- Largest working capacity in a compact foot print - Highest productivity - Highest reliability

Transcription

1 MK63S SERIES

2 MK63S series is our third generation of MK6S production vertical machining center; Backed up 675 units world wide installations in the past 2 years ( ), the MK63S series achieves: - Largest working capacity in a compact foot print - Highest productivity - Highest reliability 1

3 Economic Machine Performance Machine MK 63SE 25 KW Belt Spindle - 9, min -1, 212 N.m - 12, min -1, 159 N.m - 32 m/min QUASER mill i MK 63SP 35 KW Belt Spindle - 9, min -1, 297 N.m - 12, min -1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B MK 63SP 26 KW Coupling Spindle - 15, min -1, 177 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B All equipped with the following standard equipments: - 2 bar through spindle coolant - Universal swarf management system Including: auto flush, chip augers, chip conveyor and full enclosures - 2 stations swing type APC - 48 position ATC - Oil chiller as option 9, / 12, min -1 belt spindle, as standard on 15, min -1 coupling spindle Note: The object might be different from the photos of catalogue if there is any specification update. 2

4 Column moving design on X/Y/Z axes, with high rigidity machine base, which provide less geometric error with different work-piece weight, and trouble free from chips and coolant. - X axis span at 9 mm - Y axis span at 5 mm - Z axis span at 43 mm 3

5 Heavy duty ø45 mm pretensioned ball screws, directly coupled with AC servo motors, achieve consistent high accuracy. 3 axes.5 m absolute linear scales are option. Motor MK63SE MK63SP X / Y / Z (kw) 3 / 3 / 4 4 / 4 / 4 Note: The measuring results indicated in this catalog are provided as an example by random selection. Super heavy-duty roller linear ways X-axis linear ways size 55 Y-axis linear ways size 55 Z-axis linear ways size 45 4

6 Spindle System Belt Spindle GB-4.R (GB-4.1R)* MK63SE Belt Motor type: αii15 / 12, (SPM22) MK63SP Belt Motor type: αii22 / 12, (SPM26) TORQUE Power POWER Nm 9, min -1 kw Torque Nm (S3-25%) kW (S3-25%) Nm (S3-6%) kW (S3-6%) 127Nm (S1) kW (S1) TORQUE Power Nm 9, min Torque Nm (S3-25%) Nm (S3-6%) Nm (S1) 22kW (S1) kW (S3-25%) 26kW (S3-6%) POWER kw Belt Motor type: αii15 / 12, (SPM22) Belt Motor type: αii22 / 12, (SPM26) TORQUE Power POWER TORQUE Power POWER Nm 12, min -1 kw Nm 12, min -1 kw Torque Torque kW (S3-25%) kW (S3-25%) Nm (S3-25%) kW (S3-6%) 26kW (S3-6%) kW (S1) Nm (S3-6%) 1 15kW (S1) Nm (S1) 223Nm (S3-25%) Nm (S3-6%) Nm (S1)

7 Coupling spindle GC-4.R (GC-4.1R)** Standard on all models MK63SP Couping Motor type: αiit15 / 15, (SPM3) TORQUE Power POWER Nm Torque 15, min -1 kw Nm (S3-25%) 26kW (S3-25%) Nm (15min.) 22kW (15min.) Nm (S3-6%) 18.5kW (S3-6%.) Nm (S1) 15kW (S1) Note : *The steel roller is expected to upgrade to the ceramic roller form 215. **GC-4.1R is expected to take the place of GC-4.R in 215 quarter 2. 6

8 Pallet System Pallet load capacity: 3 kgs/each end APC time: 8 seconds Two fourth axis table (ø255) with tailstocks or fixtures with hydraulic end supports can boost maximum efficiency. (optional) 7

9 The most rigid & reliable system 1 2 ø6 mm curvic coupling plus two end supporters 5, N clamping force Center through hole ø8 mm (for hydraulic or 4th axis table) 3 8

10 ATC system Minimum moving parts to achieve highest reliability Tool to tool : 2.5 seconds Chip to chip : 5 seconds on MK63SP : 6 seconds on MK63SE 48 pos. magazine 9

11 Ergonomic and Space-saving design Built from operator's view a b c d e f Ergonomic operator control panel Table to front - easy access at 15 mm Side door to spindle at convenient 535 mm for manual tool loading / unloading from spindle Table surface to floor at 1 mm - Large door opening 1 mm Documentation & hand tool shelf Tool shelf (Door removed for explanations) b c d Our attention to small details shows that we care e f 1

12 Coolant system & Chip management The best swarf management system with minimum floor space available when compared with competitive machines in the same price range Principles Heavy swarf carried by drag type chip conveyer. Light & small swarf overflow through 1.5 mm &.5 mm filters for nozzle coolant & flushing; a final 25 µm filter with alarm signal for 2 Bar T.S.C. No need to worry about coolant balance between tanks; to compensate for coolant evaporation top up by checking against an easy to read gauge. (Tool shelf) Chip cart (option) 11

13 (Some covers removed for explanations) 12

14 Cutting data FACE MILLING MK63SP (12, min -1 ) material ST6 ALMGSI1 Tool user ø8x6 teeth Spindle speed 1, min -1 1, min -1 Feed rate 1,8 mm/min 16, mm/min Metal removal rate 576 cm 3 /min 2,61 cm 3 /min END MILLING Tool user ø45x5 teeth Spindle speed 24 min min -1 Feed rate 84 mm/min 384 mm/min Metal removal rate 11 cm 3 /min 614 cm 3 /min DRILLING (W/T.S.C.) Tool user ø54x2 flutes Spindle speed 88 min -1 2, min -1 Feed rate 88 mm/min 2 mm/min TAPPING Tool user M36xP4. Spindle speed 177 min min -1 Feed rate 78 mm/min 744 mm/min 13

15 Heavy duty : Plunge milling High Speed C ramp angle MK63SP (15, min -1 ) Material ST6 Material ALMGSI1 Tool used ø8-5 teeth plunge miller Tool ø16 mm 2 flute end mill Spindle speed 765 min -1 Spindle speed 15, min -1 Cutting speed 192 m/min Cutting speed 3 m/min Cutting depth 5 mm/path Cutting depth 6, mm/min Feed rate 525 mm/min Time 54 seconds Note: BIG-PLUS tool shank needed High Accuracy Surface roughness : 2.2µm (R max.) Roundness : 4µm Y 1.25µm -.95µm 3.999mm Peak To Valley=2.2µm X Material : ALMGSI 1 ø11 x 2 mm Tool : Carbide end mill ø12 x 2 flute Spindle speed : Material : ALMGSI 1 Tool : Face cutter ø 8 x 3 blades Spindle speed : 15, min -1 Cutting speed : 2,513 m/min Feed : 4, mm/min 12.5µm 15, min -1 Cutting speed : 377 m/min Feed : 2, mm/min Depth of cut :.1 mm Note: The measuring results indicated in this catalog are provided as an example by random selection. 14

16 Technical data MK63SE MK63SP Technical data Economic Performance Spindle code 9B 12B 9B 12B 15D Work range Pallet size (mm) 1,5 x 55 x 2 Max. work swing diameter (mm) Ø163 Max. work piece height 35 (1) Table load capacity (kg) 3 x 2 (5 x 2 by reducing speed) Travel X / Y / Z (mm) 1,2 / 61 / 6 Table surface to spindle nose (mm) 13 ~ 73 Surface configuration Feed drive 128 Pitch 1 grid Feed force X (N) 6,283 8,639 Y (N) 6,283 8,639 Z (N) 11,52 8,639 Rapid movement X / Y / Z (m/min) (opt.48) Acceleration X / Y / Z (m/s 2 ) 2.7 / 3 / / 5 / 5 (3.5 / 4.5 / 4.5 on 48 m/min) Dia. & pitch of the ball screw (mm) Ø45 / P12 Ø45 / P16 Accuracy Positioning / Repeatability ISO /.4 JIS 6338 (3mm).3 /.2 VDI /.4 Main spindle Spindle model Spindle taper 4 Taper ISO4 or BT4 Max. spindle speed 9, 12, 9, 12, 15, Spindle base speed 1,125 1,5 1,125 1,5 1,4 Spindle output kw (S3-25%) Spindle torque Nm (S3-25%) Spindle transmission Belt Coupling Spindle diameter (mm) Tool changer Tool selection Ø7 Random Magazine positions 48 Max. tool diameter / No adjacent tool (mm) Ø76.2 / Ø125 Max. tool length (mm) 3 Max. tool weight (kg) 7 Tool to tool time (sec.) 2.5 Chip to chip time (sec.) (2) m / min; 5 48 m / min Pallet changer Number of pallet 2 Method of pallet changer Swing Arm type Pallet change time (sec.) (2) 8 Pallet changing repeatability (mm).8 Note: (1) The interference area during tool changer, see page 17 (2) At 6 Hz (3) The linear encoder at std. on 48 m/min rapid 15

17 Main spindle Heavy duty, belt drive - 9, / 12, min -1 Heavy duty, direct coupling - 15, min -1 Control QUASER FANUC mill i (For E type) 31iB (For P type) MK63SE MK63SP Technical data Economic Performance Spindle code 9B 12B 9B 12B 15D Coolant system Coolant tank capacity (Liter) 58 - Nozzle coolant pump capacity (2) 75 L / min, / 3 bar - Through spindle coolant pump capacity (2) 25 L / min, 2 bar - Wash down pump capacity (2) 75 L / min, / 3 bar Machine size Height (mm) 3,3 Floor space W x D (mm) 3,7 x 4,795 Weight (kg) 12, Connections Main power 4 V / 5 Hz Power consumption (KVA) 35 4 = Standard = Option = N/A MK63SE MK63SP Standard / Option accessories Economic Performance Spindle code 9B 12B 9B 12B 15D QUASER mill i FANUC 31iB Spindle ECO cooler Spindle oil chiller 48 m / min rapid (3) 48 position tool magazine BT tooling (QUASER supply special pull stud) DIN tooling (69872-A) ISO tooling (7388-B) 2 pallet station Tool length / breakage measurement Linear encoder 2 bar through spindle coolant 5 bar through spindle coolant Saddle wash down coolant Coolant wash gun Chip augers Cutter air blast Chip conveyor Documentation (paper) Work light Machine status light CE & EMC * Top cover Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update. 16

18 Machine size Swing table interference area Swing table dimension 15 ø Max. Swing ø x1 DEPTH 35 ø M12x1.75P PTAPPED HOLES R815 2-ψ5x5 DEPTH Pull stud and applicable tools BT 4 (QUASER supply) ISO (7388-B) DIN (69872-A) Ø Ø18.95 Ø M16X2.P M16X2.P M16X2.P Ø125 3 Ø76.2 Ø7 Ø7 Ø7 Ø17 Ø22 Ø17 Ø22.5 Ø17 Ø23 17

19 Installation dimension 54 R987 R1175 DOOR OPEN 1mm R455 R597 R STD. 48ATC Max. 33mm Max. 34mm* 33 H MAX L 95 * With top guard (option) 18

20 QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: Fax: sales@qmt.com.tw Web: QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: Fax: Mobile phone: KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: Fax: TEL: Fold here for filing! MK63S-E-3/1/215