Knobs Sold Separately, See Pages ssembly 40 V-FLNGE Morse Taper clearance Dia. Proj. D ctr to ctr coolant gland (included) minimum coolant pressure (1) maximum coolant pressure (2) maximum speed (rpm) (3) Replacement seal kit part number (not included) 40-MT3-SPOR-5 MT V-7419M 100 PSI 1000 PSI MT3-SPOR-5 MT V PSI 1000 PSI MT4-SPOR-5 MT V-7419M 100 PSI 1000 PSI MT4-SPOR-5 MT V PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T T SINGLE NGLE OLLET HUK SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER T 40 RNGE OLLET SERIES LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) T40-TG10-SPOR TG V-7419M 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 97

99 T END MILL HOLDERS SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 40 I.D. LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical. STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T40-EM75-SPOR V PSI 1000 PSI T40-EM10-SPOR V-7419M 100 PSI 1000 PSI ^T40-EM12-SPOR V-7419M 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. T MORSE TPER HOLDERS SINGLE PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages ssembly T 40 Morse Taper LERNE Dia. Projection D ctr to ctr GLND (INLUDED) minimum coolant gland (1) maximum coolant pressure (2) maximum speed (rpm) (3) REPLEMENT seal kit part number (not included) T40-MT2-SPOR-5 MT V-7419M 100 PSI 1000 PSI T40-MT3-SPOR-5 MT V-7419M 100 PSI 1000 PSI T40-MT4-SPOR-5 MT V-7419M 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. 98 -FED TOOLING & SYSTEMS DIVISION

100 V-Flange SINGLE NGLE OLLET HUK DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER 45 V-FLNGE RNGE OLLET SERIES LERNE DIMETER PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) *45-TG10-DPOR TG E-7353S 100 PSI 1000 PSI V-FLNGE 50-TG10-DPOR TG E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T V-FLNGE END MILL HOLDERS DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER 45 V-FLNGE I.D. LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) *45-EM75-DPOR E PSI 1000 PSI 4000 NONE *45-EM10-DPOR E-7353D 100 PSI 1000 PSI 3300 NONE ^*45-EM12-DPOR E-7353S 100 PSI 1000 PSI ^*45-EM15-DPOR E-7353S 100 PSI 1000 PSI V-FLNGE 50-EM75-DPOR E PSI 1000 PSI 4000 NONE EM10-DPOR E-7353D 100 PSI 1000 PSI 3300 NONE ^50-EM12-DPOR E-7353S 100 PSI 1000 PSI ^50-EM15-DPOR E-7353S 100 PSI 1000 PSI ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 99

101 V-FLNGE S STYLE HOLDERS DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER S ONNETION LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 45 V-FLNGE *45-S40-DPOR-6 S E-7353D 100 PSI 1000 PSI *45-S50-DPOR-6 S E-7353X 100 PSI 1000 PSI *45-S63-DPOR-6 S E-7353S 100 PSI 1000 PSI V-FLNGE ^ 50-S40-DPOR-6 S E-7353D 100 PSI 1000 PSI S50-DPOR-6 S E-7353X 100 PSI 1000 PSI S63-DPOR-5 S E-7353S 100 PSI 1000 PSI ^ - S 80 & S 100 holders available by special quotation on 50 V-Flange units. S is a registered trademark of KOMET. Please refer to the Modular Tooling Section on pages for Modular dapters (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE MORSE TPER HOLDERS DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER MORSE TPER LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 45 V-FLNGE *45-MT3-DPOR-5 MT E-7353S 100 PSI 1000 PSI *45-MT3-DPOR-5 MT E PSI 1000 PSI *45-MT4-DPOR-5 MT E-7353S 100 PSI 1000 PSI *45-MT4-DPOR-5 MT E PSI 1000 PSI V-FLNGE 50-MT3-DPOR-5 MT E-7353S 100 PSI 1000 PSI MT3-DPOR-5 MT E PSI 1000 PSI MT4-DPOR-5 MT E-7353S 100 PSI 1000 PSI MT4-DPOR-5 MT E PSI 1000 PSI MT5-DPOR-5 MT E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

102 V-FLNGE 2 PIEE SINGLE NGLE OLLET HUK DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. MINIMUM MXIMUM REPLEMENT SPNNER SSEMLY D MXIMUM OLLET LERNE SEL KIT WRENH PRT RNGE PROJ. TR TO TR GLND SPEED SERIES DI. PRESSURE PRESSURE PRT NUMER (NOT NUMER (INLUDED) (RPM) (3) (1) (2) (NOT INLUDED) INLUDED) 50 V-FLNGE 50-TG15-2P-DPOR TG E-7353S 100 PSI 1000 PSI Especially designed to suit large shanked tools in a N carousel with limited space. Utilizes standard coolant gland assemblies. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE 2 PIEE END MILL HOLDERS DUL PIN O-RING ROTRY GLND UTO TOOL HNGE : T Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER 50 V-FLNGE I.D. LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) Especially designed to suit large shanked tools in a N carousel with limited space. Utilizes standard coolant gland assemblies. MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 50-EM17-2P-DPOR E-7353S 100 PSI 1000 PSI EM20-2P-DPOR E-7353S 100 PSI 1000 PSI EM22-2P-DPOR E-7353S 100 PSI 1000 PSI EM25-2P-DPOR E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 101

103 KERNEY & TREKER SINGLE NGLE OLLET HUK DUL PIN O-RING ROTRY GLND Positive Seal Stop Screw D E Shank earing Diameter Receiving Manifold (Not Included) oolant Gland Dual Pin O-Ring Style TG STYLE OLLETS See Page 146. SSEMLY PRT NUMER RNGE OLLET SERIES ERING DI. LERNE D PROJ. E MX DEPTH GLND (INLUDED) MINIMUM PRESSURE (1) ll Kearney & Trecker holders are furnished with coolant stop screws, location keys and code ring locknuts MXIMUM PRESSURE (2) POSITIVE SEL STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 200 SERIES *KT200-TG10-DPOR-6P TG E-7353X 100 PSI 1000 PSI SERIES *KT300-TG10-DPOR-6P TG E-7353S 100 PSI 1000 PSI (1),(2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended. PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. KERNEY & TREKER END MILL HOLDERS DUL PIN O-RING ROTRY GLND Positive Seal Stop Screw D Shank earing Diameter Receiving Manifold (Not Included) oolant Gland Dual Pin O-Ring Style SSEMLY PRT NUMER ORE ERING DI. (IN) PROJ. (IN) D MX DEPTH (IN) GLND (INLUDED) MINIMUM PRESSURE (1) ll Kearney & Trecker holders are furnished with coolant stop screws, location keys and code ring locknuts MXIMUM PRESSURE (2) STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 200 SERIES *KT200-EM12-DPOR E-7353X 100 PSI 1000 PSI SERIES *KT300-EM12-DPOR E-7353S 100 PSI 1000 PSI *KT300-EM15-DPOR E-7353S 100 PSI 1000 PSI (1),(2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended. PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

104 T SINGLE NGLE OLLET HUK DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE DI. PROJ. D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) T 50 T50-TG10-DPOR TG E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T T END MILL HOLDERS DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 50 I.D. LERNE DI. PROJETION D TR TO TR ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T50-EM10-DPOR E-7353S 100 PSI 1000 PSI ^T50-EM12-DPOR E-7353S 100 PSI 1000 PSI ^T50-EM15-DPOR E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 103

105 T MORSE TPER HOLDERS DUL PIN O-RING ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 50 MORSE TPER LERNE DI. PROJETION D TR TO TR GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T50-MT3-DPOR-5 MT E-7353S 100 PSI 1000 PSI T50-MT4-DPOR-5 MT E-7353S 100 PSI 1000 PSI T50-MT5-DPOR-5 MT E-7353S 100 PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-Flange Single ngle ollet huck Manual Rotary oolant Gland Retention Knobs Sold Separately, See Pages TG STYLE OLLETS See Page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER 40 V-FLNGE RNGE OLLET SERIES LERNE DI. PROJ. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 40-TG10-MG TG PSI 1000 PSI V-FLNGE *45-TG10-MG TG PSI 1000 PSI V-FLNGE 50-TG10-MG TG PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

106 V-FLNGE DOULE NGLE OLLET HUK MNUL ROTRY GLND Retention Knobs Sold Separately, See Pages D STYLE OLLETS See Page 147. See page 111 for positive seal stop screw. SSEMLY PRT NUMER 40 V-FLNGE RNGE OLLET SERIES LERNE DI. PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) *40-D18-MG D PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE END MILL HOLDERS MNUL ROTRY GLND UTO TOOL HNGE : T Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER I.D. LERNE DI. PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 40 V-FLNGE 40-EM75-MG PSI 1000 PSI 4000 NONE EM10-MG PSI 1000 PSI 3300 NONE ^40-EM12-MG PSI 1000 PSI V-FLNGE *45-EM75-MG PSI 1000 PSI 4000 NONE *45-EM10-MG PSI 1000 PSI 3300 NONE ^*45-EM12-MG PSI 1000 PSI ^*45-EM15-MG PSI 1000 PSI V-FLNGE 50-EM75-MG PSI 1000 PSI 4000 NONE EM10-MG PSI 1000 PSI 3300 NONE ^50-EM12-MG PSI 1000 PSI ^50-EM15-MG PSI 1000 PSI ^50-EM20-MG PSI 1000 PSI ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 105

107 V-FLNGE S STYLE HOLDERS MNUL ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER S ONNETION LERNE DI. PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 40 V-FLNGE 40-S40-MG-6 S PSI 1000 PSI S50-MG-6 S PSI 1000 PSI V-FLNGE *45-S40-MG-6 S PSI 1000 PSI *45-S50-MG-6 S PSI 1000 PSI *45-S63-MG-6 S PSI 1000 PSI V-FLNGE ^ 50-S40-MG-6 S PSI 1000 PSI S50-MG-6 S PSI 1000 PSI S63-MG-5 S PSI 1000 PSI ^ - S 80 & S 100 holders available by special quotation on 50 V-Flange units. S is a registered trademark of KOMET. Please refer to the Modular Tooling Section on pages for Modular dapters (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE MORSE TPER HOLDERS MNUL ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER MORSE TPER LERNE DI. PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 40 V-FLNGE 40-MT3-MG-5 MT PSI 1000 PSI MT3-MG-5 MT PSI 1000 PSI MT4-MG-5 MT PSI 1000 PSI MT4-MG-5 MT PSI 1000 PSI V-FLNGE *45-MT3-MG-5 MT PSI 1000 PSI *45-MT3-MG-5 MT PSI 1000 PSI *45-MT4-MG-5 MT PSI 1000 PSI *45-MT4-MG-5 MT PSI 1000 PSI V-FLNGE 50-MT3-MG-5 MT PSI 1000 PSI MT3-MG-5 MT PSI 1000 PSI MT4-MG-5 MT PSI 1000 PSI MT4-MG-5 MT PSI 1000 PSI MT5-MG-5 MT PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

108 T SINGLE NGLE OLLET HUK manual Rotary oolant Gland TG STYLE OLLETS See Page 146. Retention Knobs Sold Separately, See Pages See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE DI. PROJ. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) T 40 T40-TG10-MG TG PSI 1000 PSI T 50 T50-TG10-MG TG PSI 1000 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at pressures below 1000 PSI. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. UTO TOOL HNGE : T t end mill holders manual Rotary oolant Gland Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER I.D. LERNE DI. PROJ. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T 40 T40-EM75-MG PSI 1000 PSI T40-EM10-MG PSI 1000 PSI ^T40-EM12-MG PSI 1000 PSI T 50 T50-EM10-MG PSI 1000 PSI ^T50-EM12-MG PSI 1000 PSI ^T50-EM15-MG PSI 1000 PSI ^ - Socket set screw location does not conform to NSI specification. Request information if set screw location is critical. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at pressures below 1000 PSI. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 107

109 T MORSE TPER HOLDERS MNUL ROTRY GLND Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER T 40 MORSE TPER LERNE DI. PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 1000 PSI. Higher speeds may be achieved at pressures below 1000 PSI. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) T40-MT2-MG-5 MT PSI 1000 PSI T40-MT3-MG-5 MT PSI 1000 PSI T40-MT4-MG-5 MT PSI 1000 PSI T 50 T50-MT3-MG-5 MT PSI 1000 PSI T50-MT4-MG-5 MT PSI 1000 PSI T50-MT5-MG-5 MT PSI 1000 PSI FED TOOLING & SYSTEMS DIVISION

110 T GLND SPEIFITIONS ND REPIR PRTS tc gland part number SPFS-STYLE bearing diameter maximum speed (rmp) minimum pressure (PSI) maximum pressure (PSI) seal kit part number I-0189T (45/50V) I-0189Y (45/50V) I-9789V (40V) I-9789T (40V) I-9889N (40V) I-9989S (45/50V) I-9989X (45/50V) R-0689Z (45/50V) SPOR-STYLE V7419 (40V) V7419J (40V) V7419M (40V) DPOR-STYLE E7353 (45/50V) E7353D (45/50V) E7353X (45/50V) E7353S (45/50V) MNUL-STYLE (40V) (40V) (40V) (45/50V) (45/50V) (45/50V) (45/50V) (45/50V) UTO TOOL HNGE : T FE SEL REPIR KIT FOR SPFS-STYLE GLNDS Kit includes (24) Face seal washers and Two-part Epoxy dhesive: Order SPOR-STYLE GLNDS - SPRE O-RING FOR PIN Order DPOR-STYLE GLNDS - SPRE O-RING FOR PIN Order We offer Repair and Reconditioning services for our T glands. Please call us at for an RG to return the unit to us. We will inspect the unit and forward a quote for the repair to you promptly! -FED TOOLING & SYSTEMS DIVISION 109

111 special application rotary coolant gland assembly questionnaire For a custom adaptation to suit your machining center, please fill out this questionnaire & fax to ( ) or to sales@coolantfedtooling.com. Special pplication Rotary oolant Gland ssembly Questionnaire We will respond promptly to your request for quotation. OMPNY DDRESS PHONE FX ONTT INDITE YOUR GEORGE WHLLEY DISTRIUTOR OR ONTT MHINE SPEIFITIONS : 1. ll possible data, including manufacturer s name, model name, model number, serial number and whether vertical or horizontal? SPINDLE 1. What is the maximum R.P.M. of the machine spindle? 2. What is the R.P.M. requirement for the tool being used in this application? 2. Machine horsepower? MHINE LIMITTIONS 1. For purposes of positioning the tool holder and coolant gland in proper relation to the machine spindle, advise what means of orientation is used?. Drive key. Drive slot. Other 2. What is the weight limitation of the holder?. With the cutting tool. Without the cutting tool 3. What is the maximum length clearance of the holder?. With the cutting tool. Witout the cutting tool 4. What is the centerline distance on the tool carousel for maximum tool diameter? 3. What is the inside taper (bore) of the spindle (i.e. 30, 35, 40, 45, 50, 60 V-Flange or T, etc.) 4. What is the bolt circle diameter on the face of the spindle? 5. What is the thread size and spacing og the bolts in the spindle bolt circle? HOLDER 1. What types of cutting tools will be used? (Indicate shank specifications for each.) 2. Specify type of holder required:. End Mill (ore size). ollet huck (apacity). Morse Taper D. Other Positive Seal djustment Stop Screws IMPORTNT! OLLET HUK USERS PLESE RED The introduction of The George Whalley ompany s positive seal adjustment stop screws provides a solution to a major problem in coolant-fed machining operations. oolant-fed cutting tools are able to deliver coolant to the cutting edge to assist cooling and chip ejection but this advantage can be seriously reduced when leakage at the stop screw decreases the coolant flow and pressure. The various standard adjustment stop screws generally in use in the machining industry for adjusting cutting tool length have basic disadvantages when used with coolant-fed tools. Steel stop screws have no sealing capability and are of little use in coolant-fed operations. Industry standard nylon capped steel stop screws provide a coolant seal where the tool shank meets the nylon cap but considerable leakage and loss of coolant pressure occurs around the screw threads. Solid nylon stop screws can provide a solution to this problem however they tend to be subject to wear when frequent tool adjustments are required. The George Whalley ompany can provide all of the proceeding stop screws to interchange with industry standard holders. We strongly recommend our exclusive positive seal stop screw which will eliminate leakage and will handle necessary pressures to allow peak performance to the cutting tool. The George Whalley ompany s positive seal adjustment stop screw also has the advantage of using fine screw threads for finer tool length adjustment. The illustrations and text which follow explain their use and capability FED TOOLING & SYSTEMS DIVISION

112 Standard Positive Seal djustment Stop Screws These stop screws are designed exclusively for use with The George Whalley ompany s positive seal style collet chucks. For information on which collet chucks accept these stop screws please see tool holders section of catalog. 1. oolant is delivered through the coolant gland pipe thread orifice in rotary inducer style holders or coolant passage through the axis of stop screw in coolant-thru-the-spindle holders. 2. Rotary inducer style holders have seals at the gland bearing surface to prevent coolant leakage. 3. oolant enters the tool holder chamber where an O-ring seal prevents coolant loss around the outside diameter of stop screw head. coolant cross hole in the neck of the stop screw then admits coolant for delivery to the cutting tool. 4. t the location where the cutting tool shank end meets the stop screw face, a nylon cap prevents leakage. 5. The nylon extension meets the end of the cutting tool shank, inside the single angle collet, for tool length adjustment and to seal against coolant leakage. Old () Thread 6. oolant flows out through the cutting tool at maximum available pressure for no. Size P 1/2-20 LH cooling and chip ejection P 7/16-20 LH P 7/16-20 LH P 7/16-20 LH P 7/16-20 LH P 5/8-18 LH P 5/8-18 LH P 5/8-18 LH P 7/16-20 LH Extension Style Positive Seal djustment Stop Screws These stop screws are designed to prevent coolant leakage between the stop screw face and the shank of short shanked cutting tools. n extension is projected into the bore of the collet for sealing and tool length adjustment. For use in collet chucks which use TG10 and TG15 series single angle collets. 1. oolant is delivered through the coolant gland pipe thread orifice in rotary inducer style holders or coolant passage through the axis of stop screw in coolant-thru-the-spindle holders. 2. Rotary inducer style holders have seals at the gland bearing surface to prevent coolant leakage. 3. oolant enters the tool holder chamber where an 0-ring seal prevents coolant loss around the outside diameter of stop screw head. coolant cross hole in the neck of the stop screw then admits coolant for delivery to the cutting tool. 4. Nylon cap is mounted to the positive seal stop screw to accept nylon extensions. These nylon extensions are manufactured slightly un dersize to provide clearance for insertion into the rear end of the single angle collet without interfering with collet grip. Where the nylon extension is inserted in the nylon cap, an O-ring is provided to prevent leakage. 5. The nylon extension meets the end of the cutting tool shank, inside the single angle collet, for tool length adjustment and to seal against coolant leakage. 6. oolant flows out through the cutting tool at maximum available pressure for cooling and chip ejection. UTO TOOL HNGE : T Extension Style Stop Screw Sets Each extension stop screw set listed includes one extension stop screw and one each of the seven extensions listed below Old NUMER () Thread Size pprox. approx P 1/2-20 LH P 7/16-20 LH P 7/16-20 LH P 7/16-20 LH Extension Style Positive Seal Stop Screws Style part old number Dia FED TOOLING & SYSTEMS DIVISION 111

113 Rotary oolant ollars are designed in three styles -Standard RPM (GS), High RPM (GH) and 2 Piece High RPM (GH2) for manual and transfer type machines. Specifically designed for applications where space is at a minimum. Rotary oolant ollars are used in many special applications. If you have a special requirement, please call your local Representative or our factory. Rotary oolant collars Standard RPM 2 Furnished D E SSEMLY PRT NUMER I.D. O.D. WIDTH D OL Rotary oolant collars high RPM E SHIELD I.D. MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) O-RING PRT NUMER (2 PS INLUDED) THRUST WSHER (2 PS INLUDED) SNP RING (2 PS INLUDED) GS PSI 750 PSI GS PSI 750 PSI GS PSI 750 PSI GS PSI 750 PSI GS PSI 750 PSI (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to O-Rings. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. Oil Mist may be utilized with these units at very low RPM. General Operating Recommendations For ll Rotary oolant ollars See Page Furnished D E &3 vailable s Seal Kit 4 5 SSEMLY PRT NUMER I.D. O.D. WIDTH D OL E SHIELD I.D. MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) THRUST WSHER (2 PS INLUDED) SNP RING (2 PS INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) GH PSI 750 PSI SK-0937 GH PSI 750 PSI SK-1250 GH PSI 750 PSI SK-1500 GH PSI 750 PSI SK-1625 GH PSI 750 PSI SK-2250 GH PSI 750 PSI SK-2750 GH PSI 1000 PSI SK-3500 GH PSI 1000 PSI SK-4000 (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750/1000 PSI. Higher speeds may be achieved at pressures below 1000 PSI. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

114 Rotary oolant collars 2 PIEE high RPM 2 Furnished 1 Furnished Furnished Dimensions SSEMLY PRT NUMER OLD PRT NUMER I.D. O.D. WIDTH D OL E SHIELD I.D. F TR MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) THRUST WSHER (2 PS INLUDED) SNP RING (2 PS INLUDED) MTING SHNK O-RING (2 PS INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) GH PSI 750 PSI SK GH PSI 750 PSI SK GH PSI 750 PSI SK GH PSI 750 PSI SK GH PSI 750 PSI SK GH PSI 750 PSI SK GH PSI 1000 PSI SK (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. ROTRY TOOLHOLDERS PLSTI SPLSH SHIELD SSEMLIES Standard RPM oolant Gland High RPM oolant Gland (6) Plastic Shield 9-5/8 od x 1-1/2 LG Shield Inside Diameter (7) oolant Torque ar 3/8-18 NPT x 11 (8) U-olt ssembly 6 7 GS-0937 GH / T U GS-1250 GH / T U GS-1625 GH / T U GS-2250 GH / T U GS-2750 GH / T U ssembly & s Diagram for Standard Rotary oolant Gland 1. Tool holder shank 2. Thrust washers (2) 3. oolant inducer rings -apply grease or bearing lubricant 4. O-rings (2) -apply grease or bearing lubricant 5. Snap ring 6. Shield ssembly 7. 3/8 D.E. Pipe Nipple 8. U-bolt & washer assembly* UTION: (1) ll holders with coolant glands (rotary coolant inducers) must have torque arm (pipe nipple) secured to prevent coolant hose interference with machine operation. (2) Rotary coolant assemblies are not designed to operate without coolant. (3) Torque arm centerline to be perpendicular to spindle centerline to maximize seal life. -FED TOOLING & SYSTEMS DIVISION 113

115 shank mounting specifications for the george whalley co. standard and high rpm one-piece rotary coolant glands SHNK O.D. SNP RING GROOVE O.D. GLND ERING WIDTH D SNP RING WIDTH FOR USE WITH GLND NUMER / / / /0.048 GH/GS / / / /0.060 GH/GS / / / /0.072 GH/GS / / / /0.091 GH/GS / / / /0.108 GH/GS / / / /0.108 GH / / / /0.125 GH shank mounting specifications for the george whalley co. high rpm two-piece rotary coolant glands SHNK O.D. O-RING GROOVE O.D. GLND ERING WIDTH D O-RING WIDTH F SET SREW POINT LOTION FOR USE WITH GLND NUMER 1.249/ / GH / / GH / / GH / / GH / / GH / / / / break in and operating recommendations for automatic and manual tool change coolant glands In order to assure proper lubrication, even wear, and proper seating, high RPM glands should be broken in at 100 RPM for 3 minutes with coolant introduced at a pressure and volume between 100 PSI and 500 PSI to prevent overloading seals. Repeat procedure at 500 RPM for 3 minutes, and again at 1000 RPM. fter break in procedure is complete, units may be run at pressures between 100 PSI and 750/1000 PSI. For maximum life and performance of these coolant glands and seals the following conditions are recommended: 1. oolant filtration: 30 to 50 micron minimum; 5 micron optimum 2. Proper type & viscosity of coolant: preferably a good water soluble synthetic with good lubrication and heat dissipation under pressure. 3. oolant pressure: minimum of 100 lbs. coolant pressure at high R.P.M s (1800 SFM or more based on I.D. dimension of coolant gland or O.D. bearing diameter of tool holder). Maximum pressure of 750/1000 PSI. 4. oolant volume must be sufficient to properly lubricate cutting tool as recommended by its manufacturer. The combination of volume and pressure can not exceed the coolant orifice delivery capability of your tool or premature gland failure may result due to excessive heat build up FED TOOLING & SYSTEMS DIVISION

116 V-FLNGE SINGLE NGLE OLLET HUKS WITH POSITIVE SEL DJUSTING STOP SREW ND ROTRY OLLRS See page 146. See page 111 for positive seal stop screw. MINIMUM MXIMUM MXIMUM REPLEMENT OPTIONL SPNNER SSEMLY OLLET SPEED SEL KIT EXTENSION STYLE WRENH PRT RNGE LERNE PROJ. GLND SERIES PRESSURE PRESSURE (RPM) PRT NUMER STOP SREW (NOT NUMER (INLUDED) (1) (2) (3) (NOT INLUDED) (NOT INLUDED) INLUDED) 50 V-FLNGE 50-TG10-GH-7P TG GH PSI 750 PSI 2800 SK TG15-GH-8P TG GH PSI 750 PSI 2200 SK See pages for Rotary oolant ollars information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. V-FLNGE END MILL HOLDERS with high rpm rotary coolant glands ROTRY TOOLHOLDERS Retention Knobs Sold Separately, See Pages SSEMLY PRT NUMER I.D. LERNE PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 50 V-FLNGE 50-EM12-GH GH PSI 750 PSI 2200 SK EM15-GH GH PSI 750 PSI 2200 SK EM17-GH GH PSI 1000 PSI 1500 SK EM20-GH GH PSI 1000 PSI 1500 SK EM22-GH GH PSI 1000 PSI 1400 SK-4000 (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750/1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. See pages for Rotary oolant Gland information For T 40 End Mill Holders please see bottom of page 105. (Manual T End Mill Holders) -FED TOOLING & SYSTEMS DIVISION 115

117 V-Flange Morse Taper Holders With High RPM Rotary oolant Gland With High RPM Rotary oolant Glands SSEMLY PRT NUMER 45 V-FLNGE MORSE TPER LERNE (INHES) PROJETION (INHES) GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) *45-MT4-GH-4 MT GH PSI 750 PSI 3300 SK V-FLNGE *50-MT4-GH-4 MT GH PSI 750 PSI 3300 SK-1625 *50-MT5-GH-5 MT GH PSI 750 PSI 2200 SK-2750 See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. NMT Taper Shank Single ngle ollet hucks With Positive Seal djusting Stop Screw and Rotary oolant Gland See page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE PROJ. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 40 NMT N40-TG10P TG GH PSI 750 PSI 2800 SK N40-TG15P TG GH PSI 750 PSI 2200 SK NMT N50-TG10P TG GH PSI 750 PSI 2800 SK N50-TG15P TG GH PSI 750 PSI 2200 SK See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

118 NMT Taper Shank End Mill Holders With Rotary oolant Gland SSEMLY PRT NUMER I.D. LERNE PROJETION GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 30 NMT *N30-EM GH PSI 750 PSI 3300 SK NMT N40-EM GH PSI 750 PSI 2800 SK NMT N50-EM GH PSI 750 PSI 2800 SK-2250 N50-EM GH PSI 750 PSI 2200 SK-2750 N50-EM GH PSI 750 PSI 2200 SK-2750 N50-EM GH PSI 1000 PSI 1500 SK-3500 N50-EM GH PSI 1000 PSI 1500 SK-3500 N50-EM GH PSI 1000 PSI 1400 SK-4000 N50-EM GH PSI 1000 PSI 1400 SK-4000 N50-EM GH PSI 1000 PSI 1400 SK-4000 NMT End Mill Holders are supplied with set screws. See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750/1000 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. ROTRY TOOLHOLDERS NMT Taper Shank Morse Taper Holders With High RPM Rotary oolant Gland SSEMLY PRT NUMER 40 NMT MORSE TPER PROJETION *N50-MT5-GH-7 MT GH PSI 750 PSI 2800 SK-2250 See pages for Rotary oolant Gland information. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) *N40-MT2-GH-4 MT GH PSI 750 PSI 5000 SK-0937 *N40-MT3-GH-4 MT GH PSI 750 PSI 4000 SK NMT *N50-MT3-GH-5 MT GH PSI 750 PSI 4000 SK-1250 *N50-MT4-GH-3 MT GH PSI 750 PSI 3300 SK-1625 *N50-MT5-GH-3 MT GH PSI 750 PSI 2800 SK-2250 (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 117

119 Straight Shank Morse Taper Holders With Rotary oolant Gland SSEMLY PRT NUMER MORSE TPER SHNK DI. OL coolant gland (included) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) replacement SEL KIT PRT NUMER (NOT INLUDED) SS12-MT2-GH-4 MT GH PSI 750 PSI 4000 SK-1250 SS12-MT3-GH-6 MT GH PSI 750 PSI 4000 SK-1250 SS12-MT4-GH-6 MT GH PSI 750 PSI 3300 SK-1625 SS15-MT2-GH-4 MT GH PSI 750 PSI 4000 SK-1250 SS15-MT3-GH-6 MT GH PSI 750 PSI 4000 SK-1250 (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. Face Mounted Double ngle ollet huck With High RPM Rotary oolant Gland For Use With Drill Speeder ollet Range See page 147. SSEMLY PRT NUMER OL PROJ. DI. D DI. MX. SREW DJUST GLND (INLUDED) *FM-D GH PSI 750 PSI 4000 SK-1250 Holders use D10 collets See pages for Rotary oolant Gland information. Furnished with High RPM oolant Gland and Nylon Seal Stop Screw MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) 118 -FED TOOLING & SYSTEMS DIVISION

120 Jacobs Taper Mount Double ngle ollet hucks With Rotary oolant Gland See page 147. SSEMLY PRT NUMER JOS TPER SIZE RNGE OLLET SERIES rbors to dapt Jacobs Taper ollet hucks to Machine Spindles LERNE OL GLND (INLUDED) MINIMUM PRESSURE MHINE JOS PRT JOS PRT MHINE JOS PRT JOS PRT SHNK TPER NUMER TPER NUMER SHNK TPER NUMER TPER NUMER MORSE TPER # R-8 RIDGEPORT MORSE TPER # /2 STRIGHT SHNK MORSE TPER # /8 STRIGHT SHNK MORSE TPER # /4 STRIGHT SHNK MORSE TPER # STRIGHT SHNK ROWN & SHRPE # (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) NYLON SEL STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) JT2-D10-GH D GH PSI 750 PSI SK JT33-D18-GH D GH PSI 750 PSI SK For applications where additional reach and maximum tool adjustments are needed For replacement nylon seals, see page 158 See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. ROTRY TOOLHOLDERS Straight Shank End Mill Holders With High RPM Rotary oolant Gland SSEMLY PRT NUMER I.D. LERNE PROJETION D OL E SHNK DI. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SS12-EM62-GH GH PSI 750 PSI 3300 SK-1625 SS12-EM75-GH GH PSI 750 PSI 3300 SK-1625 SS12-EM10-GH GH PSI 750 PSI 3300 SK-1625 SS12-EM12-GH GH PSI 750 PSI 3300 SK-1625 SS12-EM15-GH GH PSI 750 PSI 3300 SK-1625 To be used in most Straight Shank tooling applications -Gun Drills, arbide Indexable Drills, Spade Drills, etc. Triple entry design -(1) with coolant gland, (2) without coolant gland, (3) coolant-thru-the-spindle and stationary tool applications, thru entry on side of gland bearing surface See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 119

121 Straight Shank Single ngle ollet hucks With Rotary oolant Gland and Positive Stop Screw See page 146. See page 111 for positive seal stop screw. E MINIMUM MXIMUM MXIMUM REPLEMENT OPTIONL SPNNER SSEMLY D OLLET SHNK SPEED SEL KIT EXTENSION STYLE WRENH PRT RNGE LERNE PROJ. OL GLND SERIES DI. PRESSURE PRESSURE (RPM) PRT NUMER STOP SREW (NOT NUMER (INLUDED) (1) (2) (3) (NOT INLUDED) (NOT INLUDED) INLUDED) SS12-TG10-GH TG GH PSI 750 PSI 3300 SK SS15-TG10-GH TG GH PSI 750 PSI 3300 SK Triple entry design -(1) with coolant gland, (2) without coolant gland, (3) coolant-thru-the-spindle and stationary tool applications, thru entry on side of gland bearing surface. See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. Straight Shank / Jacobs Taper Mount Double ngle ollet huck With Positive Seal Stop Screw and High RPM Rotary oolant Gland See page 147. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE PROJ. D OL E SHNK DI. GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) ^*SS10-JT33-D18-GH D GH PSI 750 PSI 4000 SK ^ - Shank does not conform to NSI specifications. Designed to provide additional reach and maximum tool adjustment with use of our positive seal stop screw Single entry design requires that this chuck be used with coolant gland for coolant-thru-the-tool operations Maximum adjustment of stop screw is 5/8 See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds FED TOOLING & SYSTEMS DIVISION

122 utomotive djustable Shank Single ngle ollet huck Holders With Rotary oolant Gland See page 146. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE PROJ. D OL E SHNK GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 106-TG10-GH TG /16-12 GH PSI 750 PSI 4000 SK TG10-GH TG /8-12 GH PSI 750 PSI 3300 SK TG10-GH TG /8-12 GH PSI 750 PSI 3300 SK Dual Entry design allows use without gland for coolant-thru-the-spindle applications See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at pressures below 1000 PSI. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. utomotive djustable Shank Double ngle ollet huck Holders With Rotary oolant Gland ROTRY TOOLHOLDERS See page 147. See page 111 for positive seal stop screw. SSEMLY PRT NUMER RNGE OLLET SERIES LERNE PROJ. D OL E SHNK GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) POSITIVE SEL STOP SREW (INLUDED) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) SPNNER WRENH (NOT INLUDED) 75-D18-GH D /4-12 GH PSI 750 PSI SK D18-GH D /8-12 GH PSI 750 PSI SK D18-GH D GH PSI 750 PSI SK D18-GH D /16-12 GH PSI 750 PSI SK Dual Entry design allows use without gland for coolant-thru-the-spindle applications See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 121

123 utomotive djustable Shank Morse Taper Holders With Rotary oolant Gland REPLEMENT SSEMLY D MINIMUM MXIMUM MXIMUM E SEL KIT PRT MORSE LERNE PROJETION OL GLND SPEED SHNK PRT NUMER NUMER TPER (INLUDED) PRESSURE (1) PRESSURE (2) (RPM) (3) (NOT INLUDED) 75-MT2-GH /4-12 GH PSI 750 PSI 5000 SK MT2-GH /8-12 GH PSI 750 PSI 5000 SK MT3-GH GH PSI 750 PSI 4000 SK MT2-GH /16-12 GH PSI 750 PSI 5000 SK MT3-GH /16-12 GH PSI 750 PSI 4000 SK MT3-GH /8-12 GH PSI 750 PSI 4000 SK MT4-GH /8-12 GH PSI 750 PSI 3300 SK MT3-GH /8-12 GH PSI 750 PSI 3300 SK MT4-GH /8-12 GH PSI 750 PSI 3300 SK-1625 See pages for Rotary oolant Gland information. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. Morse Taper Shank Single ngle Style ollet hucks With Nylon ap Positive Seal Stop Screw and Rotary oolant Gland See page 146. SSEMLY PRT NUMER RNGE OLLET SERIES See pages for Rotary oolant Gland information. LERNE PROJ. D OL E MORSE TPER GLND (INLUDED) MINIMUM PRESSURE (1) MXIMUM PRESSURE (2) MXIMUM SPEED (RPM) (3) REPLEMENT SEL KIT PRT NUMER (NOT INLUDED) OPTIONL EXTENSION STYLE STOP SREW (NOT INLUDED) SPNNER WRENH (NOT INLUDED) MT3-TG10-GH-6P TG MT 3 GH PSI 750 PSI 3300 SK MT4-TG10-GH-6P TG MT 4 GH PSI 750 PSI 3300 SK *MT5-TG15-GH-7P TG MT 5 GH PSI 750 PSI 2200 SK *MT6-TG15-GH-7P TG MT 6 GH PSI 750 PSI 2200 SK (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. See page 111 for positive seal stop screw FED TOOLING & SYSTEMS DIVISION

124 Morse Taper Shank Double ngle ollet hucks With Nylon ap Positive Seal Stop Screw and Rotary oolant Gland See page 147. MINIMUM MXIMUM MXIMUM REPLEMENT POSITIVE SEL SPNNER SSEMLY D E OLLET SPEED SEL KIT STOP SREW WRENH PRT RNGE LERNE PROJ. OL MORSE GLND SERIES PRESSURE PRESSURE (RPM) PRT NUMER (NOT (NOT NUMER TPER (INLUDED) (1) (2) (3) (NOT INLUDED) INLUDED) INLUDED) *MT2-D18-GH-6P D GH PSI 750 PSI 4000 SK *MT3-D18-GH-6P D GH PSI 750 PSI 4000 SK *MT4-D18-GH-6P D GH PSI 750 PSI 4000 SK See pages for Rotary oolant Gland information. See page 111 for positive seal stop screw. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. Morse Taper Shank to Morse Taper Holders With Rotary oolant Gland Splash Shield ssembly Included With Holder. See page 113, for assembly instructions. ROTRY TOOLHOLDERS MINIMUM MXIMUM MXIMUM REPLEMENT SSEMLY OLD E D SPEED SEL KIT PRT PRT INTERIOR SHNK LERNE PROJETION OL GLND PRESSURE PRESSURE (RPM) PRT NUMER NUMER * NUMER TPER TPER (INLUDED) (1) (2) (3) (NOT INLUDED) MT2-MT2-GH MT 2 MT GH PSI 750 PSI 5000 SK-0937 MT2-MT3-GH MT 2 MT GH PSI 750 PSI 5000 SK-0937 MT2-MT4-GH MT 2 MT GH PSI 750 PSI 5000 SK-0937 MT2-MT5-GH MT 2 MT GH PSI 750 PSI 5000 SK-0937 MT3-MT3-GH MT 3 MT GH PSI 750 PSI 4000 SK-1250 MT3-MT4-GH MT 3 MT GH PSI 750 PSI 4000 SK-1250 MT3-MT5-GH MT 3 MT GH PSI 750 PSI 4000 SK-1250 MT4-MT4-GH MT 4 MT GH PSI 750 PSI 3300 SK-1625 MT4-MT5-GH MT 4 MT GH PSI 750 PSI 3300 SK-1625 MT5-MT5-GH MT 5 MT GH PSI 750 PSI 2800 SK-2250 MT5-MT6-GH MT 5 MT GH PSI 750 PSI 2800 SK-2250 * - Standard RPM oolant Glands also available. Subsititute GS for GH in ssembly s listed above. (1), (2) - These are recommended pressures. Lower coolant pressures may be utilized at very slow RPM s. Pressures above recommended PSI may cause internal damage to seals. (3) - Recommended Maximum RPM at Maximum 750 PSI. Higher speeds may be achieved at lower pressures. These RPM and Pressure ranges are not a guarantee of performance. The life and performance of the units depends on the following conditions: Proper Filtration - Proper Type & Viscosity of oolant - oolant Pressure and Volume. ll units require coolant at all speeds. -FED TOOLING & SYSTEMS DIVISION 123

125 V-Flange Single ngle ollet hucks (Sold Separately) See pages See page 146. NO. W/ Stop Screw 40 V-FLNGE NO. W/ oolant Seal Stop Screw Old NO. w/ coolant seal stop SEW Supplied with nosepiece and standard stop screw Range ollet Series Dia. Proj. D Max. Nose Piece Stop Screw oolant Seal Screw Spanner Wrench (not included) 40-TG TG () TG TG10S * 40-TG TG () TG TG10S * 40-TG TG TG TG10S * 40-TG TG () TG TG10S * 40-TG TG TG TG15S V-FLNGE * 45-TG TG () TG TG10S * 45-TG TG () TG TG10S * 45-TG TG () TG TG10S * 45-TG TG () TG TG10S * 45-TG TG () TG TG10S * 45-TG TG () TG TG15S * 45-TG TG () TG TG15S * 45-TG TG () TG TG15S * 45-TG TG () G TG15S V-FLNGE * 50-TG TG () TG TG10S TG TG () TG TG10S TG TG () TG TG10S * 50-TG TG () TG TG10S TG TG () TG TG15S * 50-TG TG () TG TG15S * 50-TG TG () TG TG15S * 50-TG TG () TG TG15S Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

126 V-Flange Single ngle ollet hucks With Positive Seal Stop Screws (Sold Separately) See pages See page V-FLNGE Old NO. Range ollet Series * 50-TG15P P TG TG15S Industry standard Single ngle ollet hucks with the added feature of Positive Seal Fine djustment Stop Screws Supplied with nosepiece and stop screw. Dia. Proj. D Max. Nose Piece Positive Seal Stop Screw Spanner Wrench (not included) 40-TG10P P TG TG10S V-FLNGE * 45-TG10P P TG TG10S * 45-TG15P P TG TG15S V-FLNGE 50-TG10P P TG TG10S V-Flange DOULE ngle ollet hucks STNDRD TOOLHOLDERS See page 147. (Sold Separately) See pages no. W/ Stop Screw no. W/ oolant Seal Stop Screw 40 V-FLNGE * 40-D D D /8 111-D * 40-D D D /8 111-D Supplied with nosepiece and stop screw Range ollet Series. Dia. Proj. D Max. Nose Piece Stop Screw oolant Seal Screw Spanner Wrench (not included) Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 125

127 V-Flange Double ngle ollet hucks With Positive Seal Stop Screw See pages 147. (Sold Separately) See pages NUMER 40 V-FLNGE Old NO. Supplied with nosepiece and stop screw Range ollet Series Dia. Proj. * 50-D18P D D D Max. Nose Piece Stop Screw Spanner Wrench (not included) * 40-D18P D D V-FLNGE V-Flange er ollet hucks See page 145. (Sold Separately) See pages NUMER 40 V-FLNGE Range ollet Series Dia. Proj. Nose Piece Optional Stop Screw Spanner Wrench (not included) 40-ER ER ER ER ER ER * 40-ER ER V-FLNGE * 50-ER ER * 50-ER ER * 50-ER ER ER ER * 50-ER ER Precision gripping within Threaded through holes for backup screws and coolant Greater precision allows for improved tool life and precise machine tolerances Supplied with nosepiece For optional stop screws see page 156 Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

128 V-Flange End Mill Holders (Sold Separately) See pages NUMER 40 V-FLNGE Old NO. i.d. Dia. Proj. Set Screw Size * 40-EM EM * 40-EM / EM / EM /8-24 * 40-EM / EM /16-20 * 40-EM /16-20 * 40-EM / EM / EM /16-18 * 40-EM /2-13 * 40-EM / EM / EM / EM /8-11 * 40-EM ,75 5/8-18 * 40-EM / EM /4-16 * 40-EM /8/11 40-EM / EM /4-16 * 40-EM /4-16 * 40-EM / EM / V-FLNGE * 45-EM /8-16 * 45-EM /8-16 * 45-EM /8-24 * 45-EM /8-16 * 45-EM /16-20 * 45-EM /2-13 * 45-EM /16-18 * 45-EM /8-11 * 45-EM /8-11 * 45-EM /8-11 * 45-EM /4-16 * 45-EM /4-16 * 45-EM /4-16 * 45-EM /4-16 * 45-EM E Same holder used for both coolant-thru-the-spindle and non coolant-fed applications Holders supplied with set screws NUMER 50 V-FLNGE Old NO. i.d. Dia. Proj. Set Screw Size 50-EM EM / EM /4-28 * 50-EM / EM /8-24 * 50-EM / EM / EM / EM /8-18 * 50-EM /8-18 * 50-EM / EM / EM /4-16 * 50-EM /4-16 * 50-EM /4-16 * 50-EM /4-16 * 50-EM /4-16 * 50-EM / EM /4-16 * 50-EM * 50-EM End Mill Holder Set Screws End Mill Holder Set Screws Set Screw Size Length NUMER / * 1/4-28 1/ * 3/8-16 5/ * 3/8-24 5/ * 7/ / * 1/2-13 3/ * 9/ / * 5/8-11 1/ * 5/8-18 1/ * 3/4-16 5/ * / Visit our website at for technical information and our latest product offerings. STNDRD TOOLHOLDERS -FED TOOLING & SYSTEMS DIVISION 127

129 V-Flange Shell Mill Holders oolant-fed and Non oolant-fed (Sold Separately) See pages Shell Mill Holders are supplied with drive keys and arbor screws Old number Pilot Dia. Dia. Proj. D rbor Screw Drive Key / Pin 40 V-FLNGE NON -FED * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM * 40-SM V-FLNGE -FED * 40-SM ** * 40-SM ** V-FLNGE NON -FED * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM * 45-SM V-FLNGE -FED * 45-SM ** * 45-SM ** * 45-SM ** V-FLNGE NON -FED * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM * 50-SM Visit our website at for technical information and our latest product offerings. oolant-fed ** Designed for oolant-fed Milling utter 128 -FED TOOLING & SYSTEMS DIVISION

130 V-Flange Face Mill Holders 4 Mounting Holes (Sold Separately) See pages V-FLNGE Pilot Dia. Dia. Proj. rbor Screw No. Drive Key/Pin * 45-FM * 45-FM * 45-FM V-FLNGE * 50-FM * 50-FM * 50-FM * 50-FM * 50-FM * 50-FM Holders have (4) mounting holes with 5/8-11 threads on a 4 bolt circle V-Flange Jacobs Taper Holders 40 V-FLNGE Old J.T. Size Proj. Proj. * 40-JT * 40-JT * 40-JT * 40-JT * 40-JT * 40-JT * 40-JT * 40-JT V-FLNGE * 45-JT * 45-JT * 45-JT * 45-JT * 45-JT * 45-JT * 45-JT * 45-JT V-FLNGE (Sold Separately) See pages Old J.T. Size Proj. Proj. * 50-JT * 50-JT * 50-JT * 50-JT * 50-JT * 50-JT * 50-JT * 50-JT STNDRD TOOLHOLDERS Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 129

131 V-Flange Morse Taper Holders Dual and End Entry Dual Entry (Sold Separately) See pages (Sold Separately) See pages Dual Entry number 40 V-FLNGE Old No. M.T. Size DI. Proj. 40-MT2-175D MT3-250D MT4-350D V-FLNGE * 45-MT2-150D * 45-MT3-231D * 45-MT4-318D * 45-MT5-475D V-FLNGE 50-MT2-200D MT3-250D MT4-338D MT5-475D Dual Entry style provides cool ant-thru-the-spindle to tang end of tooling or directly to side of tooling taper. End Entry number 40 V-FLNGE Old no. M.T. Size DI. Proj. 40-MT1-175E MT2-175E MT2-219E MT3-250E MT3-275E MT4-350E MT4-356E V-FLNGE * 45-MT2-150E * 45-MT3-231E * 45-MT4-318E * 45-MT5-475E V-FLNGE 50-MT2-200E MT3-250E MT4-337E MT5-475E End Entry provides coolant-thru-the-spindle to tang end of tooling only. (Will work for non-coolant applications) V-Flange oring ar lanks number 40 V-FLNGE Old no. DI. Proj V-FLNGE * * V-FLNGE /S (Sold Separately) See pages R ody Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

132 T Single ngle ollet hucks See page 146. (Sold Separately) See pages no. With Stop Screw T 40 Old no. no. W/ oolant Seal Stop Screw Supplied with nosepiece and stop screw Old no. Range ollet Series Dia. Proj. Nose Piece Stop Screw oolant Seal Screw Spanner Wrench (not included) * T40-TG T T40-TG T TG TG10S * T40-TG T40-TG TG TG10S T 50 * T50-TG T T50-TG T TG TG10S * T50-TG T T50-TG T TG TG10S * T50-TG T50-TG T TG TG15S T ER ollet hucks See page 145. (Sold Separately) See pages STNDRD TOOLHOLDERS T 40 Range ollet Series Dia. * T50-ER ER Precision gripping within Threaded through holes for backup screws and coolant Greater precision allows for improved tool life and precise machine tolerances Supplied with nosepiece For optional stop screws see page 156 Proj. Nose Piece Stop Screw Spanner Wrench (not included) * T40-ER ER * T40-ER ER T 50 * T50-ER ER Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 131

133 T End Mill Holders number T 40 (Sold Separately) See pages Old no. I.D. End mill holders are supplied with set screws See page 127 for additional set screws DI. Proj. Set Screw Size T40-EM T /8-24 * T40-EM /8-24 T40-EM /16-20 * T40-EM T /16-20 T40-EM /16-20 T40-EM T /16-18 * T40-EM /16-18 * T40-EM T /8-18 T40-EM /8-18 * T40-EM /8-18 * T40-EM /4-16 number T 50 Old no. I.D. DI. Proj. Set Screw Size * T50-EM /8-24 * T50-EM T /16-20 * T50-EM /16-20 * T50-EM T /16-18 * T50-EM /16-18 * T50-EM T /8-18 * T50-EM /8-18 * T50-EM T /8-18 * T50-EM T /4-16 * T50-EM /4-16 * T50-EM T /4-16 T40-EM T /4-16 * T50-EM /4-16 T40-EM T /4-16 * T50-EM /4-16 T40-EM /4-16 * T50-EM T E T Shell Mill Holders T 40 T 50 (Sold Separately) See pages Old Pilot Dia.. Dia. Proj. D rbor Screw Drive Key / Pin T40-SM T40-SM T T40-SM T T40-SM T * T50-SM T * T50-SM T * T50-SM T * T50-SM T Shell Mill Holders are supplied with drive keys and arbor screws Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

134 T Jacobs Taper Holders (Sold Separately) See pages T 40 J.T. size Size Proj. * T40-JT * T40-JT * T40-JT * T40-JT T Morse Taper Holders End Entry STNDRD TOOLHOLDERS (Sold Separately) See pages T 40 T 50 number M.T. size Dia. Proj. * T40-MT * T40-MT * T40-MT * T50-MT * T50-MT * T50-MT * T50-MT End Entry provides coolant-thru-the-spindle to tang end of tooling only. (Will work for non-coolant applications) Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 133

135 Straight Shank Single ngle ollet hucks See page 146. Old no. Range ollet Series Shank Lgth. OL D Shank Dia. E Max. optional Oil Feed dapter Nose Piece Nylon ap Stop Screw Spanner Wrench (not included) STRIGHT SHNK SS15-TG TG TG10S SS20-TG TG TG15S Supplied with nosepiece and stop screw Oil feed adapter not standard, available upon request Straight Shank Double ngle ollet hucks See page 147. number Old no. Range ollet Series Shank Lgth. OL D Shank Dia. E Max. optional Oil Feed dapter Nose Piece Nylon ap Stop Screw Spanner Wrench (not included) STRIGHT SHNK * SS10-D D D * SS12-D D D * SS15-D D D Supplied with nosepiece and stop screw Oil feed adapter not standard, available upon request Straight Shank Double ngle ollet Extensions (Slim Line) See page 147. no. Non- oolant No. With oolant Screw Range ollet Series D pprox. Shank Dia. Nose Piece Non- oolant Stop Screw oolant Stop Screw Spanner Wrench (not included) STRIGHT SHNK SS50-D30-S7 SS50-D30-S D300 1/2 Hex SD SS75-D20-S8 SS75-D20-S D200 11/16 Hex SD SS10-D10-S8 SS10-D10-S D100 7/8 Hex SD SS12-D18-S8 SS12-D18-S D /4 Hex SD FED TOOLING & SYSTEMS DIVISION

136 Morse Taper Single ngle ollet huck With oolant ross Hole See page 146. Old M.T. Size Range ollet Series Dia. Holders furnished with Nylon Stop Screw. oolant crosshole location to industry standard for Taper Shank Oil Hole Twist Drills OL D Proj. E Depth F Max. Nose Piece Nylon ap Stop Screw Spanner Wrench (not included) * MT4-TG TG TG10S Morse Taper Double ngle ollet huck With oolant ross Hole See page 147. Old NO. M.T. Size Range ollet Series Holders furnished with Nylon Stop Screw. oolant crosshole location to industry standard for Taper Shank Oil Hole Twist Drills OL D Proj. E Depth F Max. Nose Piece Nylon ap Stop Screw Spanner Wrench (not included) * MT2-D D /4 Hex D * MT3-D D /4 Hex D * MT2-D D /2 Hex D * MT3-D D /2 Hex D * MT4-D D /2 Hex D STNDRD TOOLHOLDERS Straight Shank Morse Taper Holders STRIGHT SHNK Old number M.T. SIZE DI. OL D LOTION SS15-MT SS15-MT SS17-MT SS17-MT SS25-MT FED TOOLING & SYSTEMS DIVISION 135

137 MODULR TOOLHOLDERS 136 -FED TOOLING & SYSTEMS DIVISION

138 INTERHNGELE MODULR TOOLHOLDING SYSTEM - OVERVIEW MODULR SHNKS EXTENSIONS & REDUERS TOOLHOLDERS TOOLS -Stub -V-Flange -T-Flange FIG.1 - Shrink FIG.13 FIG.2 - End Mill FIG.14 - Standard* V-Flange T-Flange - Optional** V-Flange (DIN 69871) - ollet FIG.15 - NMT FIG.3 FIG.10 FIG.16 - ollet utomatic Load -V-Flange -T-Flange -T Rotary oolant ssembly FIG.4 1 Direct onnection FIG.11 - ollet Manual Load FIG.17 -V-Flange -T-Flange -Manual Gland ssembly FIG.5 1 FIG.18 -HSK -Straight Shank FIG.7 FIG.6 FIG.12 - End Mill Rotary - ollet Rotary FIG.19 MODULR TOOLHOLDERS - ME utomotive djustable FIG.8 FIG.20 - Shell Mill oolant -Morse Taper FIG.9 - Morse Taper Rotary FIG.21 *Through Spindle oolant ** Through Flange oolant 1 vailable beginning on page 90. oming Soon! Figures 3, 6, 7, 8, 9, 12, 13, 16, 17, 18, 19, 20, 21. Visit our website at for technical information and our latest product offerings. Interchangeable with KOMET S adapters. S is a registered trademark of KOMET Stahlhalter und Werkzeugfabik. -FED TOOLING & SYSTEMS DIVISION 137

139 Modular holders stub PROJETION EDP SHNK S NUMER Projection (mm) D learance (mm) MT40-25-STU M0051 T MT40-32-STU M0053 T MT40-40-STU M0055 T MT40-50-STU M0057 T MT40-63-STU M0059 T MT50-32-STU M0071 T MT50-40-STU M0073 T MT50-50-STU M0075 T MT50-63-STU M0077 T MT50-80-STU M0079 T MT STU M0081 T M40-25-STU M0001 T M40-32-STU M0003 T M40-40-STU M0005 T M40-50-STU M0007 T M40-63-STU M0009 T M50-32-STU M0021 T M50-40-STU M0023 T M50-50-STU M0025 T M50-63-STU M0027 T M50-80-STU M0029 T M STU M0031 T FED TOOLING & SYSTEMS DIVISION

140 Modular holders standard PROJETION EDP shank S Projection (mm) D learance (mm) MT M0061 T MT M0063 T MT M0065 T MT M0067 T MT M0069 T MT M0083 T MT M0085 T MT M0087 T MT M0089 T MT M0091 T MT M0093 T M M0011 T M M0013 T M M0015 T M M0017 T M M0019 T M M0033 T M M0035 T M M0037 T M M0039 T M M0041 T M M0043 T MODULR TOOLHOLDERS -FED TOOLING & SYSTEMS DIVISION 139

141 modular extensions EDP S b S length (Mm) D clearance (mm) M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M modular reducers EDP S S length (mm) D1 learance (mm) D2 learance (mm) M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M FED TOOLING & SYSTEMS DIVISION

142 collet chucks See page 145. EDP S collet style collet range Projection (mm) D1 learance (mm) D2 clearance mm M25-ER M ER mm mm M32-ER M ER mm mm M32-ER M ER mm mm M40-ER M ER mm mm M40-ER M ER mm mm M40-ER M ER mm mm M50-ER M ER mm mm M50-ER M ER mm mm M50-ER M ER mm mm M50-ER M ER mm mm M63-ER M ER mm mm M63-ER M ER mm mm M63-ER M ER mm mm M63-ER M ER mm mm M63-ER M ER mm mm M80-ER M ER mm mm M80-ER M ER mm mm M80-ER M ER mm mm M80-ER M ER mm mm M80-ER M ER mm mm MODULR TOOLHOLDERS -FED TOOLING & SYSTEMS DIVISION 141

143 Modular End Mill (metric) EDP S ore Size Projection (mm) D1 learance (mm) D2 learance (mm) M25-EM06MM-055 M mm M25-EM08MM-055 M mm M25-EM10MM-060 M mm M32-EM06MM-055 M mm M32-EM08MM-055 M mm M32-EM10MM-060 M mm M32-EM12MM-065 M mm M40-EM06MM-055 M mm M40-EM08MM-055 M mm M40-EM10MM-060 M mm M40-EM12MM-065 M mm M40-EM16MM-070 M mm M50-EM06MM-055 M mm M50-EM08MM-055 M mm M50-EM10MM-060 M mm M50-EM12MM-065 M mm M50-EM16MM-070 M mm M50-EM20MM-075 M mm M50-EM25MM-075 M mm M63-EM06MM-055 M mm M63-EM08MM-055 M mm M63-EM10MM-060 M mm M63-EM12MM-065 M mm M63-EM16MM-070 M mm M63-EM20MM-075 M mm M63-EM25MM-080 M mm M80-EM16MM-070 M mm M80-EM20MM-075 M mm M80-EM25MM-080 M mm M80-EM32MM-090 M mm FED TOOLING & SYSTEMS DIVISION

144 Modular End Mill (inch) EDP S ore Size Projection (mm) D1 learance (mm) D2 learance (mm) M25-EM M M25-EM M M25-EM M M32-EM M M32-EM M M32-EM M M32-EM M M40-EM M M40-EM M M40-EM M M40-EM M M40-EM M M50-EM M M50-EM M M50-EM M M50-EM M M50-EM M M50-EM M M50-EM M M63-EM M M63-EM M M63-EM M M63-EM M M63-EM M M63-EM M M63-EM M M80-EM M M80-EM M M80-EM M M80-EM M M80-EM M MODULR TOOLHOLDERS -FED TOOLING & SYSTEMS DIVISION 143

145 ollet Sets Single ngle ollet Sets ollet Series Sizes number TG 100 3/8-1 x 16ths STG /8-1 x 16ths STG /8-1 x 32nds STG /32-1 x 32nds STG /8-1 x 64ths STG /32-1 x 64ths STG TG 150 3/4-1-1/2 x 16ths STG /2-1-1/2 x 16ths STG /4-1-1/2 x 32nds STG /2-1-1/2 x 32nds STG /4-1-1/2 x 64ths STG /2-1-1/2 x 64ths STG ll collet sets include wooden tray Double ngle ollet Sets ollet Series Sizes number D 300 1/16-1/4 x 32nds SD /64-1/4 x 64ths SD D 200 1/8-3/8 x 32nds SD /16-3/8 x 64ths SD /8-3/8 x 64ths SD D 100 1/8-7/16 x 16ths SD /4-9/16 x 64ths SD /16-9/16 x 64ths SD /8-9/16 x 32nds SD /8-9/16 x 64ths SD D 180 1/4-3/4 x 16ths SD /8-3/4 x 32nds SD /8-3/4 x 64ths SD /4-3/4 x 32nds SD /4-3/4 x 64ths SD ER ollet Sets ollet Series Sealed ER oolant ollet Sets ollet Series Sizes Sizes number ER 16 ( ) x SER ER 20 ( ) x SER ER 32 ( ) x SER number ER 16 ( ) x SER ER 20 ( ) x SER ER 32 ( ) x SER SELED ER coolant Style ollets revolutionary high precision front sealing collet with 0.04 collapsibility that will turn any collet chuck into a coolant-fed tool for high pressure coolant supply up to 1338 P.S.I. ollet ollet apacity ER ER ER Inch apacity mm Range ER 16 number ER 20 number ER 32 number 1/8 ( ) ER ER ER /16 ( ) ER ER ER /32 ( ) ER ER ER /4 ( ) ER ER ER /16 ( ) ER ER ER /32 ( ) ER ER ER /8 ( ) ER ER ER /32 ( ) ER ER /16 ( ) ER ER /2 ( ) ER ER /32 ( ) ER /16 ( ) ER /8 ( ) ER /32 ( ) ER /16 ( ) ER /4 ( ) ER /32 ( ) ER Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

146 ER Style ollets Inch apacity () mm Range ER 16 no. ER 20 no. ER 32 no. ollet ollet apacity ER ER ER /32 ( ) ER /16 ( ) ER ER /32 ( ) ER ER ER /8 ( ) ER ER ER /16 ( ) ER ER ER /32 ( ) ER ER ER /4 ( ) ER ER ER /16 ( ) ER ER ER /32 ( ) ER ER ER /8 ( ) ER ER ER /32 ( ) ER ER /16 ( ) ER ER /2 ( ) ER ER /32 ( ) ER /16 ( ) ER /8 ( ) ER /32 ( ) ER /16 ( ) ER /4 ( ) ER /32 ( ) ER Single ngle TGNP Style ollets apacity (Inches) (Inches) no. TGNP 100 Old NO. 3/ TGNP / TGNP / TGNP / TGNP / TGNP TGNP ollet ollet apacity TGNP OLLETS These collets have the same features as the Single ngle TG Style ollets with the added benefit of non-pullout for positive drive and axial retention. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 145

147 Single ngle TG Style ollets ollet ollet apacity TG TG apacity (inches) (inches) no. TG100 Old no. no. TG150 Old no. 3/ TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG apacity (inches) (inches) no. TG100 Old no. no. TG150 Old no. 13/ TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG / TG TG TG TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG Designed to produce accurate and powerful gripping of the cutting tool Provides maximum rigidity, thus extending the life of your cutting tools Interchangeable with most manufacturer s Single ngle ollets for maximum flexibility Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

148 Double ngle D Style ollets apacity (Inches) (Inches) ollet ollet apacity D D D D D 10 D 18 D 20 D 30 NO. Old NO. NO. Old NO. NO. Old NO. NO. Old ParT no. 1/ D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D D / D D D / D D D / D D D / D D D / D D D / D D D / D D D / D D D / D D D / D D / D D / D D / D D / D D / D D / D D / D D / D D / D D / D D / D / D / D / D / D / D / D / D / D / D / D / D Designed for flexibility over a wide range of sizes Interchangeable with most manufacturer s Double ngle ollets OLLETS Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 147

149 Straight Shank Quick hange Tension and ompression Tap Holders oolant-thru-the-spindle Type Tap dapters sold separately, see Page 150. Tap dapters sold separately, see Page 150. Shank Tap apacity Proj. D ody O.D. E Ten./omp. Tap dapter Style * N 1.25 #10 thru 1-3/ /0.120 #1 & #1 * /4 thru 2-1/ /0.250 #4 These Tap Holders can normally handle up to 600 P.S.I. of actual coolant pressure without effecting tension control. Should your application exceed this limit, please consult The George Whalley ompany before use. V-Flange and T Shank Quick Hange Tension & ompression Tap Holders oolant-thru-the-spindle Type Tap dapters sold separately, see Page 150. Tap dapters sold separately, see Page 150. number Shank Tap apacity proj. ody O.D. D Ten./omp. Tap dapter Style * N 40VF #10-1-3/ /0.120 #1 & 1 * T N 40T #10-1-3/ /0.120 #1 & 1 * N 45VF #10-1-3/ /0.120 #1 & 1 * T N 45T #10-1-3/ /0.120 #1 & 1 * N 50VF #10-1-3/ /0.120 #1 & 1 * T N 50T #10-1-3/ /0.120 #1 & 1 * VF 3/4-2-1/ /0.250 #4 * VF 3/4-2-1/ /0.250 #4 * ** 45VF #10-1-3/ /0.120 #2 & 3 ** Holder has axial float on all tap sizes and torque control thru 3/4 tap size. Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

150 utomotive djustable Shank Quick hange Tension and ompression Tap Holders with High RPM oolant Gland Tap dapters shown on Page 150 Tap dapters shown on Page 150 number Shank Tap apacity Dual entry design of this Tap Driver allows for use without coolant gland for coolant-thru-the-spindle operations. Tap dapters sold separately, see page 150. Proj. D ody Dia. E Ten./omp. GLND * /16-12 cme #10-1-3/ /0.120 GH-2250 * /8-12 cme #10-1-3/ /0.120 GH-2250 Rotary Inducer Type Tap Holders To retrofit non coolant-thru-the-spindle equipment for use with coolant fed taps. number USHING Tap RNGE D tap size E shank dia. GLND * /8 #10 thru 1/8 pipe 1-1/4 4-1/2 2-1/2 5/ GS-0937 * #10 thru 1/2 pipe 1-3/ / GS-1250 * /4 3/8 thru 3/4 pipe / / GS-1250 * /2 1/2 thru 1 pipe 2-7/16 6-7/8 3-5/8 1-1/ GS-1625 TPPING SYSTEMS Tap Holders are furnished with coolant glands Tap Holders bushings are optional, see page 151 for more information Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 149

151 Quick hange Tap dapters Tap size Style #1 Style #1 Style #2 Style #3 Style #4 No. O.D. no. O.D. no. O.D. Proj. no. O.D. no. O.D. Proj. * # * 1/ * 5/ * 3/ * 7/ * 1/ * 5/ * 3/ * 7/ * 15/ * * 1-1/16-1-1/ * 1-3/16-1-1/ * 1-5/16-1-3/ * 1-7/16-1-1/ * 1-5/ * 1-3/ * 1-7/ * * 2-1/ * 2-1/ * 2-3/ * 2-1/ * 1/16NPT * 1/8NPT * 1/4NPT * 3/8NPT * 1/2NPT * 3/4NPT * 1NPT * 1-1/4NPT * 1-1/2NPT * 2NPT Proj. indicates projection of tap driver from face of tapping unit Tap dapters shown on this page are designed for use with specific oolant-thru-the-spindle Tap Holders, shown on pages 148 and 149. heck the style indicated for your unit before ordering. Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

152 Tap Holder ushings For Use With Rotary Inducer Type Tap Holders To be used with Tap Holders shown on page 149. ushing O.D. Tap Size 5/ /4 1-1/2 * # * # * 1/ * 5/ * 3/ * 7/ * 1/ * 9/ * 5/ * 3/ * 7/ * * 1-1/ * 1-1/ * 1-3/ * 1-1/ * 1-5/ * 1/8 Pipe S.S * 1/8 Pipe L.S * 1/4 Pipe * 3/8 Pipe * 1/2 Pipe * 3/4 Pipe * 1 Pipe Quick-Tap Extensions with Positive Tap Drive Tap Size Shank Tap Square D E ody Dia #0-# # # / / / / / / / TPPING SYSTEMS Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 151

153 V-Flange Rigid Tap Holders ilz Style Non oolant-fed Utilizes popular ilz style quick change collet system Tap and tap size may be changed in seconds Precision ground components provide smooth action Extended lengths available upon request Made in the U.S.. See pages 154 and 155 for Tap dapter information number dapt Size Proj. Dia. * 40-RT1-275 # * 40-RT2-356 # * 50-RT1-275 # * 50-RT2-356 # * 50-RT3-488 # V-Flange Tension & ompression Tap Holders ilz Style Non oolant-fed number dapter Size Tap Size Range Proj. * 40-T1-425 # 1 0 to 9/16 HT 1/8 PT * 40-T2-563 # 2 0 to 7/8 HT 1/8-1/2 PT * 50-T1-400 # 1 0 to 9/16 HT 1/8 PT * 50-T2-475 # 2 0 to 7/8 HT 1/8 to 1/2 PT * 50-T3-619 # 3 13/16 to 1-3/8 HT 3/4 to 1PT Dia. Dia. Quick change -push back on the holder sleeve and the adapter with tool is removable Press on the end of the adapter nose and the tool is removable -all in a few seconds Smooth stroke-even under full torque load, the tension-compression stroke is full and free Interchangeability -our adapter and holders are interchangeable with Universal -ilz quick change holders and adapters See pages 154 and 155 for Tap dapter information Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

154 T Rigid Tooling Tap Holders ilz Style Non oolant-fed Utilizes popular ilz style quick change collet system Tap and tap size may be changed in seconds Precision ground components provide smooth action Extended lengths available upon request Made in the U.S.. See pages 154 and 155 for Tap dapter information number dapt Size Proj. Dia. * T40-RT1-275 # * T40-RT2-356 # * T50-RT1-288 # * T50-RT2-369 # * T50-RT3-500 # T Tension & ompression Tap Holders ilz Style Non oolant-fed number dapter Size Tap Size Range Proj. * T40-T1-488 #1 0-9/16 HT to 1/8 PT * T40-T2-562 #2 0-7/8 HT to 1/8-1/2 PT * T50-T1-475 #1 0-9/16 HT to 1/8 PT * T50-T2-550 #2 0-7/8 HT to 1/8-1/2 PT * T50-T3-694 #3 13/16-1-3/8 HT to 3/4 to 1 PT Dia. Quick change -push back on the holder sleeve and the adapter with tool is removable Press on the end of the adapter nose and the tool is removable -all in a few seconds Smooth stroke-even under full torque load, the tens compression stroke is full and free Interchangeability -our adapter and holders are interchangeable with Universal -iiz quick change holders and adapters See pages 154 and 155 for Tap dapter information TPPING SYSTEMS Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 153

155 ilz Style Tap dapters dapter Size #1 #2 #3 Tap Range 0 to 9/16 HND TP 1/8 SS & LS PIPE TP 0 TO 7/8 HND TP 1/8 SS & LS 1/4 to 1/2 PIPE TP 13/16 to 1-3/8 HND TP 3/4 to 1 PIPE TP Tap Size Shank Size Proj. Dia. Tap dapters shown on this page are designed for use with Tap Holders shown on pages 152 and 153. Depth * 81-# * 81-# * 81-# * 81-# * & 1/ * / * /8 LS * / * / * / * PSS 1/8 PSS * PLS 1/8 PLS * 82-# * 82-# * 82-# * 82-# * & 1/ * / * /8 LS * / * / * / * / * / * / * / * / * PSS 1/8 PSS * PLS 1/8 PLS * P 1/4P * P 3/8P * P 1/2P * / * / * / * * / * / * / * P 3/4P * P 1P Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

156 ilz Style Torque ontrol Tap dapters dapter Size #1 #2 #3 Tap Range 0 to 9/16 HND TP 1/8 PIPE TP 5/16 to 7/8 HND TP 1/4 to 1/2 PIPE TP 13/16 to 1-3/8 HND TP 1/2 to 1 PIPE TP Tap Size Proj. Dia. Depth Torque Ft. Lbs. * 91-# * 91-# * 91-# * 91-# * / * / * / * / * / * / * PSS 1/8 SS * PLS 1/8 LS * / * / * / * / * * / * / * / * / * / * / * P 1/4P * P 3/8P * P 1/2P * / * / * / * * / * / * / * P 1/2P * P 3/4P * P 1P TPPING SYSTEMS Tap dapters shown on this page are designed for use with Tap Holders shown on pages 152 and 153. Visit our website at for technical information and our latest product offerings. -FED TOOLING & SYSTEMS DIVISION 155

157 Solid Steel Stop Screw Note: When coolant-thru-the-tool is not necessary, these screws can also be used as a standard ackup or djusting Screw Old no. Thread Size /4-16 L.H /16-16 L.H /8-16 L.H /4-12 L.H /16-20 L.H /8-18 L.H /8-12 L.H /8-12 L.H /8-14 L.H /16-16 L.H /8-24 L.H. Old no. Thread Size /16-18 L.H /8-16 L.H /8-16 L.H /4-16 L.H /16-16 L.H /8-16 L.H /16-16 L.H /8-16 L.H /16-16 L.H /2-16 L.H. ER Solid Steel oolant Style Stop Screw Note: When coolant-thru-the-tool is not necessary, these screws can also be used as a standard ackup or djusting Screw Old no. Thread Size M12 x M12 x 1.50 * M12 x 1.75 Old no. Thread Size * M12 x 1.5 * M12 x 2.0 * M12 x 2.0 * Non-oolant Solid Nylon ap Stop Screw Note: These screws are steel with a nylon cap to seal against the end of a recessed drill. Old no. Thread Size /4-16 L.H /16-16 L.H /8-16 L.H /4-12 L.H /16-20 L.H /8-18 L.H. Old no. Thread Size /8-12 L.H /8-12 L.H /8-14 L.H /16-16 L.H /8-24 L.H /16-18 L.H. Solid Nylon Stop Screw Note: These screws are solid teflon designed for leak-proof sealing of threads whenever minimum in and out adjustment is necessary. Old no. Thread Size /4-16 L.H /16-16 L.H /8-16 L.H /4-12 L.H /16-20 L.H /8-18 L.H. Old no. Thread Size /8-12 L.H /8-12 L.H /8-14 L.H /16-24 L.H /1-16 L.H /8-24 L.H. End Mill Holder oolant Stop Screw no. Old no. (a) Thread Size /8-12 L.H /8-16 L.H /4-10 R.H R.H b no. Old no. (a) Thread Size /8-11 R.H M24X3 L.H M16X2 L.H R.H b 156 -FED TOOLING & SYSTEMS DIVISION

158 oolant Seal dapter Note: These solid nylon adapters should be used for straight tools 15/64 or smaller for maximum leakage control. Old no. i.d Rear Oil Feed dapters Old no. size /4-16 L.H /16-16 L.H /8-16 L.H /4-12 L.H /8-12 L.H. Extended Stop Screw For Use With End Mills Note: This stop screw must be used in conjunction with a nonpullout end mill collet to assure proper seal. Old no. THRED END MILL RNGE /8-16 L.H. 1/2-5/ /8-16 L.H. 3/ /8-16 L.H. 1/2-5/ /8-16 L.H. 3/ /8-16 L.H. 1-1/4-1-1/ /4-12 L.H. 1-1/4-1-1/ /8-12 L.H. 1-1/4-1-1/2 oolant-fed Lathe ushing Note: These coolant-fed lathe bushings adapt easily to any lathe, allowing the use of a variety of coolant-fed tooling in machines that currently lack rear entry coolant capabilities. The coolant enters thru a coolant entry port, travels parallel to the bushing and flows to the end of the cutting tool. (Most commonly used with spade drills and indexable drills.) / / / / / / / / / /8 M (20mm) /4 M (20mm) /4 M (25mm) /8 M (25mm) /8 M (32mm) /8 M (32mm) /8 M (32mm) /8 M (40mm) /8 M (40mm) /8 M (40mm) /8 M (50mm) /8 M (20mm) /4 ESSORIES -FED TOOLING & SYSTEMS DIVISION 157

159 Nylon Seal For Jacobs Taper, Double ngle ollet hucks Old NUMER Description Fits JT2-D10-GS Fits JT33-D18-GS-2 Morse Taper Reducing Sleeve With oolant ross Holes () Inside Taper () Outside Taper Morse Taper Reducing Sleeve Without oolant ross Holes () Inside Taper () Outside Taper End Mill Reducing oolant ushing D E F /4 3-3/8 1-3/8 1-3/8 2-1/ /2 3-3/8 1-3/8 1-3/8 2-1/ /4 3-3/8 1-3/8 1-3/8 2-1/ /8 1-3/8 1-3/8 2-1/ /2 1-1/ / / / / / / /8 1-5/ / /8 1-1/ / / /8 1-3/8 1-3/8 2-3/ / /8 1-1/ FED TOOLING & SYSTEMS DIVISION

160 Drive Keys For Shell Mill Holders Size D rbor Screw For Shell Mill Holders Old Pilot Dia. Size Thread OL / / / * / / * / / * / * Head 3.12 * Head 2.18 *Note: Longer length screws needed when oolant Style Shell Mills are used with Non-oolant Shell Mill dapters. Slotted ap Screws For Shell Mill rbors Old NO. D E / / / / / Wrenches For Slotted ap Screws Old NO. D ESSORIES -FED TOOLING & SYSTEMS DIVISION 159

161 ompression Nosepiece for Double ngle ollet hucks Old Size 111-D /4 Hex 111-D /2 Hex ompression Nosepiece for Straight Shank ollet Extensions Old Size 111-SD /2 Hex 111-SD /16 Hex 111-SD /8 Hex 111-SD /16 Hex ompression Nosepiece for Single ngle ollet hucks Old Size 111-TG10H /4 Hex 111-TG10S /2 Spanner 111-TG15S /2 Spanner 160 -FED TOOLING & SYSTEMS DIVISION

162 ER lamping Nut Type ER M22 X ER M25 X ER M40 X Spanner Wrenches Old Size Style /2 Pin /4 Pin /4 to 3 dj. Hook /2 Pin /4 to 2 dj. Hook to 4-1/2 di. Hook ER-Wrench Type ER ER ER ESSORIES -FED TOOLING & SYSTEMS DIVISION 161

163 High Pressure ir-operated Pumping System oolant Pressure Up To 1,000 PSI/oolant Volume Up To 10 GPM daptable to Most Machines/Heavy Duty, Stain Resistant abinet FT Model 1000 Easy to maintain Small 2 x 2 footprint 100% guaranteed performance asic System Includes: Pump 110V Solenoid Standard Length ir Inlet Hose and Fittings Standard Length Low Pressure oolant Inlet Hose, Fittings, and Sump Filter Standard Length High Pressure oolant Output Hose & Fittings Dual 100 Mesh and 200 Mesh Filters ustom Length Hoses vailable on Request Different Voltage Solenoids vailable on Request Visit our website at for technical information and our latest product offerings FED TOOLING & SYSTEMS DIVISION

164 Retention Knob SOKETS UTION: Retention knobs are manufactured to the specifications of the machine tool builder and any deviation from this could cause serious problems. Retention knobs are not normally interchangeable and failure to use the correct configuration can cause the toolholder to slip from the spindle which can result in serious damage. Retention knob fractures may occur from several factors, some of which are: improper knob configuration, mis-aligned machines, metal fatigue due to use, dropped tools, over torquing etc. Unless parts are ordered to a specific drawing or catalog number, we suggest you furnish a drawing of the part, make model number and serial number of the equipment requiring the knob. Read carefully when selecting a Socket. LIFE TIME GURNTEE MDE IN THE US SVES TIME SOKETS HVE 1/2 DRIVE IDEL TIGHTNESS IS HIEVED RETENTION KNO SOKETS MXIMUM MaxIMUM FLT Torque (In.) Ft-Lb WRKS WRKS30M WRKS30D WRKS WRKS40M WRKS WRKS45M WRKS WRKS50M Note: WRKS30, WRKS30M and WRKS30D are 3/8 Drive Sockets Sockets aid in the installation and removal of Retention Knobs. Ideal tightness is achieved, without rounding off the corners of the Retention Knob. Note: Some Retention Knobs have mixed standards. heck the shoulder and Wrench Sizes carefully when selecting a Socket to fit other Retention Knobs not listed above. Retention Knobs, Special Orders When ordering retention knobs not shown in the above listings, the following information is required: 1. Machine tool manufacturer 2. Model number and serial number 3. Sample retention knob (if available) 4. Drawing complete with critical dimensions as shown in the sample sketch. i - 45 o Type II - 60 o iii - 90 o iv - 75 o Note: This sketch of a Japanese style knob can be used for reference when requesting quotations of identifying knobs, all dimension shown are critical for proper fit. Liability Visit our website at for technical information and our latest product offerings. ny warranty implied by law, including warranties of merchantability or fitness for a particular purpose, are hereby disclaimed and excluded. No representative or person is authorized to give any other warranty or to assume for The George Whalley ompany. The George Whalley ompany will not be liable for any incidental or consequential damages. The products illustrated in this catalog are protected by United States and foreign patents, patents pending, and applied for. We have attempted to publish this catalog error free, however, we recommend inspection of tool dimensions prior to use. In addition, dimensions shown reflect current manufacturing standards and The George Whalley ompany reserves the right to make changes, without notice, to incorporate design improvements. WRNING: UTTING TOOLS MY SHTTER! LWYS WER EYE PROTETION IN THE RE OF THEIR USE. ESSORIES -FED TOOLING & SYSTEMS DIVISION 163