The Ultimate Machining Power

Transcription

1 The Ultimate Machining Power AWEA MECHANTRONIC CO., LTD.

2 To join hands in creating a better tomorrow AWEA's all new lineup of 5-axis machining centers once again showcases the industry's "The Ultimate Machining Power" Any current machining needs or difficulties will not be future concern. 1

3 CONTENTS Company Profile BL series Operation Center MB series Core Technology AH series Ultimate Technics EH series Key Manufacturing MCP series MEGA5 series LG series AG / RG series VP / SP / LP / EP series FCV-800 / FCV-800S series VP-HS / HD series FCV-620 / FV series F series MVP series A+ series HP / HTP series AF series HVM / LP-F series GF / AT series JB series The Product Line-up 2

4 Company Profile AWEA Mechantronic Co., LTD, established in 1986, is now one of Taiwan's largest professional CNC machine manufacturers. The machine travel range spans from 510 mm all the way to 20,000 mm. Product line includes 5-axis, five-sided, vertical, horizontal, and other types of CNC machines. Especially for the large-scale bridge type machines, they are widely recognized by the global market and enjoy the "Bridge Mill Family" reputation. Mr. Edward Yang has been the chairman of the company since With the help of his professional background, and adhered to the business philosophy of "Innovation and development, and pursuing excellence.", AWEA Mechantronic has grown nearly tenfold over the past 15 years, with especially excellent brand awareness across the United States, Germany, Italy, Turkey, Spain, South Korea, and China. In recent years, AWEA Mechantronic not only looks forward to the growth of revenue, but also strives to improve corporate social responsibility, emphasizing environmental protection, energy conservation, education, social welfare, and other aspects of contribution to the society AWEA MECHANTRONIC CO., LTD. was established in Hsinchu County, at capital USD 100,000. The quality assurance system is ISO 9001 certified by GERMAN TUV RHEINLAND. Public listed in Taiwan stock market. Established "BEST WAY MECHANTRONIC LTD." Introduced efficient AWEA Production System ( AWPS ). Taiwan's largest milling machine LG successful installed. CTSP branch factory is completed and enabled Wujiang factory is completed and enabled. 30 th anniversary of AWEA. 3

5 Vision for years ago, AWEA's main product line is only consisted of the bridge machine, with the market concentrated in the automotive and mold industry. In recent years, AWEA gradually developed vertical machining centers, horizontal boring mills, high speed machines, and large 5-axis machines. The market reach has also expanded to other major markets in North America, South Korea, Spain, Italy, Germany, and so on. The production layout in China was completed in 2015 with concentration in Suzhou to expand production and accelerate service capability. On the other hand, the production layout in Taiwan will be completed by the end of 2017 with the first phase of ChiaYi factory expansion. AWEA President Edward Yang With the smooth expansion of the market, the product line has approached perfection with every step; in tandem with the automotive and aerospace industry's machining needs and other advantages, and the completion of sufficient production capabilities, we look bright towards the future and strive to provide better customer service in all aspects. ( AWEA - Family Day ) 4

6 Operation Centers Continuing global presence efforts, providing the best real-time service. To meet the long-term development plan and the growing business needs, AWEA is continuously expands new operation sites with newly built factories, including Taiwan Jiayi large factory new construction and China Wujiang factory plant expansion. Looking forward to achieve a comprehensive global presence and build brand new modernized factories to provide the best prompt service for every customers. HEADQUARTERS CTSP BRANCH YAMA SEIKI USA, INC. Location : HSINCHU TAIWAN Area : 26,000 m 2 Manufacturing of bridge type machining centers and boring mills Location : TAICHUNG TAIWAN Area : 26,600 m 2 Manufacturing of bridge type and C-frame VMC Location : LOS ANGELES CALIFORNIA Area : 20,000 m 2 Sales and service 5

7 OPERATION CENTER HEADQUARTERS HSINCHU TAIWAN CHIAYI BRANCH CHIAYI TAIWAN SUZHOU BRANCH SUZHOU CHINA CTSP BRANCH TAICHUNG TAIWAN YAMA SEIKI USA, INC. LOS ANGELES CALIFORNIA SHANGHAI BRANCH SHANGHAI SOUTH CHINA BRANCH DONGGUAN CHINA DEALER & SERVICE EUROPE MARKET DISTRIBUTION Finland Denmark Netherlands Ireland Belgium France Switzerland Spain Portugal Italy Slovenia Croatian Bulgaria Slovakia Czech Belarus Russia Lithuania Ukraine Turkey Hungary Poland Germany TAIWAN 30 % AMERICA 10 % ASIA 15 % CHINA 25 % EUROPE 20 % ASIA Japan Malaysia Thailand Indonesia Korea Israel India AMERICA AFRICA OCEANIA Canada Morocco Australia Brazil South Africa Argentina SUZHOU BRANCH SOUTH CHINA BRANCH CHIAYI BRANCH Location : SUZHOU CHINA Area : 66,800 m 2 Manufacturing of bridge type and C-frame VMC Location : DONGGUAN CHINA Area : 500 m 2 Sales and service Location : CHIAYI TAIWAN Area : 100,000 m 2 In progress 6

8 We make machine smarter Adoptive Feed Control ( AFC ) Work-piece Tooling path Spindle load Below setting Above setting Axial feed Feed increase Feed decrease Spindle load = Setting Feed rate Without i console adoptive feed control With i console adoptive feed control Adoptive feed control is capable of realtime monitoring the spindle load to control the axial feed rate which effectively extends tool life, shortens rough cutting time, and detects abnormal cutting conditions. CNC Parameter Optimization From rough cutting to fine finishing, the operator can select various cutting modes based on the working condition, and then set the allowable error and work-piece weight to obtain the optimum parameter. Cutting Error Slow feed rate brings ultra small cutting error Fast feed rate brings small cutting error Super fast feed rate brings large cutting error Based on feed rate difference for automatic corner deceleration, the smaller the setting value the better the accuracy but the cycle time relatively longer; to set feed rate dierence in every axis with this parameter in order to calculate the deceleration at corner. 7

9 Main screen Tool loading monitor Machining parameter GP Instant messaging system Tool list Work-piece measurement M code Calculator OPT. CNC parameter optimization Spindle thermal compensation Adoptive feed control ( AFC ) It is able to monitor each tool setting and detect the tool breakage to lower the possibility of work-piece been damaged. NEW This function is different from CNC Parameter Optimization, it allows operator to set parameter by himself, to achieve optimal machining efficiency. NEW Spindle thermal compensation Tool length offset Auto. tool length measurement Decrease deformation on parts that caused by heat, Instantly monitoring temperature for automatic compensation to increase machining accuracy. After manually measuring the tool length, the controller will automatically calculate the tool tip position and enter the data into the tool length offset table. Graphic user interface is easy to use, and up to 12 tool length measurement can be done in one button, which saves programing time and lowers operation error. Circular work-piece measurement Basic rectangular work-piece measurement Advanced rectangular work-piece measurement By measuring the A, B, C three points coordinates the circular work-piece's center point can be correctly calculated. By measuring the X+ X- Y+ Y- four points coordinates, the rectangular work-piece's center point can be calculated. Then the center point coordinate can be entered in the work-piece coordinate system. ( G54 G59 ) By measuring the A, B, C, D, and E five points coordinates, the rectangular work-piece's center point and slant angle can be calculated. Then the center point coordinate can be entered in the work-piece coordinate system. ( G54 G59 ) Trouble shooting Tools management Counter function When the alarm appears, the screen will display the malfunction message and trouble shooting procedure enabling the operator to solve problems to shorten the shutdown time. Instinctive fast tool set-up, and complete tools database let operators easy to use and lower possibility of error caused. There are 3 sets of counters ready for individually start, stop and wipe out history, which is convenient for operator to regularly maintain machine or gather statistics for utilization and production. 8

10 High Speed, Heavy Loading AG5 series High Accuracy, Heavy Loading RG5 series Linear motor driven X/Y axes Table load capacity : 3,000 kg/m 2 Spindle taper : HSK-A63 Feed system with advanced cooling technology Table load capacity : 3,000 kg/m 2 Spindle taper : HSK-A63 Extra Large Working Range MEGA5 G series High C/P Value MEGA5 P series X-axis travel can reach up to 10 m Table load capacity : 2,500 kg/m 2 Spindle taper : HSK-A100 / HSK-A63 The most comprehensive range of spec. in the industry Table load capacity : 20,000 kg ( Max. ) Spindle taper : HSK-A100 / HSK-A63 9

11 Multi-tasking FCV-800S series High Power FCV-800 series Table diameter : Ø 850 mm Table load capacity : 1,000 kg ( Max. ) Spindle taper : HSK-T63 Table diameter : Ø 850 mm Table load capacity : 1,000 kg ( Max. ) Spindle taper : BBT40 High Speed FCV-620 series Mass Production FV series Table diameter : Ø 650 mm Table load capacity : 300 kg ( Max. ) Spindle taper : BBT40 / HSK-A63 Table diameter : Ø 210 / 350 mm Table load capacity : 200 kg ( Max. ) Spindle taper : BBT40 10

12 鏟花工藝 Self-developed horizontal / vertical tool magazine, automatic head exchange system and attachment head modules accomplished the ultimate performance for AWEA 5-Face Machining Center. Ultra Performance MVP series Extra Large Working Range LG series Extra Large Working Range MCP series Heavy Loading HP series Heavy Cutting HTP series W-axis moving cross rail X / Y / Z axes travel ( Max. ) : 7,000 / 4,000 / 1,400 mm Table load capacity : 20,000 kg Gantry type structure X / Y / Z axes travel ( Max. ) : 20,000 / 7,000 / 1,400 mm Table load capacity : 2,500 kg/m² Moving column structure X / Y / Z axes travel ( Max. ) : 16,000 / 5,000 / 1,400 mm Table load capacity : 2,500 kg/m² Heavy duty casting structure X / Y / Z axes travel ( Max. ) : 8,200 / 4,900 / 1,400 mm Table load capacity : 40,000 kg Superior feed system X / Y / Z axes travel ( Max. ) : 7,000 / 4,000 / 1,400 mm Table load capacity : 20,000 kg 11

13 美學設計 High Reliability HVM series High Efficiency LP-F series Multiple head auto. storage X / Y / Z axes travel ( Max. ) : 7,000 / 4,500 / 1,000 mm Table load capacity : 20,000 kg Dual compartment head auto. storage X / Y / Z axes travel ( Max. ) : 7,000 / 3,900 / 1,400 mm Table load capacity : 20,000 kg New Generation AWEA Attachment Heads NEW NEW NEW Automatic Universal Head 90 Head 35 Head Extension Head Cs-axis automatic 2.5 / 1 index Automatic 1 index Max. speed 2,000 rpm Max. speed 3,000 rpm Max. speed 4,000 rpm Max. speed 4,500 rpm Max. output 22 kw Coolant through spindle Coolant through spindle Coolant through spindle 12

14 Developed Ability for Special Processing AWEA provides comprehensive series of machines to fulfill the demand for processing a variety of material in an efficient and accurate matter. Wet Processing Dry Processing Applicable material : Quartz, Ceramics... Processing characteristics : Installed with specially designed dust collector for tiny and corrosive chips to protect operator against hazard and prolong life of machine. Applicable material : Graphite, Carbon fiber... Processing characteristics : Installed with specially designed dust collector for tiny and scattering chips to protect operator against hazard and prolong life of machine. Special features JABARA style foldable bellow covers for X/Y/Z axes JABARA style foldable bellow cover for ball screws Boat-shaped splash guard around table Roof enclosure splash guard Fully enclosed tool magazine Dedicated tank for quartz processing Dedicated tank for graphite processing Coolant filtering system Oil mist collector Friction Stir Welding (FSW) High Pressure Coolant System A rotating FSW tool is plunged between two clamped plates, the fiction between the rotating stir tool and the work-piece material generates heat, causing a plasticized zone to form around the tool and thus a solid-phase joint. In response to increasingly severe processing conditions, AWEA introduced high pressure cooling system comprehensive solutions suitable for high speed, high precision milling request. FSW Technology Friction Stir Material fusion Material re-construction Cooling and solidify 13

15 Large Machines Development Capacity Taking the advantage of Finite Element Analysis ( FEA ) and 3D CAD optimal design achieving ribs well reinforced large casting to guarantee the high rigidity and strength of AWEA machines, bringing up excellent performance in different milling conditions. LG series Gantry Type Machining Centers Max. X-axis travel : 20,000 mm Max. Y-axis travel : 7,000 mm 20,000 mm Crossbeam Adjustment Mechanism PAT. NO. : M After adjusting, deformation is close to 0 mm 7,000 mm JB series Floor Type Horizontal Boring Mills Table load capacity : 30 ton Auto. exchange head storage / Elevated operation cabinet H 8,000 mm Max. W-axis travel : 900 mm Max. Z-axis travel : 450 mm W-axis Z-axis D 10,000 mm W 13,000 mm 14

16 Hand Scraping High precision machine tools come from superb hand scraping skills. AWEA's well trained hand scraping team makes sure that all contact surfaces are precisely hand scrapped and carefully inspected to ensure the highest quality of our machines. Hand-Scraping Standard Fixed surface hand-scraping density : 10 ~ 15 dots / in 2 Sliding surface hand-scraping density : 15 ~ 20 dots / in 2 Aesthetic design New generation appearance with excellent operation and aesthetic design of all series AWEA product, not only upgrade operator convenience and safety but also be a bright spot in your factory production line. 15 Brand image LED light New nameplate Side door Awea brand plate

17 Standard Hand Scraping Platform Monthly maintain and annually inspected by 3D coordinate measuring machine. Platform flatness : mm Hand-scraping density : 10 ~ 15 dots / in 2 Big size impact resistance windows Convenient metal handle Metal strip decoration 16

18 Key Manufacturing All core components - Spindle, gear box, attachment heads are all designed and assembled by AWEA to reach the high quality standard and achieve ultimate machining performance with long-lasting service life. R&D center R&D team is more than 20% of the employees. Over 80% have a master's degree. R&D department of 5-axis / vertical / horizontal machining centers R&D department of bridge type machining centers Assembly of core components All core components are precisely assembled in a constant temperature controlled room, which possesses higher assembly quality and higher technology integration of machines than general competitors in the market. Key components are imported from world famous companies Precise assembly of spindle Gear box run-in test Spindle & motor dynamic balancing analysis 17

19 Precision machining Core components are precisely machined by several world class equipments in a constantly temperature controlled A/C system to achieve the strict accuracy requirements Japan-made YASDA high precision horizontal machining center Japan-made MITSUI SEIKI horizontal machining center Japan-made TOSHIBA bridge type 5-face machining center Japan-made SUMITOMO high precision vertical grinding machine German-made WENZEL 3D coordinate measuring machine Quality control Utilizing advanced inspection equipments to implement the accuracy check to ensure the final performance and quality of machine. Simultaneously accuracy of 5 axes Laser detection of accuracy Ball bar detection for 3 axes 18

20 Productive capacity According to ISO-9001 international standard, every machine from AWEA is produced in a constantly temperature controlled environment to achieve the strictest accuracy requirement possible. Straightness check for linear guide ways Parallelism measurement between ball screw and linear guideway Measurement of linear axes perpendicularity on 5-axis machine 19

21 HSINCHU Headquarter production line CTSP Branch production line SUZHOU Branch production line 20

22 MEGA5 SERIES Bridge Type 5-axis Machining Centers Adopt with GERMAN made or ITALIAN made high performance B/C two axes head, any complex machining jobs can be processed easily. Wide range spec. to satisfy different machining demand. - MEGA5 P series : Bridge type 5-axis Machining Center, X-axis can reach 6 m. - MEGA5 G series : Gantry type structure 5-axis Machining Center, X-axis can reach 10 m. Built-in spindle design can effectively lower spindle vibration and increase the machining accuracy. X / Y / Z axes standardly equipped with optical scales to ensure ultimate axes accuracy. 40T Chain type tool magazines ( MEGA5 P ), 20T / 40T Drum type tool magazines ( MEGA5 G ). GERMAN Made Powerful Two Axes Head Aluminum alloy one-piece casting. B/C axes with DD driven motor. HSK-A100 spindle Max. speed Max. output Max. torque 15,000 rpm 45 kw 145 N-m * Provide 2 kinds of HSK-A100 spindles for choice. HSK-A63 spindle Max. speed Max. output Max. torque 24,000 rpm 46 kw 73 N-m Rotation speed 600 / sec. * Provide 4 kinds of HSK-A63 spindles for choice. B / C axes B-axis C-axis Max. speed rpm Max. accel. speed rad/sec Cont. torque N-m Max. torque N-m 1,150 1,100 Clamping torque N-m 2,160 3,040 Position accuracy arc.sec ±5 ±3 Rotary angle deg ±105 ±360 21

23 MEGA5 P MEGA5 G X-axis travel mm 2,500 ~ 6,000 4,000 ~ 10,000 Y-axis travel ( Vertical ) mm 2,560 ~ 3,200 3,700 ~ 4,700 Y-axis travel ( Horizontal ) mm 2,000 ~ 2,500 3,000 ~ 4,000 Z-axis travel mm 1,000 / 1,200 1,200 / 1,400 Table load capacity kg 8,000 ~ 20,000 2,500 ( kg/m 2 ) ITALIAN Made High Torque Two Axes Head GGG40 modular graphite cast iron. B/C axes with DD driven motor. HSK-A100 spindle Max. speed Max. output Max. torque 12,000 rpm 50 kw 314 N-m * Provide 15,000 rpm spindle for choice. HSK-A63 spindle Max. speed Max. output Max. torque 24,000 rpm 55 kw 87 N-m B / C axes B-axis C-axis Max. speed rpm Max. accel. speed rad/sec Cont. torque N-m 1,400 1,450 Max. torque N-m 2,200 2,400 Clamping torque N-m 8,000 8,000 Position accuracy arc.sec ±3 ±3 Rotary angle deg ±110 ±250 * Above spec. adopt HSK-A100 15,000 rpm spindle. 22

24 AG5 SERIES Gantry Type 5-axis Machining Centers X / Y axes adopt with high speed linear motor achieving better dynamic response with high accuracy, zero backlash. GERMAN made high performance B/C two axes head, any complex machining jobs could be processed easily. Gantry type structure, machine floor space is 40% less than bridge type machine. U shape machine base with 4 linear guide ways, cutting force could be transmitted evenly on stable structure. 60 / 60 / 50 X / Y / Z rapid feed rate ( m/min. ) 5 3 axes accel. speed ( m/sec 2 ) Built-in spindle design can effectively lower spindle vibration and increase the machining accuracy. 3 axes adopt with high loading roller guide ways, it provides combined advantage of box way high rigidity and agile motion of linear guide way. B C axes spec, please refer to P3. AG5 series X-axis travel mm 1,600 ~ 4,000 Y-axis travel mm 2,000 ~ 3,000 Z-axis travel mm 1,000 High performance linear motor driven Without transmission components, high acceleration, high reliability. Less abrasion to ensure system accuracy and lifetime. Motor is directly driven by air gap, non-touch, high efficiency, low noise. Table load capacity kg/m 2 3,000 Spindle speed rpm 12,000 ~ 24,000 Spindle motor kw 37 / 46 ( cont. / 30 min. ) Spindle taper HSK-A63 Specifications are subject to change without notice. 23

25 RG5 SERIES Gantry Type 5-axis Machining Centers 3 axes are directly driven by servo motors, standardly equipped with optical scales to ensure best axial accuracy. Adopt with ITALIAN made B/C two axes head to provide high performance 5 axes machining ability. Gantry type structure, machine floor space is 40% less than bridge type machine. Built-in spindle design can effectively lower spindle vibration and increase the machining accuracy. 55 Max. spindle output ( kw ) 87 Max. spindle torque ( N-m ) Z-axis is driven by new generation dual ball screws dual servo motors, to ensure excellent dynamic response. 3 axes adopt with high loading roller guide ways, it provides combined advantage of box way high rigidity and agile motion of linear guide way. RG RG X-axis travel mm 1,600 3,200 Y-axis travel mm 2,500 Z-axis travel mm 1,000 Advanced feed system with cooling technology THK latest nut cooling technology. AWEA hollow ball screw cooling technology. AWEA ball screw nut cooling technology. Table load capacity kg/m 2 2,500 Spindle speed rpm 24,000 Spindle motor kw 42 / 55 ( cont. / 30 min. ) Spindle taper HSK-A63 Specifications are subject to change without notice. 24

26 FCV-800 SERIES Gantry Type 5-axis Machining Centers Stable U shape machine base with Y-axis dual servo control technologies to ensure excellent dynamic accuracy. 16,000 / 22,000 rpm high speed built-in spindles achieving ultimate surface finish. A-axis brake system is specially designed, even when the power is shut-off suddenly, table can still hold at current position. C-axis is directly driven by servo motor, high power, zero backlash, the motor power could be transmitted efficiently without loss. X / Y / Z axes adopt with roller guide ways, rapid speed can reach 48 m/min, cutting feed rate reach 24 m/min. Side-exit or Rear-exit chip conveyors available for selection for best factory space arrangement A-axis +30 C-axis 360 FCV-800 X / Y / Z axes travel mm 800 / 900 / 660 Table load capacity kg ( 0 ) : 1,000 / ( 90 ) : 700 Table size mm Ø 850 Spindle speed rpm 16,000 / 22,000 Spindle motor kw 25 / 29 ( cont. / 30 min. ) Spindle taper BBT40 X / Y / Z rapid feed rate m/min. 48 ATC T 40 ( Opt. 80 ) Specifications are subject to change without notice. 25

27 FCV-800S SERIES Multi-tasking 5-axis Machining Centers Stable U shape machine base with Y-axis dual servo control technologies to ensure excellent dynamic accuracy. HSK-T63 18,000 rpm high speed built-in spindle achieving ultimate surface finish. C-axis is directly driven by torque motor with high accuracy rotary table, turning speed could reach 800 rpm. A-axis is driven by high class servo motor and adopt with high spec. cam reducer achieving max. torque at 12,600 N-m. Patented A / C axes brake system design, even when the power is shut-off suddenly, table can still hold at current position. 3 axes adopt with roller guide ways, rapid speed could reach 48 m/min, cutting feed rate reach 24 m/min. Side-exit or Rear-exit chip conveyors available for selection for best factory space arrangement. Bearing Brake system FCV-800S X / Y / Z axes travel mm 800 / 900 / 660 Table load capacity kg ( 0 ) : 1,000 / ( 90 ) : 700 Table size mm Ø 850 Spindle speed rpm 18,000 Spindle motor kw 25 / 29 ( cont. / 30 min. ) Spindle taper HSK-T63 X / Y / Z rapid feed rate m/min. 48 ATC T 40 ( Opt. 80 ) Specifications are subject to change without notice. 26

28 FCV-620 SERIES High Speed 5-axis Machining Centers The column and the Y-axis saddle is adopted with specially thick rib enforced casting structure, meeting the structure rigidity requirements for high speed cutting condition. The 12,000 / 15,000 rpm direct drive spindle or 16,000 / 20,000 rpm built-in spindle and other options. B / C axes is servo motors driven and full circular brake system, achieving fast dynamic response and excellent braking capacity. The working table base is one-piece casting made of ductile cast iron, and the double points support design is adopted to provide the best structural rigidity. 3 axes heavy duty roller type linear guide ways is directly driven by with servo motors, rapid feed rate up to 36 m/min. 32T / 40T / 60T arm type tool magazines, efficient tool exchange without waiting for next tool. B-axis -50 C-axis Equipped with angular scale to achieve best accuracy. FCV-620 X / Y / Z axes travel mm 635 / 535 / 460 Table load capacity kg ( 0 ~ 45 ) : 300 ( 60 ~ 90 ) : 200 Table size mm Ø 650 Spindle speed rpm Driect-driven 12,000 / 15,000 Built-in 16,000 / 20,000 Spindle motor kw 11 / 15 ( cont. / 30 min. ) Spindle taper BBT40 / HSK-A63 X / Y / Z rapid feed rate m/min. 36 ATC T 32 ( Opt. 40 / 60 ) Specifications are subject to change without notice. 27

29 FV SERIES Vertical 5-axis Machining Centers Solid DELTA shape structure, providing rigidity to support heavy loading and strong cutting. 12,000 / 15,000 rpm high speed direct drive spindle, effectively reducing the thermal displacement of the spindle, raising long term machining accuracy. BBT40 dual surfaces contact spindle taper, providing powerful tool holding force to ensure machining accuracy. A, C axes rotary table with positioning index resolution at can tackle any difficult task easily. 3 axes are equipped with heavy duty roller type linear guide ways, provide rigidity for heavy cutting and fast moving characteristics. 3 axes are standardly equipped with HEIDENHAIN closed loop optical scale with resolution up to mm. 24T / 30T / 32T / 60T arm type tool magazines, efficient tool exchange without waiting for next tool. C-axis A-axis +120 FV-560 FV-960 X / Y / Z axes travel mm 560 / 510 / / 600 / 480 Table load capacity kg ( 0 ~ 45 ) : 75 ( 45 ~ 100 ) : 50 ( 0 ~ 45 ) : 200 ( 45 ~ 120 ) : 100 Table size mm Ø x 365 ( Ø 350 ) Spindle speed rpm 12,000 / 15,000 12,000 / 15,000 Spindle motor ( cont. / 30 min. ) kw 5.5 / 7.5 ( Opt. 7.5 / 11 ) 10 / 14 ( Opt. 11 / 15 ) Spindle taper BBT40 BBT40 X / Y / Z rapid feed rate m/min. 32 / 32 / / 36 / 24 ATC T ( Opt. 32 / 60 ) Specifications are subject to change without notice. 28

30 MVP SERIES Moving Cross Rail Bridge Type 5-face Machining Centers Moving cross rail design effectively shorten the overhang of ram on Z-axis, ensuring excellent cutting rigidity. 4,000 rpm two-step gearbox spindle driven by powerful 26 kw motor, delivering maximum torque of 977 N-m. Cross-section of column is 30% larger than fixed bridge type, providing superior structure rigidity for moving cross rail. High rigidity compound 4 guide ways provide full travel support on table, effectively enhances table load capacity and dynamic accuracy. Standardly equipped with automatic two compartments head storage and horizontal / vertical ATC system. Available for options with multiple heads to fulfill various machining demands. The Multi-Face Coordinate Conversion System is equipped as standard for automatic coordination transformation, which saves considerable time in programming. Moving Cross Rail Type v.s Fixed Bridge Type Increase Machining Rigidity Extend Working Range W + Z axes Z-axis General Structure Moving Cross Rail Structure General Structure Moving Cross Rail Structure High efficiency W-axis 1 W-axis adopts twin hydraulic cylinders for counterweight balancing. Rails available for opting high efficiency linear guide ways or high rigidity box ways per customer demand The "Synchronized - controlled technology" effectively reduces following error from both sides of W-axis movement which ensures the optimal dynamic accuracy. 29

31 Comprehensive attachment heads Comprehensive attachment heads - 35, 90, extension and universal head are all self-developed and in-house made by AWEA, for fulfilling various working demand by customer. Vertical / Horizontal ATC system 40T / 60T Vertical / Horizontal ATC system is equipped with sensors and sequence scanning to ensure reliability in tool exchange. Multiple AHC system Multiple heads storage compartment can store up to 6 heads. MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040 X-axis travel mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000 Y-axis travel mm 3,200 4,000 Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) W-axis travel mm 1,250 Table size ( X x Y ) mm 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 2,400 4,020 x 3,010 5,020 x 3,010 6,020 x 3,010 7,020 x 3,010 Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000 Spindle speed rpm 4,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 30

32 HP SERIES Bridge Type 5-face Machining Centers Super large bridge structure, the weight of the castings are 30% more than similar models. The headstock is still stable even in extremely heavy cutting condition. Equipped with heavy-duty working table, the thickness is 20% more than similar models which substantially increases the rigidity by 60%. 6,000 rpm 2-step gear spindle, transmission shaft shortens 20 % comparing to similar models to achieve outstanding heavy-duty cutting capability. High rigidity 4 linear guide ways on bed with full travel support of table, effectively avoid table deflection and guarantee optimal dynamic accuracy. HP-3221 HP-4221 HP-5221 HP-6221 HP-3228 HP-4228 HP-5228 HP-6228 HP-7228 HP-8228 X-axis travel mm 3,200 4,200 5,200 6,200 3,200 4,200 5,200 6,200 7,200 8,200 Y-axis travel mm 2,100 ( 2,800 Opt. ) 2,800 ( 3,500 Opt. ) Z-axis travel mm 850 ( 1,000 / 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 3,020 x 2,000 4,020 x 2,000 5,020 x 2,000 6,020 x 2,000 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 2,400 8,020 x 2,400 Table load capacity kg 13,000 17,000 20,000 25,000 13,000 17,000 20,000 25,000 32,000 40,000 Spindle speed rpm 6,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) 31 HP-4235 HP-5235 HP-6235 HP-7235 HP-8235 HP-5242 HP-6242 HP-7242 HP-8242 X-axis travel mm 4,200 5,200 6,200 7,200 8,200 5,200 6,200 7,200 8,200 Y-axis travel mm 3,500 ( 4,200 Opt. ) 4,200 ( 4,900 Opt. ) Z-axis travel mm 850 ( 1,000 / 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 4,020 x 3,000 5,020 x 3,000 6,020 x 3,000 7,020 x 3,000 8,020 x 3,000 5,020 x 3,600 6,020 x 3,600 7,020 x 3,600 8,020 x 3,600 Table load capacity kg 17,000 20,000 25,000 32,000 40,000 20,000 25,000 32,000 40,000 Spindle speed rpm 6,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice.

33 HTP SERIES Bridge Type 5-face Machining Centers Y-axis adopts three linear guide ways and Z-axis with 4 linear guide ways. Greatly enhance the machining reliability and heavy cutting capability. Enclosed box structure saddle provides firmly support on both sides of headstock, rigidity is 40% higher than traditional design. Z-axis adopts 10 sets of large slides which allow cutting force evenly distributed on both sides of headstock. Significantly increasing ability of vibration absorption and accuracy. Standardly equipped with high efficiency automatic dual head storage compartments combined with AWEA vertical / horizontal ATC system. Optional available for multiple head storage compartments according to the actual demand. Y-axis 3 guide ways install on orthogonal planes of the cross beam, which reduce the distortion torque of the headstock and substantially improve the rigidity for heavy cutting. High rigidity 4 linear guide ways on bed with full travel support of table, effectively avoid table deflection and guarantee optimal dynamic accuracy. HTP-4025 HTP-5025 HTP-6025 HTP-4033 HTP-5033 HTP-6033 HTP-7033 X-axis travel mm 4,000 5,000 6,000 4,000 5,000 6,000 7,000 Y-axis travel mm 2,500 ( 3,200 Opt. ) 3,300 ( 4,000 Opt. ) Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 3,000 5,020 x 3,000 6,020 x 3,000 7,020 x 3,000 Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000 20,000 Spindle speed rpm 4,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 32

34 HVM SERIES Bridge Type 5-face Machining Centers 4,000 rpm 2-step gear spindle with 26kW spindle motor, output of torque is up to 827 N-m. High rigidity 4 linear guide ways on bed with full travel support of table, effectively avoid table deflection and guarantee optimal dynamic accuracy. Multiple automatic head storage compartment could store up to 6 heads. ( Opt. ) 60T / 90T / 120T vertical / horizontal ATC system, max. tool diameter Ø 240 mm, max. tool length 400 mm. Overhead swivel pendulum type control panel provides optimal operation perspective no matter what size of the work-pieces are. HVM-3018 HVM-4018 HVM-4025 HVM-5025 HVM-6025 X-axis travel mm 3,060 4,000 4,000 5,000 6,000 Y-axis travel mm 2,500 3,200 Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 3,260 x 1,500 4,020 x 1,500 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 Table load capacity kg 10,000 12,000 12,000 15,000 17,000 Spindle speed rpm 4,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) 33 HVM-4032 HVM-5032 HVM-6032 HVM-6033Y HVM-7033Y X-axis travel mm 4,000 5,000 6,000 6,000 7,000 Y-axis travel mm 3,900 4,500 Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 6,020 x 2,400 6,020 x 2,400 Table load capacity kg 15,000 18,000 20,000 20,000 20,000 Spindle speed rpm 4,000 ( Vertical ) / 2,000 ( Horizontal ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice.

35 LP-F SERIES Bridge Type 5-face Machining Centers Most affordable 5-face machining solution. Y-axis travel 2,400 mm and above adopts 4 linear guide ways on bed, effectively avoid table deflection and guarantee optimal dynamic accuracy. Modular spindle design provides various cutting characteristics to fulfill diverse machining conditions. Dual compartment head storage offers efficient head change function and ease for maintenance. 32T / 60T / 90T / 120T vertical/ horizontal ATC system with excellent reliability and tool changing efficiency. LP-2516YF LP-3016YF LP-4016YF LP-5016YF LP-3021YF LP-4021YF LP-5021YF LP-6021YF X-axis travel mm 2,500 3,000 4,000 5,000 3,000 4,000 5,000 6,000 Y-axis travel mm 1,900 2,800 Z-axis travel mm 760 ( 1,000 Opt. ) 760 ( 1,000 / 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 5,000 x 1,500 3,020 x 2,010 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 Table load capacity kg 8,000 10,000 12,000 14,000 10,000 12,000 15,000 18,000 Spindle speed ( V/ H ) rpm 6,000 ( 8,000 / 10,000 Opt. ) / 2,000 Spindle motor kw 22 / 26 ( cont. / 30 min. ) LP-3025YF LP-4025YF LP-5025YF LP-6025YF LP-4033YF LP-5033YF LP-6033YF LP-7033YF X-axis travel mm 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000 Y-axis travel mm 3,200 4,000 Z-axis travel mm 760 ( 1,000 / 1,200 / 1,400 Opt. ) Table size ( X x Y ) mm 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 3,000 Table load capacity kg 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000 Spindle speed ( V/ H ) rpm 6,000 ( 8,000 / 10,000 Opt. ) / 2,000 Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 34

36 JB SERIES Floor Type Horizontal Boring Mills Floor type super large base and column, the structure is more stable and stronger. Moving column structure design, X / Y / Z / V / W five axes control, four axes simultaneous movement. Elevator type operation room design ( Y-axis above 3,000 mm ), to enhance the ease of operation. 40T / 60T arm type tool magazine, the maximum tool load at 25 kg, maximum tool length is 400 mm. JB series X-axis travel mm 3,000 ~ 10,000 Y-axis travel mm 1,800 ~ 3,600 Z-axis travel mm 450 V-axis travel mm 1,300 ~ 2,500 V-axis W-axis travel mm 900 Specifications are subject to change without notice. W-axis Z-axis High torque three steps gear spindle The maximum spindle speed 2,000 rpm, a phenomenal 3,039 N-m torque output. Z + W axes The spindle diameter Ø 150 mm / Ø 130 mm, W-axis maximum stroke 900 mm. The axle sleeve diameter is Ø 360 and max. travel of Z-axis at 450 mm. The Z + W axes travel is 900 mm, and the spindle sleeve ensures the cutting rigidity when the mandrel is fully extended. X-axis The X-axis is equipped with rack and pinion driving system along with backlash reduction mechanism and the super large size roller type linear guide ways (SRG100LC), axial load capacity and rigidity is greatly improved. V-axis X-axis V-axis Four linear guide ways base support the whole travel of table, Avoiding table overhang and ensuring best dynamic accuracy. 35

37 Y-axis X-axis Automatic head exchange compartments 5 automatic indexing 90 head, the maximum speed is 1,000 rpm. Head storage compartments with high reliability automatic head exchange design. Y-axis Y-axis using high rigidity box way design to meet the heavy cutting requirements. Large working table Working table size 2,500 x 2,300 mm, indexing. Heavy duty oil lifting mechanism design, the maximum load capacity at 20,000 kg, optional 30,000 kg. Dual servo drive, electronic backlash reduction. Disk type clamping mechanism with clamping force up to 95,000 N-m. 36

38 BL SERIES Horizontal Boring Mills X, Y, Z, W, B five axes control, four axes simultaneous processing. Moving column structure with independent X-axis and Z-axis base, achieving excellent structural rigidity and axial accuracy. Modular quill or ram type spindle system to meet the processing needs of precision molds or parts. B-axis work table is controllable by CNC and indexed at any angle, one set up the work-piece could be completed on a multi-sided processing. The X / Y / Z axes is equipped with a high resolution optical scale to provide extreme machining accuracy. 40T / 60T arm type tool magazine, the maximum tool load at 25 kg with tool magazine maximum load at 600 kg. Fully enclosed operator room design, even if under heavy cutting or use of highpressure coolant, it can ensure the safety of operator. Quill Type Spindle ( BL-S ) Ram Type Spindle ( BL-FM ) High precision quill type spindle Ø120 mm. The maximum stroke of the W-axis is 600 mm. Two step gear box spindle. The cross section of ram is 480 x 470 mm. The maximum travel of W-axis is 600 mm. Built-in spindle motor design. BL-2018 BL-3018 BL-4018 BL-2024 BL-3024 BL-4024 X-axis travel mm 2,000 3,000 4,000 2,000 3,000 4,000 Y-axis travel mm 1,800 2,400 Z-axis travel mm 1,300 ( 1,700 Opt. ) W-axis travel mm 600 Table size mm 1,600 x 1,800 Boring spindle size mm Quill Type Ø 120 / Ram Type 480 x 470 Table load capacity kg 12,000 ( Opt. 15,000 ) Spindle speed rpm 2-step gear box 2,400 / Built-in 6,000 ( Opt. 8,000 ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 37

39 A variety of working table configuration Rotray table 1,600 x 1,800 mm Rotray table 1,600 x 1,800 mm Fixed table 1,600 x 1,200 mm Heavy duty rotary table Rotray table 1,600 x 1,800 mm Fixed table 2,800 x 2,000 mm Rotray table 2,500 x 2,300 mm The table is supported by the base along the full stroke and high rigidity slew ring with a maximum load capacity of 15,000 kg. 38

40 MB SERIES Horizontal Boring Mills X, Y, Z, W, B five axes control, four axes simultaneous processing. Fixed column structure, the column and the base contact surfaces are all precision hand scraped, providing a very solid support for headstock. Compound four guideways support the table over the full travel, effectively avoid the worktable overhang, providing the best dynamic accuracy. The X / Y / Z / B axes is equipped with high resolution optical scale to ensure the ultimate machining accuracy. 40T / 60T arm type tool magazine, the maximum tool load is at 25 kg, with tool magazine maximum load at 600 kg. BBT50 dual surfaces contact spindle taper, providing more powerful tool holding force to ensure machining accuracy. BBT BT 1 The Ø110 mm high precision quill, W-axis maximum travel 500 mm The 3 speed gear type spindle design with 1,800 N-m torque output at 137 RPM. 3 The standard 40T tool exchange system, optional 60T tool magazine is available. Maximum tool load is 25 kg with maximum tool magazine load at 600 kg, meeting the use of various boring and milling needs. B-axis 4 B-axis worktable is controllable by CNC and indexing resolution at 1 or 0.001, one set up the work-piece could be completed on a multi-sided processing. 1 : Three-piece gear coupling mechanism positioning, suitable for heavy cutting : Worm gear structure, continuous processing. 39

41 Automatic pallet changer High efficiency APC system increases production efficiency. MB-APC series MB-1512 MB-2012 X-axis travel mm 1,500 2,000 Y-axis travel mm 1,200 Z-axis travel mm 900 W-axis travel mm 500 Table size mm 1,250 x 1,150 Boring spindle size mm Ø 110 Table load capacity kg 4,000 Spindle speed rpm 3,200 Spindle motor ( cont. / 30 min. ) kw 22 / 26 Specifications are subject to change without notice. 40

42 AH SERIES Horizontal Machining Centers In order to fulfill various working conditions, the machine could be equipped with direct spindle or high torque gear box spindle. BBT50 dual surfaces contact spindle taper, providing more powerful tool holding force to ensure machining accuracy. The APC system is driving by high level servo motor, pallets changing will be faster and more reliable. Three axes are equipped with roller type linear guide ways, fast feed rate could reach 48 m/min.* 1 Machine could be equipped with 60T servo driven arm-type tool magazine ( Standard ) or up to 240T to fulfill different working conditions, T-T is 3.4 seconds. Ergonomic operational design, parts loading/unloading or adjustment could be handled easily. *1 : Depend on machine models, specification will be different. Large span X-axis guide ways with offset design could offer solid structural base for column movement. One-piece base casting is made of a high rigidity T-shape symmetric structure, machine vibration absorbing capability and durability outperforming competing models. 41

43 B-axis 1 B-axis indexing High rigidity clutch indexing, positioning accuracy 8", repeatability 2", most suitable for heavy-duty machining B-axis indexing High precision worm gear mechanism has contact teeth and contact area that are twice of conventional designs, ensuring table rotation accuracy and ability to provide complex work-piece 4 axes simultaneous machining. Coolant chip removal system consists of two chip augers and large volume flushing system remove chips efficiently. AH-500 AH-630 X-axis travel mm 780 1,020 Y-axis travel mm Z-axis travel mm Table size mm 500 x x 630 Max. dia / height of work-piece mm Ø 700 / 800 Ø 1,020 / 1,000 Table load capacity kg 500 1,200 Spindle taper BBT50 Spindle speed rpm Gear 6,000 / Driect-driven 10,000 Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 42

44 EH SERIES Horizontal Machining Centers 12,000 / 15,000 rpm high speed direct drive spindle efficiently separates the heat generated from the motor, which reduces deformation, increasing machining accuracy. BBT40 dual surfaces contact spindle taper, providing more powerful tool holding force to ensure machining accuracy. The APC system is driving by high level servo motor, pallets changing will be faster and more reliable. Three axes are equipped with roller type linear guide ways, fast feed rate up to 60 m/min. Ergonomic operational design, parts loading / unloading or adjustment could be handled easily. Compact structural design with very small foot print greatly increases factory space usage flexibility. High efficiency compound chip conveyor and large capacity coolant tank. Z-axis 150 mm Unique headstock and saddle design, even when the Z-axis is fully extended still maintains minimum sagging. Spindle nose tip to center of table is only 150 mm, work-piece could be finished using shortest tool possible for best cutting rigidity. 43

45 B-axis Working table indexing mechanism Auto pallet exchange working table B-axis is equipped with worm gear mechanism with full circumference hydraulic break system, rotary linear scale. High rigidity, heavy cutting, the minimum indexing at Working table clamping mechanism uses four hydraulic cylinder and cone seat design which provides stable machine accuracy and ample clamping force to the work table. Working table base is fixed design, after cutting is finished table does not need to move to home position for pallet change achieving high efficiency production. EH-400 EH-500 X-axis travel mm Y-axis travel mm Z-axis travel mm Table size mm 400 x x 500 Max. dia / height of work-piece mm Ø 500 / 550 Ø 630 / 660 Table load capacity kg Spindle taper BBT40 Spindle speed rpm Driect-driven12,000 ( Opt.15,000 ) High efficiency 24T Arm type tool exchange system, 32T chain type tool magazine is optional available. Spindle motor kw 7.5 / 11 ( cont. / 30 min. ) Specifications are subject to change without notice. 44

46 MCP SERIES Gantry Type Machining Centers Gantry type structure design provides optimal stable dynamic accuracy and the space usage is 40% less than bridge models. Three linear guide ways on Y-axis and four linear guide ways on Z-axis for providing reliable and heavy cutting capability. Low profile side columns for convenient and safer loading and unloading of large work-piece. Fixed type working table provides heavy loading capability without wear and tear. Fully enclosed operator cabinet moves along with column on X-axis, for the protection of operator against hazard and with ease of use. Two chip augers on both sides of working table together with the chip conveyor to provide efficient chip removal. Optional for equipping automatic head changer and horizontal / vertical ATC system for five-faced machining. High rigidity spindle system Comparable series MCP series Enclosed saddle structure provides solid support for headstock and increases rigidity by 40% than ordinary design. Z-axis guide ways are equipped 10 sliding blocks for distributing the cutting force evenly and also improve the vibration absorption capacity and accuracy. Two-step gearbox spindle with 20% shorter transmission shaft than ordinary model provides superior heavy cutting capability. Three linear guide ways on Y-axis installed on orthogonal sides of the cross beam for reducing distortion torque imposed on head stock and increasing cutting rigidity. 45

47 High performance X-axis driving system Patented rack & pinion design with 1μm high resolution linear scale to ensure dynamic accuracy in long travel. Dual-gear mechanical pre-pressed driving system to eliminate backlash and improve machinining precision ( Y / Z axes adopt C3-grade ballscrews ). 60T horizontal / vertical ATC system 60T horizontal / vertical ATC system moves along with the bridge on X-axis for efficient tool exchange. T-T: 5.5 sec. ( Vertical ) / 8 sec. ( Horizontal ) MCP X-axis travel mm 16,000 Y-axis travel mm 5,000 Z-axis travel mm 1,400 Table load capacity kg/m 2 2,500 Spindle speed rpm 4,000 Spindle motor ( cont. / 30 min. ) kw 22 / 26 Specifications are subject to change without notice. 46

48 LG SERIES Gantry Type Machining Centers Extreme large travel range: X-axis 20,000 mm, Y-axis 7,000 mm, Z-axis 1,400 mm. Gantry type structure design provides optimal stable dynamic accuracy and the space usage is 40% less than bridge models. Fixed type working table provides heavy loading capability without wear and tear. X-axis is driven by AWEA "Synchronized-controlled technology" which effectively reduces following error from both sides of ball screw or rack and pinion to ensure machining accuracy. Two chip augers on both sides of working table together with the chip conveyor to provide efficient chip removal. LG Largest Machining Center In Taiwan Adjustable Crossbeam Mechanism AWEA patented design has successfully overcome the physical limits, minimizing the deformation caused by the weight of the 7,000 mm super wide cross beam, while ensuring optimal machining accuracy. Modular design of X-axis Working table and side columns are of modular design, X-axis travel can be extended per requirement for meeting huge work-piece demand. 47

49 1 4,000 rpm high torque gear type spindle or / 8,000 rpm high speed, high accuracy built-in spindle. 2 X / Y axes adopt patented rack & pinion design with 1μm high resolution linear scale to ensure dynamic accuracy in long travel ( X-axis 6,000 mm or longer ) Optional for vertical / horizontal ATC system and automatic head changer ( 2~3 heads storage ) for upgrading to 5-face machining center. LG-4030 LG-5030 LG-6030 LG-8030 LG LG-5040 LG-6040 LG-8040 X-axis travel mm 4,000 5,000 6,000 8,000 10,000 5,000 6,000 8,000 Y-axis travel mm 3,000 4,000 Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) Table load capacity kg/m 2 2,500 Spindle speed rpm 4,000 ( 6,000 / 8,000 / 10,000 Opt. ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) LG LG-6050 LG-8050 LG LG LG LG X-axis travel mm 10,000 6,000 8,000 10,000 14,000 10,000 20,000 Y-axis travel mm 4,000 5,000 7,000 Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. ) Table load capacity kg/m 2 2,500 Spindle speed rpm 4,000 ( 6,000 / 8,000 / 10,000 Opt. ) Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 48

50 VP / SP / LP SERIES Bridge Type Machining Centers More than 3,500 units are sold worldwide, outperform peers due to high grade quality and performance. Comprehensive product portfolio with a variety of options for coming up with the most suitable bridge machining center for each customer. Modular spindle design provides a variety of options for meeting the requirement of mold / die or part milling. LP series can be equipped with automatic head changer and horizontal/vertical ATC system for upgrading into five-face machining centers ( LP-F series ). VP series SP series LP series X-axis travel mm 1,600 ~ 5,000 2,100 ~ 4,000 2,500 ~ 7,000 Y-axis travel mm 1,200 1,600 1,600 ~ 4,000 Z-axis travel mm ~ 1,400 One-piece base X / Y axes : Ball type linear guide way Z-axis : Box-way ( optional for linear guide way ) One-piece base X / Y-axis : Roller type linear guide way Z-axis : Box-way ( optional for linear guide way ) One-piece base / Compound 4 guide ways base* 1 X / Y axes : Roller type linear guide way Z-axis : Box-way ( optional for linear guide way ) *1 : Y-axis 1,600 mm 49 Specifications are subject to change without notice.

51 EP SERIES Bridge Type Machining Centers Super large Y-axis cross beam design, the machining range exceeding comparable models by 20 %. Modular gear / direct-driven spindle designs fulfill heavy-duty and precision cutting demand. X / Y axes adopt roller linear guide ways, Z-axis equipped with high rigidity box way, featuring both heavy cutting capability and fast movement. Z-axis close loop hydraulic counter balance systems design which efficiently enhance the dynamic response of Z-axis and reduce the operation loading of the hydraulic unit. 32T / 40T / 60T arm type tool magazine. Tool change efficiently reduce tool changing time. Vertical / Horizontal ATC and automatic head changer can be equipped to upgrade to 5-face machining center ( Opt. ) Super large Y-axis travel AWEA EP series Comparable models Y-axis Y-axis EP series X-axis travel mm 2,000 ~ 5,000 VS. Y-axis travel mm 1,600 ~ 2,800 Z-axis travel mm 800 / 1,000 Table size ( X x Y ) mm 2,310 ~ 5,020 x 1,500 Y-axis extended travel. The attachments heads won't interrupt with permissible machining range. Standard Y-axis travel. Work-piece size is limited due to interference when five face cutting is required. Table load capacity kg 8,000 ~ 15,000 Spindle speed rpm 6,000 ~ 10,000 Spindle motor kw 22 / 26 ( cont. / 30 min. ) Specifications are subject to change without notice. 50

52 VP-HS SERIES Bridge Type Machining Centers Built-in spindle with speed up to 20,000 rpm could achieve excellent surface finish to achieve high precision accuracy mold cutting requirements. Z-axis is directly driven with high level servo motor by super large diameter ball screw achieving excellent axis accuracy and dynamic response. New generation high rigidity machine base with special reinforced ribs, anti-vibration and chip removal capabilities is greatly enhanced. High rigidity crossbeam is made of one-piece Meehanite casting offer abundant support rigidity for headstock. X / Y / Z roller type linear guide ways featuring both heavy cutting capability and fast movement. Three axes could be equipped with high resolution Heidenhain linear scale achieving ultimate accuracy. Optimized Z-axis feed system Servo motor direct driving Upgrade fine pitch ball screw and servo motor Ball screw cooling system Rotary table will be optional available. VP-2012HS VP-3012HS X-axis travel mm 2,000 3,000 Y-axis travel mm 1,200 Z-axis travel mm 760 Table size ( X x Y ) mm 2,000 x 1,100 3,000 x 1,100 Table load capacity kg 3,500 4,500 Spindle speed rpm ( 15,000 / 20,000 )* 1, ( 10,000 / 12,000 ) * 2 Spindle motor ( cont. / 30 min. ) kw ( 15 / 18.5 )* 1, ( 22 / 26 )* 2 *1 : BT40 *2 : BT50 Specifications are subject to change without notice. 51

53 HD SERIES Bridge Type Machining Centers Major casting structures enforced structural design, overall rigidity of the machine is 30% higher than comparable models. High torque gear type spindle with 26 kw high-power output spindle motor to meet the processing needs of heavy cutting. X / Y axes roller type linear guide ways, Z-axis using high rigid box way, the axial systems are featured with both heavy duty and fast moving features. Surpassing comparable models with enforced structure Base and column contact area 42% 24% Column cross-section 22% The maximum table load HD-2012 cutting test Tool size : Ø 100 mm No. of blade : 7 Spindle speed : 477 rpm Material : S50C 32 cc /kw 720 cc /min. Chips removal rate Cutting width : 60 mm Cutting depth : 4 mm Feed rate : 3,000 mm/min. Spindle load : 105% HD-2012 HD-3012 X-axis travel mm 2,000 3,000 Y-axis travel mm 1,200 1,200 Z-axis travel mm Table size ( X x Y ) mm 2,000 x 1,100 3,000 x 1,100 Table load capacity kg 4,500 5,500 Spindle speed rpm 6,000 6,000 Spindle motor ( cont. / 30 min. ) kw 22 / / 26 Specifications are subject to change without notice. 52

54 F SERIES Bridge Type High Speed Machining Centers Most Comprehensive series of high speed bridge type machining centers and more than 15 year in field usage experience. High rigidity bridge type structure with modular high speed spindle combinations for F series to be the top choice for high precision dies & molds machining. Robust casting structure and high quality core elements. - Structural strength is 40% higher than vertical machining center of the same machining range. - Cutting capability is 50% higher than vertical machining center of the same machining range. Three axes adopt roller type linear guide way and precise ball screw which is specific for mold & die industry, driven directly by high power servo motor for achieving cutting feed rate up to 30 m/min. 20T drum type ATC ( F-7 / F-87 / F-16 ), 30T arm type ATC ( F-101 ) Wide span 4 points support on saddle of Y-axis ( F-16 / F-101 ) Specialized enforced ribs structure of table Two sides chip augers ( F-16 / F-101 ) One-piece column and bridge Minimal overhang of spindle Compact bed structure ( F-101 ) ( F-87 )

55 High speed, high precision spindle Built-in Spindle Driect-driven Spindle Max. speed Max. Output 30,000 rpm 24 kw 22,000 rpm 30 kw 21,000 rpm 24 kw 20,000 rpm 18.5 kw 15,000 rpm 18.5 kw 12,000 rpm 18.5 kw * Spindle differentiates on models. F-7 F-87 F-16 F-101 X-axis travel mm ,000 1,000 Y-axis travel mm ,000 Z-axis travel mm Table size ( X x Y ) mm 770 x x 700 1,160 x 600 1,100 x 1,000 Table load capacity kg ,000 2,000 Spindle speed rpm Built-in 21,000 Built-in 15,000 Driect-driven 12,000 Spindle motor kw 20 / 24 ( cont. / 30 min. ) 18.5 / 22 ( cont. / 30 min. ) 15 / 18.5 ( cont. / 30 min. ) Specifications are subject to change without notice. 54

56 BM SERIES Vertical Machining Centers High torque spindle and box way on 3 axes, providing optimal heavyduty cutting capability. Precisely hand scraped craftsmanship ensures the best assembly precision and structure strength. Complete product portfolio, spindle taper #40/ #50 could be selected as required. The quantity of chip augers depends on the size of the machine, which provides optimal chip removal solution. 24 / 30 / 36 / 60 T arm type tool magazine. High speed servo ATC is optional available. Automatic Pallets changer ( Opt. )* 1 *1 : AF series is also optional available. ( Delta ) wide span column structure Stable ( Delta ) column structure provide excellent basis for heavy loading and superior cutting stability. 55

57 Gear spindle Hand scraped craftsmanship High rigidity 6 guide ways base Gear spindle combines with High-Low 2 steps gear box design, providing large torque output and fulfill heavy cutting requirement (Belt-driven and directdriven spindle are also optional available) All the sliding or fix surface of machine bed, column, saddle, headstock, and ball screw holder are hand scraped to provide excellent assembly precision and load distribution, ensuring long term accuracy. The table base of BM-2100/BM-2500 is equipped with 6 guide ways to avoid table deflection and provide fully support to ensure the rigidity. BM-850 BM-1020 BM-1200 BM-1460 BM-1400 BM-1600 BM-1800 BM-2100 BM-2500 X-axis travel mm 850 1,020 1,200 1,400 1,400 1,600 1,800 2,100 2,500 Y-axis travel mm ,000 Z-axis travel mm ,000 Table size ( X x Y ) mm 1,050 x 600 1,120 x 600 1,300 x 600 1,500 x 650 1,500 x 800 1,700 x 800 2,000 x 800 2,300 x 1,000 2,700 x 1,000 Table load capacity kg 850 1,000 1,200 1,400 1,800 2,000 2,200 3,000 4,000 Spindle speed rpm Gear drive 8,000 Gear drive 6,000 Spindle taper BT40 ( BT50 Opt. ) BT50 ( BT40 Opt. ) BT50 Specifications are subject to change without notice. 56

58 AF SERIES Vertical Machining Centers High rigidity ( Delta ) body structure provides the foundation of heavy load and powerful cutting. Three axes adopt linear guide ways to provide the optimum control and efficient movement, rapid feed rates are up to 48 m/min.* 1 Z-axis could adopt with heat treated box way structure with gear spindle. Very suitable for heavy cutting requirements. The quantity of chip augers depends on size of machine, which provides the most effective chip removal solution. 24 / 30 / 32 / 40T arm type ATC. High speed servo ATC is option. *1:Different between models. The modular spindle design provides cutting flexibility for various machining needs. Solution for Precision Parts Spindle Taper Speed Range Belt-drive BT40 8,000 ~ 10,000 rpm Solution for Precision Mold Spindle Taper Speed Range Direct-drive BT40 / BT50 8,000 ~ 15,000 rpm Solution for Heavy Cutting Spindle Taper Speed Range Gear BT40 / BT50 8,000 / 6,000 rpm AF-510 AF-610 AF-650 AF-860 AF-1000 AF-1060 X-axis travel mm ,020 1,060 Y-axis travel mm Z-axis travel mm Table size ( X x Y ) mm 610 x x x 510 1,000 x 600 1,200 x 550 1,200 x 600 Table load capacity kg Spindle speed rpm Belt drive 8,000 / 10,000 Spindle taper BT30 BT40 57

59 4 Linear Guide Ways 4 linear guide ways design on bed effectively eliminates the overhang problem of working table and ensure the optimal support rigidity. ( AF-1400 / 1600 / 1800 ) High Performance Axial System One-piece ball screw driving motor support and bearing support enable cutting force to spread evenly into casting body, so it efficiently ehances axial system of entire rigidity and prevents deformation of ball screw. AF-1250 AF-1460 AF-1400 AF-1600 AF-1800 X-axis travel mm 1,250 1,400 1,400 1,600 1,800 Y-axis travel mm Z-axis travel mm Table size ( X x Y ) mm 1,350 x 620 1,500 x 620 1,500 x 800 1,700 x 800 1,900 x 800 Table load capacity kg 1,000 1,000 1,200 1,500 1,800 Spindle speed rpm Belt drive 8,000 / 10,000 Direct drive 10,000 Spindle taper BT40 BT50 Specifications are subject to change without notice. 58

60 GF SERIES Graphite Milling Machining Centers High speed, high accuracy direct driven spindle design fulfill extreme precision graphite electrode cutting requirements. High-grade dust collector featured with high power / low noise / ease of maintenance. Three axes foldable bellow covers ( JABARA ) provide additional protection. Effectively reducing risk of dust contamination on driving systems. 24 tools arm type tool magazine with auto door to avoid dust pollution for reliable tool change Specially designed one-piece seamless tank prevents contamination, maintenance and cleaning are much easier. Additional foldable bellow covers on all three axes Auto tool magazine door Specially designed tank for dust collection 59 GF-650 GF-760 GF-860 GF-1060 GF-1250 GF-1460 X-axis travel mm ,060 1,250 1,400 Y-axis travel mm Z-axis travel mm Table size ( X x Y ) mm 750 x x 510 1,000 x 600 1,200 x 600 1,350 x 620 1,500 x 620 Table load capacity kg ,000 Spindle speed rpm Driect-driven 12,000 / 20,000 Driect-driven 15,000 Spindle taper BT40 ( Opt. BT30 ) BT40 Specifications are subject to change without notice.

61 AT SERIES Tapping Centers 12,000~20,000 rpm high speed direct-driven spindle design, efficiently reduce the thermal displacement and enhance long term machine accuracy. Three axes uses roller type linear guide ways to provide maximum feed rate up to 50 m/min. 60 m/min. is also available ( Opt. ) 14 T ATC system and synchronous unclamping type tool changer design, that can calculate the shortest tool change tool change path to reduce tool change time and increase working efficiency. Available with MITSUBISHI / SIEMENS / FANUC controllers, fulfill various machining requirements. The Finite Element Analysis ( FEA ) provides optimal machine design and ensure high machine rigidity. AT-510 X-axis travel mm 510 Y-axis travel mm 400 Z-axis travel mm 350 Table size ( X x Y ) mm 610 x 400 Table load capacity kg 250 Spindle speed rpm 12,000 Spindle taper BT30 Specifications are subject to change without notice. 60

62 5-AXIS MACHINING CENTERS AG5 Series P23 RG5 Series P24 Gantry Type 5-axis Gantry Type 5-axis Machining Centers Machining Centers Travel X : 1,600 ~ 4,000 mm Y : 2,000 ~ 3,000 mm Z : 1,000 mm B : ±110 C : ±250 ( Italy ) B : ±105 C : ±360 ( Germany ) Travel X : 1,600 / 3,200 mm Y : 2,500 mm Z : 1,000 mm B : ±110 C : ±250 ( Italy ) B : ±105 C : ±360 ( Germany ) MEGA5 G Series Gantry Type 5-axis Machining Centers P21 Travel X : 4,000 ~ 10,000 mm Y : 3,000 ~ 4,000 mm Z : 1,200 / 1,400 mm B : ±110 C : ±250 ( Italy ) B : ±105 C : ±360 ( Germany ) MEGA5 P Series Bridge Type 5-axis Machining Centers P21 Travel X : 2,500 ~ 6,000 mm Y : 2,000 ~ 2,500 mm Z : 1,000 / 1,200 mm B : ±110 C : ±250 ( Italy ) B : ±105 C : ±360 ( Germany ) FCV-800S Series P26 FCV-800 Series P25 FCV-620 Series P27 FV Series P28 Multi-tasking 5-axis Machining Centers Gantry Type 5-axis Machining Centers High Speed 5-axis Machining Centers Vertical 5-axis Machining Centers Travel X : 800 mm Y : 900 mm Z : 660 mm A : -120 ~ +30 C : ±360 Travel X : 800 mm Y : 900 mm Z : 660 mm A : -120 ~ +30 C : ±360 Travel X : 635 mm Y : 535 mm Z : 460 mm B : -50 ~ +110 C : ±360 Travel X : 560 / 960 mm Y : 510 / 600 mm Z : 460 / 480 mm A : -42 ~ +120 C : ±360 5-FACE MACHINING CENTERS MVP Series P29 Moving Cross Rail Bridge Type 5-face Machining Centers HP Series P31 Bridge Type 5-face Machining Centers HTP Series P32 Bridge Type 5-face Machining Centers HVM Series P33 Bridge Type 5-face Machining Centers Travel X : 4,000 ~ 7,000 mm Y : 3,200 / 4,000 mm Z : 1,000 ~ 1,400 mm W : 1,250 mm Travel X : 3,200 ~ 8,200 mm Y : 2,100 ~ 4,900 mm Z : 850 ~ 1,400 mm Travel X : 4,000 ~ 7,000 mm Y : 2,500 ~ 4,000 mm Z : 1,000 ~ 1,400 mm Travel X : 3,060 ~ 7,000 mm Y : 2,500 ~ 4,500 mm Z : 1,000 ~ 1,400 mm HORIZONTAL BORING MILLS LP-F Series P34 Bridge Type 5-face Machining Centers Travel X : 2,500 ~ 7,000 mm Y : 1,900 ~ 4,000 mm Z : 760 ~ 1,400 mm JB Series P35 BL Series P37 MB Series Floor Type Horizontal Boring Mills Travel X : 3,000 ~ 10,000 mm Y : 1,800 ~ 3,600 mm Z : 450 mm V : 1,300 ~ 2,500 mm W : 900 mm Heavy Load Horizontal Boring Mills Travel X : 2,000 ~ 4,000 mm Y : 1,800 / 2,400 mm Z : 1,300 / 1,700 mm W : 600 mm P39 High Precision Horizontal Boring Mills Travel X : 1,500 / 2,000 mm Y : 1,200 mm Z : 900 mm W : 500 mm 61

63 BRIDGE TYPE MACHINING CENTERS LG Series P47 Gantry Type Machining Centers MCP Series P45 Gantry Type Machining Centers LP Series P49 Bridge Type Machining Centers SP Series P49 Bridge Type Machining Centers Travel X : 4,000 ~ 20,000 mm Y : 3,000 ~ 7,000 mm Z : 1,000 ~ 1,400 mm Travel X : 16,000 mm Y : 5,000 mm Z : 1,400 mm Travel X : 2,500 ~ 7,000 mm Y : 1,600 ~ 4,000 mm Z : 760 ~ 1,400 mm Travel X : 2,100 ~ 4,000 mm Y : 1,600 mm Z : 760 mm VP Series P49 Bridge Type Machining Centers Travel X : 1,600 ~ 5,000 mm Y : 1,200 mm Z : 760 mm VP-HS Series P51 High Speed Bridge Type Machining Centers Travel X : 2,000 / 3,000 mm Y : 1,200 mm Z : 760 mm HD Series P52 Super Rigid Bridge Type Machining Centers Travel X : 2,000 / 3,000 mm Y : 1,200 mm Z : 760 mm EP Series P50 Bridge Type Machining Centers Travel X : 2,000 ~ 5,000 mm Y : 1,600 ~ 2,800 mm Z : 800 / 1,000 mm HIGH SPEED VERTICAL MACHINING CENTERS MACHINING CENTERS F Series P53 BM Series P55 AF Series P57 BM-APC Series High Speed Bridge Type Machining Center Travel X : 700 ~ 1,000 mm Y : 500 ~ 1,000 mm Z : 350 ~ 500 mm Super Rigid Vertical Machining Centers Travel X : 850 ~ 2,500 mm Y : 600 ~ 1,000 mm Z : 600 ~ 1,000 mm High Performance Vertical Machining Centers Travel X : 510 ~ 1,800 mm Y : 400 ~ 800 mm Z : 330 ~ 800 mm P55 Vertical Machining Centers w/ Auto Pallet Changers Travel X : 850 ~ 2,500 mm Y : 600 ~ 1,000 mm Z : 600 ~ 1,000 mm HORIZONTAL GRAPHITE TAPPING MACHINING CENTERS MACHINING CENTERS CENTERS AH Series P41 Horizontal Machining Centers EH Series P43 Horizontal Machining Centers GF Series P59 Graphite Milling Machining Centers AT Series P60 Tapping Centers Travel X : 780 / 1,020 mm Y : 670 / 900 mm Z : 650 / 900 mm Travel X : 510 / 610 mm Y : 510 / 610 mm Z : 510 / 610 mm Travel X : 6,50 ~ 1,400 mm Y : 510 ~ 620 mm Z : 510 ~ 620 mm Travel X : 510 mm Y : 400 mm Z : 350 mm 62

64 AWEA MECHANTRONIC CO., LTD. AWEA MECHANTRONIC CO., LTD. HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Xinpu, Hsinchu 305, Taiwan TEL : FAX : CTSP BRANCH 15, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 407, Taiwan TEL : FAX : sales@awea.com Website : Copyright 2017 by AWEA Mechantronic Co., Ltd. All rights reserved A-Journal-EN