GROOVING INSERTS. Thread Turning Index. Back to Main Index

Transcription

1 Grooving > Insers

2 GOOVING INSETS Thread Turning Index Back o Main Index VADEX Ordering Code Sysem...Page 149 Exernal - DIN 471 eaining ing Grooves for Shafs...Page 150 Inernal - DIN 472 eaining ing Grooves for Bores...Page 151 Inernal - DIN 472 eaining ing Grooves for Bores-Micro...Page 152 Exernal/Inernal - DIN 7993 Snap ing Grooves...Page 154 Exernal/Inernal - DIN 7993 Snap ing Grooves - Micro...Page 155 Exernal - DIN 76 Thread Undercus...Page 156 Inernal - DIN 76 Thread Undercus...Page 157 Inernal - DIN Grooves - Micro...Page 157 Inernal - DIN 471 DIN Face Grooves - Micro...Page 158 Square Groove - Microscope...Page 159 ound Groove - Microscope...Page 160 Face Groove - Microscope...Page 161 Grooving Insers Pre-Par Off - Microscope...Page

3 Vardex Ordering Code Sysem Grooving Inser I D VKP 9 1- Inser Size 2 - Inser Syle 3 - Type of Inser 4 - H / H Inser IC IC1/4 3 - IC3/8 4 - IC1/2 5 - IC5/8 IC E - Exernal I - Inernal - igh Hand Inser - ef Hand Inser 5 - Groove Sd. idh (mm) 6 - Profile Syle C - Full Profile 7 - Groove Sandard DIN 471 Parial DIN 471 DIN 472 Parial DIN 472 DIN 7993 Parial DIN 7993 DIN 76 ST, DIN 76 SH DIN 3770 Grooving Micro Inser - Double Ended 8 - Groove Deph (mm) 9 - Carbide Grade VTX VKP (for Mini) VHX (for Mini) Grooving Insers S 2 I A 6 - D471/D VMX 9 1- Inser Dia. 2 - Inser Syle 3 - Type of Inser 4 - H / H Inser 5 -Groove sd. idh mm mm mm mm mm S - Micro Inser I - Inernal - igh Hand Inser - ef Hand Inser (mm) 6 - Inser engh 7 - Groove Sandard 8 - Groove Deph 9 - Carbide Grade A - Axialy S - Shor M - Medium - ong DIN 471 DIN 472 DIN 7993 DIN 76SH, DIN 76ST DIN 3770S, DIN 3770D DIN 471/472 - Face Grooving (mm) VMX Grooving Insers - Single Ended M GS / 8 VBX Produc ine M - Microscope 2 - Inser Size 4, 5, 6, Min Bore Dia Type of Applicaion idh / adius 7 - Overhang engh 8 - H or H 9 - Carbide Grades GS - Grooving Square G - Grooving ound FG - Face Grooving Inernal FP - Face Grooving Exernal PP - Pre Par Off idh adius (mm) (mm) H - H VBX 149

4 DIN 471 eaining ing Grooves for Shafs Exernal 45 1 d1 I C I C m Sandard (Parial Profile) Sandard (Full Profile) Grooving Insers Sandard (Parial Profile) Inser Size Ordering Code Groove Sd. Dimensions mm Anvil Holder IC H m (H13) 3E1.10-D /8 3E1.30-D E1.60-D YE3M-1.5N A..-3 3E1.85-D ange of profiles also available on IC 1/4, 1/2 and 5/8, insers on reques. Sandard (Full Profile) Inser Size Ordering Code Groove Sd. Dimensions mm Anvil Holder IC H m(h13) d1 1 3E1.10C-D E1.10C-D E1.30C-D E1.30C-D /8 3E1.60C-D E1.60C-D YE3M-1.5N A..-3 3E1.60C-D E1.85C-D E1.85C-D E2.15C-D ange of profiles also available on IC 1/4, 1/2 and 5/8, insers on reques. 150

5 DIN 472 eaining ing Grooves for Bores Inernal 1 d1 I C I C 45 IC 5.0 m Sandard (Parial Profile) Sandard (Full Profile) Mini- (Parial Profile) Sandard (Parial Profile) Inser Size Ordering Code Groove Sd. Dimensions mm Anvil Holder IC m (H13) 3/8 3I1.10-D I1.30-D I1.60-D I1.85-D ange of profiles also available on IC 1/4, 1/2 and 5/8, insers on reques. For minimum bore diameers, refer o page 165. YI3M-1.5N AV..-3 Grooving Insers Sandard (Full Profile) Inser Size Ordering Code Groove Sd. Dimensions mm Anvil Holder IC m (H13) d1 1 3/8 3I1.10C-D I1.30C-D I1.30C-D I1.30C-D I1.60C-D I1.60C-D I1.85C-D I2.15C-D ange of profiles also available on IC 1/4, 1/2 and 5/8, insers on reques. For minimum bore diameers, refer o page 165. YI3M-1.5N AV..-3 Mini- (Parial Profile) Inser Size Ordering Code Groove Sd. Dimensions mm Min. Bore dia (mm) Holder IC m (H13) 5I0.9-D I1.1-D NV I1.3-D

6 DIN 472 eaining ing Grooves for Bores Inernal F d B 1 m H-Double Ended Grooving Insers Micro - Double Ended Inser dia. Ordering Code Groove Sd. Dimensions mm Min. Bore dia. d (mm) H m (H13) 1 B F mm Holder 3.0SI0.90S-D SI0.90M-D SI1.10S-D SMC SI1.10M-D SI0.90S-D SI0.90M-D SI0.90-D SI1.10S-D SI1.10M-D SI1.10-D SI1.30S-D SMC SI1.30M-D SI1.30-D SI1.60S-D SI1.60M-D SI1.60-D SI0.90S-D SI0.90M-D SI0.90-D SI1.10S-D SI1.10M-D SI1.10-D SI1.30S-D SI1.30M-D SI1.30-D SI1.60S-D SMC SI1.60M-D SI1.60-D SI1.85S-D SI1.85M-D SI1.85-D SI2.15S-D SI2.15M-D SI2.15-D coninued on nex page 152

7 DIN 472 eaining ing Grooves for Bores (con') Inernal F d B 1 m H-Double Ended Micro - Double Ended (con') Inser dia. Ordering Code Groove Sd. Dimensions mm Min. Bore dia. d (mm) H m (H13) 1 B F mm Holder 8.0SI1.10M-D SI1.30M-D SI1.60M-D SI1.85M-D SMC SI2.15M-D SI2.65M-D SI3.15M-D SI1.30M-D SI1.60M-D SI1.85M-D SI2.15M-D SI2.65M-D SMC SI3.15M-D SI4.15M-D SI5.15M-D Grooving Insers 153

8 DIN 7993 Snap ing Grooves Exernal IC Sandard (Parial Profile) Grooving Insers Sandard (Parial Profile for Shafs) Inser Size Ordering Code Dimensions mm Anvil Holder IC H 3E0.40-D /8 3E0.60-D E0.90-D YE3M-1.5N A..-3 3E1.00-D ange of profiles also available on IC 1/4, 1/2 and 5/8, insers on reques. Inernal IC IC 5.0 Sandard (Parial Profile) Mini- (Parial Profile) Sandard (Parial Profile for Bores) Inser Size Ordering Code Dimensions mm Anvil Holder 3/8 IC H 3I0.60-D I0.90-D I1.00-D ange of profiles also available on IC 1/4, 1/2 and 5/8 insers on reques. For minimum bore diameers, refer o page 165. YI3M-1.5N AV..-3 Mini- (Parial Profile for Bores) Inser Size Ordering Code Dimensions mm Min Bore dia. Holder IC H mm 5I0.4-D NV I0.6-D

9 DIN 7993 Snap ing Grooves Inernal F d B 1 H-Double Ended Micro (Parial Profile) - Double Ended Inser Dia. Ordering Code Groove Sd. Dimensions mm Min. Bore dia. d (mm) H 1 B F mm Holder SI0.4S-D SI0.4M-D SMC SI0.4S-D SI0.4M-D SI0.4-D SI0.6S-D SI0.6M-D SMC SI0.6-D SI0.9S-D SI0.9M-D SI0.9-D SI0.9S-D SI0.9M-D SI0.9-D SI1.0S-D SI1.0M-D SMC SI1.0-D SI1.1S-D SI1.1M-D SI1.1-D SI0.9M-D SI1.1M-D SMC SI1.4M-D SI1.4M-D SI1.8M-D SMC Grooving Insers 155

10 IC DIN 76 Thread Undercus (For ISO Meric Threads in Accordance wih DIN 13) Exernal 30 min g1 1 g g2 IC Normal - Type A Shor - Type B Grooving Insers Sandard (Normal - Type A) Inser Size Ordering Code Pich Dimensions mm Anvil Holder IC H mm g1 g2 1 3E0.50-D76ST E0.60-D76ST /8 3E0.70-D76ST YE3M-1.5N A..-3 3E0.80-D76ST E1.00-D76ST E1.25-D76ST /8 5E1.50-D76ST E1.75-D76ST YE5M-1.5N A..-5 5E2.00-D76ST Sandard (Shor - Type B) Inser Size Ordering Code Pich Dimensions mm Anvil Holder IC H mm g1 g2 1 3E1.00-D76SH /8 3E1.25-D76SH E1.50-D76SH YE3M-1.5N A..-3 3E1.75-D76SH E2.00-D76SH /8 5E2.50-D76SH YE5M-1.5N A..-5 5E3.00-D76SH ange of profiles also available on IC 1/4 and 1/2 insers on reques. 156

11 IC IC DIN 76 Thread Undercus (For ISO Meric Threads in Accordance wih DIN 13) Inernal 1 g1 1 g1 30 min g1 g2 Normal - Type C Shor - TypeD Sandard (Normal - Type C) Inser Size Ordering Code Pich Dimensions mm Anvil Holder IC H mm g1 g2 1 3/8 3I0.50-D76ST I0.60-D76ST I0.70-D76ST I0.80-D76ST I1.00-D76ST ange of profiles also available on IC 1/4, 1/2 and 5/8 insers on reques. For minimum bore diameers, refer o page 165. Sandard (Shor - Type D) Y13M-1.5N Inser Size Ordering Code Pich Dimensions mm Anvil Holder IC H mm g1 g2 1 3/8 3I1.00-D76SH I1.25-D76SH I1.50-D76SH I1.75-D76SH ange of profiles also available on IC 1/4, 1/2 and 5/8 insers on reques. For minimum bore diameers, refer o page 165. DIN Grooves Inernal Y13M-1.5N A..-3 A..-3 Grooving Insers F d B 1 m H-Double Ended Micro - Double Ended Inser dia. Ordering Code Groove Sd. Dimensions mm Min. Bore dia. d (mm) H m (H13) 1 B F mm Holder 6.0SI1.6S-D3770S SI1.6M-D3770S SI1.6-D3770S SI2.0S-D3770D SMC SI2.0M-D3770D SI2.0-D3770D

12 DIN 471 DIN Face Grooves Inernal m Ouer grv. Ø Inner grv. Ø F d H-Double Ended Grooving Insers Micro (Parial Profile) - Double Ended Inser dia. Ordering Code Groove Sd. Dimensions mm Inner d (mm) H m (H13) F Sleeve Groove Ø SI0.7A-D471/ Ouer Groove Ø SI0.8A-D471/ SI0.9A-D471/ SMC SI1.1A-D471/ SI1.3A-D471/ SI1.6A-D471/ SI0.7A-D471/ SI0.8A-D471/ SI0.9A-D471/ SI1.1A-D471/ SMC SI1.3A-D471/ SI1.6A-D471/ SI1.85A-D471/ SI2.15A-D471/ SI1.1A-D471/ SI1.3A-D471/ SI1.6A-D471/ SMC SI1.85A-D471/ SI2.15A-D471/ SI2.65A-D471/ SI1.3A-D471/ SI1.6A-D471/ SI1.85A-D471/ SI2.15A-D471/ SMC SI2.65A-D471/ SI3.15A-D471/ SI4.15A-D471/

13 Square Groove Inernal F max 1 H-Single Ended d Micro - Single Ended Groove Dimensions (mm) Inser dia. Ordering Code Dimensions mm Min. Bore dia. ± max d(mm) H /H 1 F mm Holder M442GS / M442GS / MHC..-4 M442GS / M552GS / M552GS / M552GS / M552GS / M552GS / MHC..-5 M552GS / M552GS / M552GS / M552GS / M662GS / M662GS / M662GS / M662GS / M662GS / M662GS / M662GS / MHC..-6 M662GS / M662GS / M662GS / M662GS / M662GS / M772GS / M772GS / M772GS / M772GS / M772GS / M772GS / M772GS / MHC..-7 M772GS / M772GS / M772GS / M772GS / M772GS / Microscope ef-handed ools available upon reques (Example: M442GS ) Grooving Insers 159

14 ound Groove Inernal F 1 max d H-Single Ended Grooving Insers Micro - Single Ended Groove Dimensions (mm) Inser dia. Ordering Code Dimensions (mm) Min. Bore dia. ±0.025 max d(mm) H /H 1 F mm Holder M442G / MHC M552G / M552G / MHC M552G / M662G / M662G / MHC M662G / Microscope ef-handed ools available upon reques (Example: M442G ) 160

15 Face Grooving Inernal max Min. Bore Diameer F ypx2 1 d H-Single Ended Micro - Single Ended Groove Dimensions (mm) Inser dia. Ordering Code Dimensions mm Min. Bore dia. ±0.025 max d(mm) H /H 1 F mm Holder M662FG 10 15/ M662FG 15 15/ M662FG 20 15/ MHC M662FG 25 15/ M662FG 30 15/ Grooving Insers Face Grooving Ex ernal ypx2 Min. Bore Diameer F max d 1 H-Single Ended Micro - Single Ended Groove Dimensions (mm) Inser dia. Ordering Code Dimensions mm Min. Bore dia. ±0.025 max d(mm) H /H 1 F mm Holder M662FP 10 15/ M662FP 15 15/ M662FP 20 15/ MHC M662FP 25 15/ M662FP 30 15/ Microscope ef-handed ools available upon reques (Example: M662FG ) 161

16 Pre-Par Off Inernal 1 d Paring Off F max H-Single Ended Grooving Insers Micro - Single Ended Groove Dimensions (mm) Inser dia. Ordering Code Dimensions (mm) Min. Bore dia. ±0.025 max d(mm) H /H 1 F mm Holder M552PP / M552PP / M552PP / MHC..-5 M552PP / Microscope ef-handed ools available upon reques (Example: M662FP ) 162

17 Grooving > Toolholders

18 GOOVING TOOHODES Thread Turning Index Back o Main Index Exernal Sandard...Page 164 Inernal Sandard...Page 165 Inernal Mini-...Page 166 Inernal Mini- - Adjusable...Page 166 Micro...Page 167 Microscope...Page 168 For VADEX ordering code sysem, see page 99. Ex ernal Toolholders H1 H F B 2 1 Grooving Toolholders Sandard Spare Pars Inser Size Ordering Code Dimensions mm * IC H H=H1=B F 1 2 Inser Screw Anvil Screw Torx Key Anvil H N /4 N SN2T - K2T - N A3/ A /8 A A SA3T SY3T K3T YE3M-1.5N A A A /2 A SA4T SY4T K4T YE4M-1.5N A A /8 A A SA5T SY5T K5T YE5M-1.5N A * The oolholders are supplied wih sandard anvils. For Grooving, please use he anvils indicaed in he able above. 164

19 Inernal Toolholders F 1 D1 D A Sandard Inser Size Ordering Code Dimensions mm Min Bore dia. Spare Pars IC H A 1 D D1 F mm Inser Screw Anvil Screw Torx Key Anvil H 1/4 3/8 1/2 5/8 NV10D NV NV NV NV NV16D AV AV AV25D AV AV SN2T - K2T - SN3T - K3T - SA3T SY3T K3T YI3M-1.5N NV SN4T - K4T - AV AV25D AV AV SA4T SY4T K4T YI4M-1.5N AV SN5T SY5T K5T YI5M-1.5N AV AV AV SA5T SY5T K5T YI5M-1.5N * Grooving Toolholders * The oolholders are supplied wih sandard anvils. For Grooving, please use he anvils indicaed in he able above. Holders wih coolan channel available as sandard. For ordering code see page

20 Inernal Toolholders D D1 A 1 Mini- Inser Size Ordering Code Dimensions mm Ani-Vibraion Sysem Spare Pars IC H A 1 D D1 Inser Screw Torx Key 5.0 SNV 10U No BNV 10S Carbide Implaned BNV 10M Carbide Implaned BNV Carbide Implaned SN5T K5T Grooving Toolholders Mini- - Adjusable Inser Size Ordering Code Dimensions mm Spare Pars IC Sleeve Holder H A 1 D D1 Inser Screw Torx Key for Inser Screw Holder Screw x 3 Key for Holder Screw 5.0 SV BNV6.2T SN5T K5T S4.0 K

21 Inernal Toolholders d Double Ended 1 0 D ocaion Screw Spare Pars Micro - Double Ended Micro Inser Dia. Shank Dia. Ordering Code Dimensions mm ocaion Screw* Clamping Screw x 3 d (mm) D 1 0 Screw M Key Screw Key SMC Shor 89 4GISM8X SMC Medium 96 4GISM8X SMC Shor 104 4GISM8X SMC Medium 111 4GISM8X SMC SMC SMC SMC SMC SMC SMC SMC SMC SMC SMC Shor 89 4GISM8X Medium 96 4GISM8X ong 101 4GISM8X Shor 104 4GISM8X Medium 111 4GISM8X ong 116 4GISM8X Shor 89 4GISM8X Medium 96 4GISM8X ong 101 4GISM8X Shor 104 4GISM8X Medium 111 4GISM8X ong 116 4GISM8X Shor 107 4GISM8X Medium 115 4GISM8X ong 123 4GISM8X Shor 110 4GISM8X Medium 120 4GISM8X ong 130 4GISM8X10 10 * Every oolholder package conains he full range of locaion screws needed. K4.0 M4X0.7X4.0 K2.0 M6X1.0X5.0 K3.0 Grooving Toolholders 167

22 Inernal Toolholders d H H1 B 13.5 D Coolan Holes Grooving Toolholders Micro - Single Ended Spare Pars Micro Inser Dia. Ordering Code Dimensions mm d (mm) D=B H1 H Clamping Screw Key MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC S7DT15 KT15 Simple Clamping Sysem Simple and fool-proof, he new clamping sysem uses one large screw o secure he inser in he holder Sopper Pin Provides precise cuing edge heigh and perfec axial locaion 168

23 Grooving > Technical Daa

24 Grooving Technical Daa ecommended Grades, Cuing Speeds Vc [m/min] and Feed f [mm/rev] Maerial Group PSeel M Sainless Seel K Cas Iron N (K) Non-Ferrous Meals S (M) Hea esisan Maerial Vardex No. 1 Maerial Hardness Brinell HB Vc [m/min] Coaed VMX/VBX VTX (Micro & VKP (Mini) VHX (Mini) (aydown) Microscope) Feed [mm/rev] aydown & Mini Micro & Microscope ow carbon (C= %) Unalloyed seel Medium carbon (C= %) High Carbon (C= %) Non hardened ow alloy seel (alloying elemens 5%) Hardened Hardened High alloy seel Annealed (alloying elemens >5%) Hardened Cas seel ow alloy (alloying elemens <5%) High alloy (alloying elemens >5%) Sainless seel Non hardened Feriic Hardened Sainless seel Auseniic Auseniic Super Auseniic Sainless seel Non hardened Cas feriic Hardened Cas auseniic Auseniic Hardened Malleable Cas iron Ferriic (shor chips) Pearliic (long chips) Grey cas iron ow ensile srengh High ensile srengh Nodular SG iron Feriic Pearliic Aluminium alloys Non aging rough Aged Aluminium alloys Cas Cas & aged Aluminium alloys Cas Si 13-22% Copper and Brass copper alloys Bronze and non leaded copper Annealed (Iron based) High emperaure Aged (Iron based) alloys Annealed (Nickel or Cobal based) Aged (Nickel or Cobal based) Tianium alloys Pure 99.5 Ti 400m α+β alloys 1050m H (K) Hardned Maerial Exra hard seel Hardened & empered 45-50Hc Hc Grades and Their Applicaion Grade Applicaion Type Sample Grade Applicaion Type Sample VTX VMX VBX General use carbide grade. A ough sub-micron subsrae wih TiAlN coaing. Provides good fracure oughness and excellen wear resisance. General use carbide grade for Micro insers. TiN coaed General use carbide grade for Microscope insers. TiCN coaed VKP VHX General use carbide grade for Mini insers. TiN coaed General use HSS grade for Mini insers. For Machining a low cuing speed. TiN coaed