Festoon Systems for I-Beams Program
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- Erick Ross
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1 Fetoon Sytem for I-Beam Program
2 2
3 Content Cable Trolley for Flat Cable Program Fetoon Sytem for Flat Cable Wheel Platic Trolley Wheel Platic Trolley Wheel Platic Trolley Cable Trolley for Round Cable Program Fetoon Sytem for Round Cable Wheel Platic Trolley with Ball Joint Attachment Wheel Platic Trolley with Ball Joint Attachment Wheel Platic Trolley with Ball Joint Attachment... 7 Cable Clip Wheel Platic Trolley with Hook Attachment... 9 Cable Collar... 9 Sytem Arrangement Program 0320, 0325 and Fetoon Sytem for Flat and Round Cable Deign Feature Ordering Example Program Cable Trolley Program Steel Trolley for Flat Cable Steel Trolley for Round Cable Cable Trolley Program Steel Trolley for Flat Cable Steel Trolley for Round Cable Cable Trolley Program Steel Trolley for Flat Cable Steel Trolley for Round Cable Acceorie for Fetoon Sytem Program 0320, 0325 and Tow Rope Damping Device Round Cable Clamp Spacer Flat Cable Clamp Wear Part for Cable Trolley Program 0320, 0325 and Replacement Roller for Program Replacement Roller for Program Replacement Roller for Program Replacement Anti-Lift Roller for Program 0320, 0325 and Damping Rope for Program 0325 and
4 Cable Trolley for Flat Cable Program 0314 Fetoon Sytem for Flat Cable Cable Trolley 3. Flat Cable Material Cable Trolley for Flat Cable Side Shield: Platic Roller: Nylon, Friction Bearing Shaft: Stainle Steel Support Rail: Aluminum Cable Support: Platic Clamping Piece: Rubber Fatener: Galvanized Steel Split Nut: Platic 4 Wheel Platic Trolley ø b +44 Application The trolley are deigned for ue with flat cable. They have a maximum cable package window opening of 54 mm width by 25 mm height max b1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 20 kg (45 lb) 4
5 Cable Trolley for Flat Cable Program Wheel Platic Trolley ø b + 44 Application The trolley 0221 are deigned for ue with flat cable. They have a maximum cable package window opening of 54 mm width by 25 mm height max lb1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 10 kg (22 lb) 2 Wheel Platic Trolley ø b + 44 Application The trolley are deigned for ue with flat cable. They have a maximum cable package window opening of 54 mm width by 25 mm height max lb1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 10 kg (22 lb) M6 50 Acid Reitant 50 max
6 Cable Trolley for Round Cable Program 0314 Fetoon Sytem for Round Cable Cable Trolley 3. Round Cable Material Cable Trolley for Round Cable Side Shield: Platic Roller: Nylon, Friction Bearing Shaft: Stainle Steel Support Rail: Aluminum Ball Joint Houing: Platic Clamping Piece: Rubber Fatener: Galvanized Steel 4 Wheel Platic Trolley with Ball Joint Attachment ø40 30 b + 44 Application Trolley with ball joint are deigned for ue with round cable or hoe. Cable clip type for upporting cable or hoe mut be ordered eparately. b1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 20 kg (45 lb) 6
7 Cable Trolley for Round Cable Program Wheel Platic Trolley with Ball Joint Attachment ø b+44 Application Trolley with ball joint are deigned for ue with round cable or hoe. Cable clip type for upporting cable or hoe mut be ordered eparately. b1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 10 kg (22 lb) 2 Wheel Platic Trolley with Ball Joint Attachment ø b+44 Application Trolley with ball joint are deigned for ue with round cable or hoe. Cable clip type for upporting cable or hoe mut be ordered eparately. b1 Acid Reitant Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 10 kg (22 lb) 7
8 r Cable Trolley for Round Cable Program 0314 Cable Clip I b c It i poible to fit multiple cable clip onto a trolley. When fitting different ized cable clip, the larget cable clip mut be fitted on top. 24 hmax. ø d Acid Reitant ød r l h b c Material Cable Clip Platic 11 M6 = < Acid Reitant
9 Cable Trolley for Round Cable Program Wheel Platic Trolley with Hook Attachment ø b + 44 Application Trolley with hook are deigned for ue with cable collar for round cable or hoe. Cable collar type for cable or hoe mut be ordered eparately. 4 b1 Max. Flange Width b Max. Travel Speed 50 m/min (165 FPM) Max. Load Capacity 10 kg (22 lb) Cable Collar 5.5 e 4 ød 5.5 Cable collar for cable or hoe will attach to the hook on the trolley ( ). It i poible to fit multiple cable collar onto a trolley. When tacking multiple cable collar, the larget cable collar mut be fitted on top. 6.5 b 4 16 ød b e , Cable Collar Platic Material Fatener Galvanized Steel 9
10 Sytem Arrangement Fetoon Sytem for Flat and Round Cable Towing trolley / towing clamp 2. Cable trolley 3. Cable clamp 4. Cable 5. Damping device 6. Towing rope 7. End clamp 4 6 Deign Feature Bae trolley and cable upport: galvanized teel Fatener: galvanized teel Running gear pacer are made of aluminum Clamping Piece: rubber Flange guided roller made of hardened teel Cylindrical main roller: teel with ball bearing hardened or with polyurethane roller Anti-lift roller made of hardened teel with ball bearing Ordering Example Program 0320 Example: Trolley election for a flat cable package ize of 110 mm width x 45 mm height et for a S6x12.5 I-Beam with flanged roller. Selection: Cable upport diameter = 125 mm, according to minimum bend diameter of cable. b 2 = 130 mm = 60 mm (a per table on page 11) : Cable Trolley without Anti-Lift Roller x160/30-DE Bae Trolley Deignation Beam Suffix Correponding Tow Trolley with Anti-Lift Roller x160/31-DE Correponding x160 10
11 Cable Trolley Program 0320 Steel Trolley for Flat Cable lw ø 40 lm b da b1 X Cable Trolley View X da Towing Trolley l w l w le Max. Load Capacity 80 kg 1) Max. Travel Speed 100 m/min 1) Other Trolley Size available upon requet 1) depending on roller ize and roller material 83.5 d a Cable Trolley Towing Trolley l w x100/ x x100/ x160/ x x160/ x100/ x x100/ x160/ x x160/ x100/ x x100/ x160/ x x160/ x100/ x x100/ x160/ x x160/ x200/ x x200/ x160/ x x160/ x200/ x x200/ x160/ x x160/ x200/ x x200/ b 2 l e l m with ø 40/55 mm Flanged Roller with ø 40 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x BB S4x Deignation with CC S5x Hardened Deignation with Steel Roller DE S6x Hardened Steel.../ Roller NF S8x with.../ Polyurethane Roller ED W4x / FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x HD W8x Deignati on with ID W8x Hardened Deignation with Steel Roller JD W8x Hardened.../ Steel Roller KD W10x with.../ Polyurethane Roller LD W10x / MD W10x
12 Cable Trolley Program 0320 Steel Trolley for Round Cable l w ø 40 lm b X Cable Trolley View X Towing Trolley lw lw le Max. Load Capacity 80 kg 1) Max. Travel Speed 100 m/min 1) Other Trolley Size available upon requet ) depending on roller ize and roller material da Cable Trolley Towing Trolley l w x160/ x x160/ x200/ x x200/ x160/ x x160/ x200/ x x200/ x250/ x x250/ x160/ x x160/ x200/ x x200/ x250/ x x250/ b 2 l e l m For tow trolley, running gear with anti-lift roller are recommended. Running gear for other beam tyle are available on requet. Pleae contact u. with ø 40/55 mm Flanged Roller with ø 40 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x BB S4x Deignation with CC S5x Hardened Deignation with Steel Roller DE S6x Hardened Steel.../ Roller NF S8x with.../ Polyurethane Roller ED W4x / FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x HD W8x Deignati on with ID W8x Hardened Deignation with Steel Roller JD W8x Hardened.../ Steel Roller KD W10x with.../ Polyurethane Roller LD W10x / MD W10x
13 Cable Trolley Program 0325 Steel Trolley for Flat Cable lw lw 1) ø 50 lm lm +32 lm b Cable Trolley b1 Towing Trolley 8 X le-38 le View X 30 Max. Load Capacity 125 kg 1) Max. Travel Speed 120 m/min 1) Other Trolley Size available upon requet ø ) depending on roller ize and roller material Cable Trolley Towing Trolley l w x160/ x x160/ x200/ x x200/... 1) x160/ x x160/ x200/ x x200/ x160/ x x160/ x200/ x x200/ ) x250/ x x250/ x160/ x x160/ x200/ x x200/ x250/ x x250/ x160/ x x160/ x200/ x x200/ x250/ x x250/ ) Trolley with one buffer only b l e l m with ø 50/63 mm Flanged Roller with ø 50 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ BB S4x CC S5x DE S6x NF S8x ED W4x FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ HD W8x ID W8x JD W8x KD W10x LD W10x MD W10x
14 Cable Trolley Program 0325 Steel Trolley for Round Cable lw ø 50 lm lm +32 lm ~ ~ 100 b2 57 b1 X le-38 Cable Trolley le View X Towing Trolley 8 Max. Load Capacity 125 kg 1) Max. Travel Speed 120 m/min 1) Other Trolley Size available upon requet 1) depending on roller ize and roller material ø Cable Trolley Towing Trolley l w x160/ x x160/ x200/ x x200/ x250/ x x250/ x160/ x x160/ x200/ x x200/ x250/ x x250/ b 2 l e l m For tow trolley, running gear with anti-lift roller are recommended. Running gear for other beam tyle are available on requet. Pleae contact u. with ø 50/63 mm Flanged Roller with ø 50 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ BB S4x CC S5x DE S6x NF S8x ED W4x FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ HD W8x ID W8x JD W8x KD W10x LD W10x MD W10x
15 Cable Trolley Program 00 Steel Trolley for Flat Cable lw ø 63 lm lm-32 lm b Cable Trolley b1 Towing Trolley X X l k l k -38 Max. Load Capacity 200 kg 1) Max. Travel Speed 150 m/min 1) Other Trolley Size available upon requet 1) depending on roller ize and roller material le-38 le 45 ø 11 View X X ø 11 Towing Clamp View X Cable Trolley Towing Trolley Towing Clamp l w x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x b l e l m l k with ø 63/80 mm Flanged Roller with ø 63 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ BB S4x CC S5x DE S6x NF S8x ED W4x FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x Deignation with Hardened Steel Roller.../ with Polyurethane Roller.../ HD W8x ID W8x JD W8x KD W10x LD W10x MD W10x
16 Cable Trolley Program 00 Steel Trolley for Round Cable lw ø 63 8 X le-38 le View X ~ 175 b ø Cable Trolley lm l m+32 l m-3 b1 X l k l k -38 Max. Load Capacity 200 kg 1) Max. Travel Speed 150 m/min 1) Other Trolley Size available upon requet View X 63 1) depending on roller ize and roller material 57 ø Towing Trolley Towing Clamp Cable Trolley Towing Trolley Towing Clamp l w x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x x160/ x x160/ x x200/ x x200/ x x250/ x x250/ x For tow trolley, running gear with anti-lift roller are recommended. Running gear for other beam tyle are available on requet. Pleae contact u. b 2 l e l m l k with ø 63/80 mm Flanged Roller with ø 63 mm Cylindrical Main Roller Beam Suffix Beam Size Nominal Flange Width (for parallel and tapered flange I-Beam) (for tapered flange I-Beam only) [Inch] Without Anti-Lift Roller Without Anti-Lift Roller AA S3x BB S4x CC S5x Deignation with Deignation with Hardened Steel Roller DE S6x Hardened Steel Roller.../ NF S8x / with Polyurethane Roller.../ ED W4x FD W6x With Anti-Lift Roller With Anti-Lift Roller GD W6x HD W8x ID W8x Deignation with Deignation with Hardened Steel Roller JD W8x Hardened Steel Roller.../ KD W10x / with Polyurethane Roller.../ LD W10x MD W10x
17 Acceorie for Fetoon Sytem Program 0320, 0325 and 00 Tow Rope 21 LZug ø d 21 Type C uggeted for ue with Damping Rope aembly. Different type and length available upon requet. Type A 28 LZug 28 ø d ø d Type B LZug Type C ød Material Rope Type Program Galvanized Steel A Galvanized Steel (w/pvc Jacket) Galvanized Steel B Galvanized Steel (w/pvc Jacket) 0325, Galvanized Steel (w/pvc Jacket) C Damping Device ø d Note: In cae of order pleae tate the length L Gum of the repective Damping Rope. L Gum Different type and length available upon requet. ød Material Rope Program Rubber core with a Nylon jacket 0325, 00 17
18 Acceorie for Fetoon Sytem Program 0320, 0325 and 00 Round Cable Clamp Spacer ød ød h b a b i ~ ød max. b i b a h Sd 1) Material Weight Support Rail Cable Clip Fatener [kg] x100/ x150/ x200/ x250/ Stainle 1.31 Aluminum Rubber x100/ Steel x150/ x200/ x250/ ) A cable pacer i required between cable if the um of the diameter of two adjacent cable i maller than the value Sd. Spacer 40 t 48 b t b Material Ued with Round Cable Clamp x Platic x... 18
19 Acceorie for Fetoon Sytem Program 0320, 0325 and 00 Flat Cable Clamp Power cable are clamped in upper window 1, control cable are contained in lower window 2 with ufficient pace (> 2 mm) to allow the cable to move freely. Flat cable clamp are upplied pre-aembled with upper window 1 of minimum ize and lower window 2 of maximum ize. The cable clamp can be adjuted to fit cable package by tranferring pacer from window 2 to window 1. Clamped Power Cable Control Cable Contained in Lower Window 2 2 hmax. hmax. 1 1 bi ba bi ba bi b i b a min. h max. Material Weight Cable Clamp Fatener [kg] x Galvanized x Steel x x025/ x035/ x045/ x055/ x065/ x025/ x035/ x045/ x055/ x065/ Platic x075/ Stainle x085/ Steel x035/ x045/ x055/ x065/ x075/ x025/ x035/ x045/ x055/ x065/ x075/
20 Wear Part for Cable Trolley Program 0320, 0325 and 00 Replacement Roller for Program 0320 ø 40 ø 63 ø 50 M12 M8 ø 40/55 mm Flanged Roller Type with Hardened Steel Roller ø 40 M8 ø 40 mm Cylindrical Main Roller Type with For Flange Width Hardened Steel Roller Polyurethane Roller Replacement Roller for Program 0325 ø 50/63 mm Flanged Roller Type with Hardened Steel Roller ø 50 M12 ø 50 mm Cylindrical Main Roller Type with For Flange Width Hardened Steel Roller Polyurethane Roller Replacement Roller for Program 00 M12 ø 63/80 mm Flanged Roller Type with Hardened Steel Roller ø 63 M12 ø 63 mm Cylindrical Main Roller Type with For Flange Width Hardened Steel Roller Polyurethane Roller
21 Wear Part for Cable Trolley Program 0320, 0325 and 00 Replacement Anti-Lift Roller for Program 0320, 0325 and 00 ø 8 ø K Damping Rope for Program 0325 and 00 LGum ød Technical detail Damping Rope: rubber with platic plait Fatener: tainle teel/hot-dipped galvanized teel ød Weight [kg/m] Note: In cae of order pleae tate the length L Gum of the repective Damping Rope. 21
22 Service tailor-made Complete ervice competence The cope and depth of the Conductix- Wampfler range of ervice i baed on the requet and requirement of the cutomer. From planning to longterm agreement, anything i poible according to your need. Plu, the more complex the ytem layout and the expectation of operational life and operational afety, the more ene it make to utilize our competent ervice team. Ak u! Project planning - Determining the application parameter - Selecting the optimal cable trolley technology and uitable cable optimized to cutomer requirement, application parameter and environmental factor Pre-aembly - Mounting the cable trolley on the tranport beam - Laying out anligning the cable - Intalling the equipment - Loading and tranporting the fetoon ytem to it ite of operation Final aembly & inpection - Enuring the correct aembly on ite - Completing the intallation, inpection, and commiioning uing trainend experienced peronnel Maintenance & ervice - Regular maintenance and inpection increae the operational life of the facility, enuring it long-term availability - Conductix-Wampfler ervice agreement: the complete worry-free package The expert of Conductix-Wampfler ait our cutomer from planning through pre-aembly right up to the on-ite intallation anywhere in the world! 22
23 Conductix-Wampfler the complete program Other Product from Conductix-Wampfler The product decribed in the thi catalog repreent a few of the product from the broad pectrum of Conductix-Wampfler component and ytem for the tranfer of energy, data, gae, and fluid. The olution we deliver for your application are baed on your pecific requirement. In many cae, a combination of everal different Conductix-Wampfler product are needed to fill the application. You can count on all of Conductix-Wampfler buine unit for hand-on engineering upport - coupled with the perfect olution to meet your energy management and control need. Motor driven cable reel Motor driven reel by Conductix- Wampfler are the perfect olution for managing long length of heavy cable and hoe in very demanding indutrial application. Monopiral, level wind, and random wind pool. Slip ring aemblie Whenever powered machinery need to rotate 360 0, field proven lip ring aemblie by Conductix-Wampfler can flawlely tranfer energy and data. Here, everything revolve around flexibility and reliability. Conductor bar Whether they are encloed conductor rail, expandable ingle-pole bar ytem, or high amperage bar for demanding teel mill ue up to 6000 amp. Conductix-Wampfler conductor bar i the proven olution to reliably move people and material. Spring driven cable reel We have 60 year experience and truted brand uch a Inul-8, Wampfler, and IER. We offer mall cord reel all the way to large multi-motor unit, a wide range of acceorie, and hazardou location reel. Cable Fetoon ytem It hard to imagine Conductix- Wampfler cable trolley not being ued in virtually every indutrial application. They are reliable and robut anvailable in an enormou variety of ize and model. Puh Button Pendant Our ergonomic pendant are ideally uited for indutrial control application. They are available in a wide range of configuration for overhead crane and other machinery. Radio remote control Safe, ecure, and reliable radio ue the latet in microproceor technology. Available in everal model for overhead crane control and other type of machinery. Inductive Power Tranfer IPT The contact-le ytem for tranferring energy and data. For all tak that depend on high peed anbolute reitance to wear. Energy guiding chain The Jack of all Trade when it come to managing energy and data cable anir and fluid hoe. A wide range of energy guiding chain are available for many indutrial application. Air hoit and balancer ENDO Air hoit accurately place delicate loand continuouly vary the peed for precie poitioning. They run cool in continuou operation. Bumper Conductix-Wampfler offer a complete range of bumper for the auto indutry, crane, and heavy machinery. Thee include rubber, rubber/metal, and cellular type. Spring balancer and retractor ENDO pring balancer by Conductix- Wampfler are rugged, reliable high-preciion poitioning device that reduce operator fatigue anit with accurate tool placement.
24 USA / LATIN AMERICA CANADA MÉXICO BRAZIL Contact u for our Global Sale Office KAT US Conductix-Wampfler 2017 Subject to Technical Modification Without Prior Notice F Street Omaha, NE Cutomer Support Phone Phone Fax info.u@conductix.com latinamerica@conductix.com 1435 Norjohn Court Unit 5 Burlington, ON L7L 0E6 Cutomer Support Phone Phone Fax info.ca@conductix.com Calle Treviño 983-C Zona Centro Apodaca, NL México Cutomer Support Phone (+52 81) (+52 81) (+52 81) Fax (+52 81) info.mx@conductix.com Rua Luiz Pionti, 110 Vila Progreo Itu, São Paulo, Brail CEP: Cutomer Support Phone (+55 11) Fax (+55 11) info.br@conductix.com
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