SECO 335 SERIES DISC MILLING RANGE ADDITIONS INNOVATION & PERFORMANCE IN NEW CUTTING WIDTHS
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1 SECO 335 SERIES DISC MILLING RANGE ADDITIONS INNOVATION & PERFORMANCE IN NEW CUTTING WIDTHS
2 DISC MILLING CUTTER Seco continues to meet and exceed customer demand with the addition of two new insert sizes for its highly successful Disc Milling Cutter. The cutter additions utilizing two new insert sizes XNHQ09 and XNHQ12 expands the cutting width range.531 to.830 for a wide scope of applications. The highly versatile cutters perform slotting, back facing, helical and circular interpolation and even plunging operations. Seco offers the cutters in both fixed-pocket versions with coolant thru, and adjustable-width versions to accommodate all types of production environments. All cutters incorporate a unique insert geometry that reduces cutting forces and noise levels, while maximizing chip flow and productivity in even the most demanding applications. Whatever the corner radius selected, the inserts also feature four cutting edges for reduced tooling cost. Additionally, part quality is improved thanks to the insert wiper flat. 2
3 AS YOUR CHALLENGES EVOLVE, SO DO OUR SOLUTIONS. DISC MILLING Intro Neutral - Fixed Neutral - Adjustable Right w/ Cassettes Left w/ Cassettes... 7 Insert Selection & Spare Parts... 8 Cutting Data... 9 SMG v2 - Workpiece Materials Classification PRODUCT OVERVIEW Optimum disc milling solution for all types of materials and applications Comprehensive range of standard stocked inserts with a large choice of corner radii, grades and cutting geometries Unique 4-cutting-edge insert geometry ensures reliable, smooth cutting processes Integrated insert wiper flats generate fine surface finish on the side of the slot Fixed-width cutter versions with central coolant Adjustable-width versions with enhanced chip space RANGE OVERVIEW: XNHQ 09 & XNHQ 12 Cutter diameters from 4.00 to (80 mm to 315 mm) with 2 connection types.750 (15 mm and 20 mm) cutting widths for fixed-pocket cutter version Cutting widths from to for adjustable-pocket version 4 insert sizes with 4 cutting edges and corner radii from to (.4mm to 5.0 mm) Full range of insert geometries and grades for all applications YOUR SECO BENEFIT Maximum flexibility, reliability, precision and ease of use Elimination of secondary finishing operations Stable, high metal-removal capability Lower tooling costs and reduced tooling inventory Efficient chip evacuation for trouble-free operation 3
4 DISC MILLING CUTTERS Cutter Insert XNHQ09/12 Width 0.75 (15/20/25 mm) - full side and face - Fixed pockets B type for stub arbor (B) A type for milling arbor (A) Dia = 80 Dia > 80 For insert selection and cutting data recommendations, see pages 8-12 For complete insert program, spare parts and technical information, see the Milling catalog DIMENSIONS IN INCH/MM FIRST STYLE TYPE a p a r EDP DESCRIPTION D c dm m l 1 E D 5m Z c* LB/KG CHOICE XNHQ.. B FP R NA XNHQ09 B FP R NA XNHQ09 B FP R NA XNHQ09 B FP R NA XNHQ09 B FP R N XNHQ09 A FP N XNHQ09 A FP N XNHQ09 Inch B FP R NA XNHQ12 NEUTRAL B FP R NA XNHQ12 A FP N XNHQ12 A FP N XNHQ12 B FP R NA XNHQ12 B FP R NA XNHQ12 B FP R NA XNHQ12 B FP R N XNHQ12 B FP R N XNHQ12 A FP N XNHQ12 A FP N XNHQ12 A FP N XNHQ12 4
5 DISC MILLING CUTTERS Cutter /R Insert XNHQ09/12 Width Full side Adjustable Type A for milling arbor adjustable (A adj.) Type B for shell mill holder adjustable (B adj.) For insert selection and cutting data recommendations, see pages 8-12 For complete insert program, spare parts and technical information, see the Milling catalog DIMENSIONS IN INCH/MM FIRST STYLE TYPE a p a r EDP DESCRIPTION D c dm m l 1 E D 5m Z c* LB/KG CHOICE XNHQ.. Inch A Adj N XNHQ09 A Adj N XNHQ09 A Adj N XNHQ09 A Adj XL0911N XNHQ09 A Adj XL0911N XNHQ09 B Adj R N XNHQ09 B Adj R N XNHQ09 B Adj R N XNHQ09 B Adj R N XNHQ09 B Adj R XL0911N XNHQ09 NEUTRAL B Adj R XL0911N XNHQ09 Inch A Adj N XNHQ09.. A Adj N XNHQ09.. A Adj N XNHQ09.. A Adj XL.50-8N XNHQ09.. A Adj XL.50-10N XNHQ09.. B Adj R N XNHQ09.. B Adj R N XNHQ09.. B Adj R N XNHQ09.. B Adj R N XNHQ09.. B Adj R XL.60-8N XNHQ09.. B Adj R XL.60-10N XNHQ09.. A Adj N XNHQ12 A Adj N XNHQ12 A Adj N XNHQ12 A Adj XL1113N XNHQ12 A Adj XL1113N XNHQ12 B Adj R N XNHQ12 B Adj R N XNHQ12 B Adj R N XNHQ12 B Adj R N XNHQ12 B Adj R XL1113N XNHQ12 NEUTRAL B Adj R XL1113N XNHQ12 A Adj N XNHQ12.. A Adj N XNHQ12.. A Adj N XNHQ12.. A Adj XL.50-8N XNHQ12.. A Adj XL.50-10N XNHQ12.. B Adj R N XNHQ12.. B Adj R N XNHQ12.. B Adj R N XNHQ12.. B Adj R N XNHQ12.. B Adj R XL.60-8N XNHQ12.. B Adj R XL.60-10N XNHQ12.. 5
6 DISC MILLING CUTTERS Cutter Insert XNHQ09/12 Max depth of cut 0.44 (11 mm) - half side - right hand with cassettes B type for stub arbor (B) A type for milling arbor (A) For insert selection and cutting data recommendations, see pages 8-12 For complete insert program, spare parts and technical information, see the Milling catalog DIMENSIONS IN INCH/MM FIRST STYLE TYPE a p a r EDP DESCRIPTION D c dm m l 1 E D 5m Z c* LB/KG CHOICE XNHQ.. Inch A Adj R XNHQ09 A Adj R XNHQ09 A Adj R XNHQ09 A Adj XL0911R XNHQ09 RIGHT A Adj XL0911R XNHQ09 B Adj R R XNHQ09 B Adj R R XNHQ09 B Adj R R XNHQ09 B Adj R R XNHQ09 B Adj R XL0911R XNHQ09 B Adj R XL0911R XNHQ09 A Adj R XNHQ09.. A Adj R XNHQ09.. A Adj R XNHQ09.. A Adj XL.50-16R XNHQ09.. RIGHT A Adj XL.50-20R XNHQ09.. B Adj R R XNHQ09.. B Adj R R XNHQ09.. B Adj R R XNHQ09.. B Adj R R XNHQ09.. B Adj R XL.60-16R XNHQ09.. B Adj R XL.60-20R XNHQ09.. Inch A Adj R XNHQ12 A Adj R XNHQ12 A Adj R XNHQ12 A Adj XL1113R XNHQ12 RIGHT A Adj XL1113R XNHQ12 B Adj R R XNHQ12 B Adj R R XNHQ12 B Adj R R XNHQ12 B Adj R R XNHQ12 B Adj R XL1113R XNHQ12 B Adj R XL1113R XNHQ12 A Adj R XNHQ12.. A Adj R XNHQ12.. A Adj R XNHQ12.. A Adj XL.50-16R XNHQ12.. RIGHT A Adj XL.50-20R XNHQ12.. B Adj R R XNHQ12.. B Adj R R XNHQ12.. B Adj R R XNHQ12.. B Adj R R XNHQ12.. B Adj R XL.60-16R XNHQ12.. B Adj R XL.60-20R XNHQ12.. 6
7 DISC MILLING CUTTERS Cutter Insert XNHQ09/12 Max depth of cut 0.44 (11 mm) - half side - left hand with cassettes Type B for stub arbor (B) Type A for milling arbor (A) For insert selection and cutting data recommendations, see pages 8-12 For complete insert program, spare parts and technical information, see the Milling catalog DIMENSIONS IN INCH/MM FIRST STYLE TYPE a p a r EDP DESCRIPTION D c dm m l 1 E D 5m Z c* LB/KG CHOICE XNHQ.. Inch A Adj L XNHQ09 A Adj L XNHQ09 A Adj L XNHQ09 A Adj XL0911L XNHQ09 LEFT A Adj XL0911L XNHQ09 B Adj R L XNHQ09 B Adj R L XNHQ09 B Adj R L XNHQ09 B Adj R L XNHQ09 B Adj R XL0911L XNHQ09 B Adj R XL0911L XNHQ09 A Adj L XNHQ09.. A Adj L XNHQ09.. A Adj L XNHQ09.. A Adj XL.50-16L XNHQ09.. LEFT A Adj XL.50-20L XNHQ09.. B Adj R L XNHQ09.. B Adj R L XNHQ09.. B Adj R L XNHQ09.. B Adj R L XNHQ09.. B Adj R XL.60-16L XNHQ09.. B Adj R XL.60-20L XNHQ09.. Inch A Adj L XNHQ12 A Adj L XNHQ12 A Adj L XNHQ12 A Adj XL1113L XNHQ12 LEFT A Adj XL1113L XNHQ12 B Adj R L XNHQ12 B Adj R L XNHQ12 B Adj R L XNHQ12 B Adj R L XNHQ12 B Adj R XL1113L XNHQ12 B Adj R XL1113L XNHQ12 A Adj L XNHQ12.. A Adj L XNHQ12.. A Adj L XNHQ12.. A Adj XL.50-16L XNHQ12.. LEFT A Adj XL.50-20L XNHQ12.. B Adj R L XNHQ12.. B Adj R L XNHQ12.. B Adj R L XNHQ12.. B Adj R L XNHQ12.. B Adj R XL.60-16L XNHQ12.. B Adj R XL.60-20L XNHQ12.. 7
8 INSERT SELECTION / SPARE PARTS XNHQ Spare parts for fixed pockets and adjustable cutter (R) SIZE DIMENSIONS IN INCH W I PART NO R e RAKE CUTTING MP2500 (EDP) MK2050 (EDP) F40M (EDP) Spare parts for fixed pockets and adjustable cutter (R) For adjustable cutter Insert type Locking screw/ Nm Key Wedge Wedge screw Key for wedge screw XNHQ090504TN4-M XNHQ090508EN4-E XNHQ090508TN4-M XNHQ090512TN4-M XNHQ090516TN4-M XNHQ090520TN4-M XNHQ090524TN4-M XNHQ090531TN4-M XNHQ090540TN4-M XNHQ120608EN4-E XNHQ120608TN4-M XNHQ120612TN4-M XNHQ120616TN4-M XNHQ120620TN4-M XNHQ120624TN4-M XNHQ120631TN4-M XNHQ120640TN4-M XNHQ120650TN4-M Adjusting screw Key for adjusting screw Right Cassettes Left R L * * XNHQ09 C T10P LD6018F-T20P T20P-4 SH6005-T09P T09P T10P/3Nm 1317XL 1317XL XL-09 EDP ** ** C XNHQ12 T10P LD6018F-T20P T20P-4 SH6005-T09P T09P T10P/3Nm 1721XL 1721XL XL-12 EDP *Cassette compatible with adjustable disc milling cutter x xxx-1418 series to generate width of cut from 14 to 17 mm, generating nominal D c diameter **Cassette compatible with adjustable disc milling cutter x xxx-1924 series to generate width of cut from 18.5 to 21 mm, generating nominal D c diameter Arbor screw for B type cutter EDP Fixed pocket cutter Arbor screw dm m MLC6S10X MC6S12X E MLC6S20X40 40 EDP Adjustable cutter Arbor screw dm m MC6S12X MC6S16X MLC6S20X EDP Fixed pocket cutter Arbor screw dm m Inch UC6S1/2UNFX1-1/ ULC6S5/8UNFX1-1/ ULC6S3/4UNFX1-1/ For fixed pocket cutter Insert type Lockin screw/nm Key 15 mm XNHQ09 C03509-T10P/3 Nm T10P-3 20 mm XNHQ12 C03511-T10P/3 Nm T10P-3 25 mm XNHQ14/LNHQ14 C04013-T15P/5 Nm T15P-4 Dimension of mounting: See Machining Navigator 2015 Milling - Page 247
9 CUTTING DATA XN09 - Insert Selection SMG INSERT SELECTION 30% 20% 10% P1 XNHQ090508TN4-M08 F40M P2 XNHQ090508TN4-M08 F40M P3 XNHQ090508TN4-M08 F40M P4 XNHQ090508TN4-M08 F40M P5 XNHQ090508TN4-M08 F40M P6 XNHQ090508TN4-M08 F40M P7 XNHQ090508TN4-M08 MP P8 XNHQ090508TN4-M08 MP P11 XNHQ090508TN4-M08 F40M M1 XNHQ090508TN4-M08 F40M M2 XNHQ090508TN4-M08 F40M M3 XNHQ090508TN4-M08 F40M M4 XNHQ090508TN4-M08 F40M M5 XNHQ090508TN4-M08 F40M K1 XNHQ090508TN4-M08 MK K2 XNHQ090508TN4-M08 MK K3 XNHQ090508TN4-M08 MK K4 XNHQ090508TN4-M08 MK K5 XNHQ090508TN4-M08 MK K6 XNHQ090508TN4-M08 MK K7 XNHQ090508TN4-M08 MK N1 XNHQ090508EN4-E07 F40M N2 XNHQ090508EN4-E07 F40M N3 XNHQ090508EN4-E07 F40M N11 XNHQ090508EN4-E07 F40M S1 XNHQ090508TN4-M08 F40M S2 XNHQ090508TN4-M08 F40M S3 XNHQ090508TN4-M08 F40M S11 XNHQ090508TN4-M08 F40M S12 XNHQ090508TN4-M08 F40M S13 XNHQ090508TN4-M08 F40M H5 XNHQ090508TN4-M08 MP H8 XNHQ090508TN4-M08 MP H11 XNHQ090508TN4-M08 F40M H12 XNHQ090508TN4-M08 F40M H21 XNHQ090508TN4-M08 MP SMG = Seco Material Group f z = in/tooth v c = sf/min a r /D c = % All cutting data are start values. f z 9
10 CUTTING DATA XN09 - Cutting Data V c = (sf/min) F40M MP2500 MK2050 SMG 30% 20% 10% 30% 20% 10% 30% 20% 10% P P P P P P P P P M M M M M K K K K K K K N N N N S S S S S S H H H H H
11 CUTTING DATA XN12 - Insert Selection SMG INSERT SELECTION 30% 20% 10% P1 XNHQ120608TN4-M10 F40M P2 XNHQ120608TN4-M10 F40M P3 XNHQ120608TN4-M10 F40M P4 XNHQ120608TN4-M10 F40M P5 XNHQ120608TN4-M10 F40M P6 XNHQ120608TN4-M10 F40M P7 XNHQ120608TN4-M10 MP P8 XNHQ120608TN4-M10 MP P11 XNHQ120608TN4-M10 F40M M1 XNHQ120608TN4-M10 F40M M2 XNHQ120608TN4-M10 F40M M3 XNHQ120608TN4-M10 F40M M4 XNHQ120608TN4-M10 F40M M5 XNHQ120608TN4-M10 F40M K1 XNHQ120608TN4-M10 MK K2 XNHQ120608TN4-M10 MK K3 XNHQ120608TN4-M10 MK K4 XNHQ120608TN4-M10 MK K5 XNHQ120608TN4-M10 MK K6 XNHQ120608TN4-M10 MK K7 XNHQ120608TN4-M10 MK N1 XNHQ120608EN4-E09 F40M N2 XNHQ120608EN4-E09 F40M N3 XNHQ120608EN4-E09 F40M N11 XNHQ120608EN4-E09 F40M S1 XNHQ120608TN4-M10 F40M S2 XNHQ120608TN4-M10 F40M S3 XNHQ120608TN4-M10 F40M S11 XNHQ120608TN4-M10 F40M S12 XNHQ120608TN4-M10 F40M S13 XNHQ120608TN4-M10 F40M H5 XNHQ120608TN4-M10 MP H8 XNHQ120608TN4-M10 MP H11 XNHQ120608TN4-M10 F40M H12 XNHQ120608TN4-M10 F40M H21 XNHQ120608TN4-M10 MP SMG = Seco Material Group f z = in/tooth v c = sf/min a r /D c = % All cutting data are start values. f z 11
12 CUTTING DATA XN12 - Cutting Data V c = (sf/min) F40M MP2500 MK2050 SMG 30% 20% 10% 30% 20% 10% 30% 20% 10% P P P P P P P P P M M M M M K K K K K K K N N N N S S S S S S H H H H H
13 WORKPIECE MATERIALS CLASSIFICATION SMG v2 Steels, ferritic and martensitic stainless steels SMG DESCRIPTION PROPERTIES UTS = Ultimate tensile strength (ksi) REFERENCE MATERIAL (ANSI) P1 Free-cutting steels 50 < UTS < UTS = 55 ksi P2 Low alloy ferritic steels, C < 0.25%wt Low alloy weldable general structural steels 45 < UTS < 85 A 573 Gr. 58 UTS = 60 ksi P3 Ferritic & ferritic/pearlitic steels, C < 0.25%wt Weldable general structural steels Case hardening steels 60 < UTS < UTS = 80 ksi P4 Low alloy general structural steels, 0.25% < C < 0.67%wt Low alloy Quench & Temper steels 75 < UTS < UTS = 95 ksi P5 Structural steels, 0.25% < C < 0.67%wt Quench & Temper steels 80 < UTS < UTS = 100 ksi P6 Low alloy through hardening steels, C > 0.67%wt Low alloy spring and bearing steels 75 < UTS < UTS = 85 ksi P7 Through hardening steels, C > 0.67%wt Spring and bearing steels 85 < UTS < UTS = 95 ksi P8 Tool steels High Speed Steels (HSS) 85 < UTS < 170 H13 UTS = 100 ksi P11 Ferritic & martensitic stainless steels 60 < UTS < UTS = 95 ksi 13
14 WORKPIECE MATERIALS CLASSIFICATION, SMG v2 Free-cutting, austenitic and duplex stainless steels SMG DESCRIPTION PROPERTIES REFERENCE MATERIAL (ANSI) M1 Free-cutting austenitic stainless steels 303 M2 Low alloy austenitic stainless steels 304 M3 Medium alloy austenitic stainless steels 316 L M4 High alloy austenitic and duplex stainless steels 2205 Duplex M5 Difficult high alloy austenitic and duplex stainless steels 2507 Super duplex Cast irons SMG DESCRIPTION PROPERTIES REFERENCE MATERIAL (ANSI) K1 Grey cast irons (GCI) A48 35 B K2 Compacted graphite irons (CGI) Grade K3 Malleable cast irons (MCI) A K4 Nodular cast irons (SGI) K5 Austempered ductile irons (ADI) 1050/700/7 K6 Austenitic lamellar cast irons A436 Type 1 (Ni-Resist 1) K7 Austenitic nodular cast irons A439 Type D-2M (Ni-Resist D-2M) 14
15 WORKPIECE MATERIALS CLASSIFICATION, SMG v2 Non-ferrous metals SMG DESCRIPTION PROPERTIES REFERENCE MATERIAL (ANSI) N1 Aluminum alloys, Si < 9% 7075-T6 N2 Aluminum alloys, 9% < Si < 16% Si = 12% N3 Aluminum alloys, Si >16% AlSi17Cu5 N11 Copper alloys UNS C38500 Superalloys and titanium SMG DESCRIPTION PROPERTIES REFERENCE MATERIAL (ANSI) S1 Iron based superalloys Discalloy S2 Cobalt based superalloys Stellite 21 S3 Nickel based superalloys Inconel 718 S11 Titanium, low alloyed, (a) Ti S12 Titanium, medium alloyed, (a+β) TiAl6V4 S13 Titanium, high alloyed, (near β and β) Ti10V2Fe3Al Hard materials SMG DESCRIPTION PROPERTIES REFERENCE MATERIAL (ANSI) H3 Case hardened steels 58 < HRC < 62 H5 Quenched & Tempered steels 38 < HRC < HRC HRC H7 Quenched & Tempered steels Bearing steels 56 < HRC < HRC H8 Tool steels High Speed Steels 38 < HRC < 64 H13 50 HRC H11 Martensitic stainless steels 38 < HRC < 50 H12 Precipitation hardened stainless steels 33 < HRC < 50 H21 Manganese steels 23 < HRC < 64 H31 White cast irons 50 < HRC < HRC 17-4PH 35 HRC Hadfield, High manganese steel 50 HRC A532 ID, White cast iron 55 HRC 15
16 Follow Seco Tools on Twitter, Facebook, Blogger and YouTube. Stay up to date on new products and technology, special events, promotions and more. SECOTOOLS.COM/US/FOLLOWSECO NORTH AMERICAN HEADQUARTERS 2805 Bellingham Drive Troy, MI To find an Authorized SECO Distributor near you, please refer to the Distributor Locator on our website: SECOTOOLS.COM/US For technical assistance, call: P GT Copyright 2015 Seco Tools, LLC Printed in USA. All rights reserved. 16
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