FVC CNC. Bridge Type Machining Centre BASIC MACHINE FEATURES
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- Melina Copeland
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1 Bridge Type Machining Centre FVC CNC The FVC CNC is a machining centre featuring fixed cross beam with vertical ram and spindle and travelling clamping table. This modern machine tool is designed for progressive machining of dies, molds and other sophisticated components. Rigid design provides high accuracy and long machine life. BASIC MACHINE FEATURES FVC CNC machining centre features three basic controlled axes: X longitudinal movement of the clamping table Y cross movement of the ram on cross beam Z vertical movement of the ram with spindle Variety of spindles and heads is available. Available control systems - Heidenhain itnc Siemens SIN 840D - FIDIA C20
2 MACHINE DESCRIPTION FVC CNC is a bridge type machining centre featuring fixed cross beam with vertically oriented ram and travelling clamping table. Machine is designed allows both 3-axis and 5-axis machining based on desired concept and used optional heads. Wide variety of spindles brings the high speed fininshing performance for mold and die makers and similar machining operations. Second head is available on FVC 160 model only. BASIC MACHINE VERSIONS A. Standard Spindle Direct driven spindle is the cost efficient solution allowing usage of vertically oriented tool for all roughing and finishing operations. Features high speed up to 5000 rpm and high torque characteristics. B. Electro Spindle There are three different versions available featuring renowned producers TRAMEC, KESSLER & FISHER. Based on your needs will be one selected according to speed and torque requirements. See technical data for more details. Customizing is available to meet other special requirements. C. Automatic Milling Head SEMPUCO Two head versions are available based on required positioning plane orientation: KFU-D3/45 Huron type angle between positioning planes is 45 deg. Positioning step is 2.5 deg. KFU-D3/90 Orthogonal type angle between planes is 90 deg. Positioning step is 1 deg. Enables machining of the part from all 5 sides D. Fork type, 2-axis, continuously controlled, with ElectroSpindle TRAMEC The head is being delivered in 4 different versions according to required spindle speed and torque. The head allows the full 5-axis machining capability. MACHINE FEATURES Machine Frame It consists of bridge being made of two columns and fixed cross beam. Bed part accommodates travelling table. All basic components are grey cast iron Ram with the tool carrier Ram moves vertically on cross moving saddle and features one of following tool carriers: Standard Spindle, ElectroSpindle, Automatic Head or Fork-type milling head Guide Ways Linear guideways on X and Y axes. Ram is on box ways by means of hardened cast iron against sliding foil TURCIT. Lubrication system Guideways are lubricated by oil system with automatic dosers. Spindle bearings feature permanent grease pack. Lubrication of milling heads provided by oilmist. Position feedback Linear scales Heidenhain on all linear axes. Protected by covers and cleaned by means of pressure air. Drives Digital AC servo drives connected by rubber belts to ball screws with preloaded nuts.
3 Automatic tool change ATC Located outside of working area and consists of chain magazine and manipulator with dual gripper rotary arm. Tool search provided by coded bed. Tools are placed horizontally in the magazine. Tool bed swivels by 90 deg in the exchange position. Control system Controlled 3 linear axes X,Y,Z plus two rotary axes B,C when using the fork type milling head. Machine is being delivered with one of ITNC0530, SIN 840D of Fidia C20 control. Control panel is located on swivelling arm at operator s place as well as remote panel with electronic handwheel. Protective covers Totally enclosed working area including the roof. Acces provided through movable telescopis door. Cover front side features door to easier acces when required. STANDARD ACCESSORIES Anchoring material Light Beacon Machine work light Set of spare parts Chip Conveyors Pull studs Maintennace tools Documentation OPTIONAL ACCESSORIES Through spindle coolant 290 psi (20 Bar) - mfg. standard 725 psi (50 Bar) - CHIPBLASTER 725 psi (50 Bar) - KNOLL MIST COLLECTOR Two compact centrifugal separators located on the top of machine guarding Touch Probe Renishaw MP11 - cable transmission Renishaw OMP40 - infra-red transmission Renishaw RMP60 - radio transmission Heidenhain TS640 infra-red transmission Tool Probe Renishaw TS27R Heidenhain TT140 REMOTE DIAGNOSTIC Available for Heidenhain itnc530 and Sinumerik 840D controls CLAMPING ELEMETS Wide range of auxiliary rotary tables, magnetic systems and fixtures available.
4 SPINDLE VERSIONS A. Standard Spindle inside the ram (CAT-50 or ISO-50) Speed 20 5,000 rpm rpm Torque 590 lb-ft 800 Nm Power 32 HP 24 kw Max. Tool Diameter 4.9 / 9.4 inch 125 / 240 mm Max. Tool Length 9.8 inch 250 mm Max. Tool Weight 44 lbs 20 kg B. ElectroSpindle inside the ram TRAMEC (HSK-A63) Speed ,000 rpm ,000 rpm Torque 66 lb-ft 89 Nm Power 38 HP 28 kw Max. Tool Diameter 2.95 / 5.9 inch 75 / 150 mm Max. Tool Length 11.8 inch 300 mm Max. Tool Weight 13 lbs 6 kg C. ElectroSpindle inside the ram KESSLER (CAT-50 or ISO-50) Speed 100 9,000 rpm 100 9,000 rpm Torque 221 lb-ft 300 Nm Power 64 HP 48 kw Max. Tool Diameter 4.9 / 9.4 inch 125 / 240 mm Max. Tool Length 9.8 inch 250 mm Max. Tool Weight 44 lbs 20 kg D. ElectroSpindle inside the ram FISCHER (HSK-A63) Speed ,000 rpm ,000 rpm Torque 44 lb-ft 60 Nm Power 103 HP 77 kw Max. Tool Diameter 2.9 / 5.9 inch 75 / 150 mm Max. Tool Length 11.8 inch 300 mm Max. Tool Weight 13 lbs 6 kg
5 HEAD VERSIONS E. 2-axes Indexing Milling Head SEMPUCO (CAT-50 or ISO-50) Speed 20 5,000 rpm rpm Torque 590 lb-ft 800 Nm Power 40 HP 30 kw Positioning increment 2.5 / 1 Deg. 2.5 / 1 Deg. Max. Tool Diameter 4.9 / 9.4 inch 125 / 240 mm Max. Tool Length 9.8 inch 250 mm Max. Tool Weight 33 lbs 15 kg F. 2-axes Fork Type Continuously Controlled Head with ElectroSpindle TRAMEC Max. Tool Diameter 2.95 / 5.9 inch 75 / 150 mm Max. Tool Length 11.8 inch 300 mm Max. Tool Weight 13 lbs 6 kg B-Axis Range 125 / 95 deg 125 / 95 deg C-Axis Range +/- 225 deg +/- 225 deg Type AC4 (HSK-A63) Speed ,000 rpm ,000 rpm Torque 96 lb-ft 130 Nm Power 51 HP 38 kw Type AC5 TK (HSK-A63) Speed ,000 rpm ,000 rpm Torque 74 lb-ft 100 Nm Power 37 HP 28 kw Type AC5 FK (HSK-A63) Speed ,000 rpm ,000 rpm Torque 26 lb-ft 35 Nm Power 52 HP 39 kw Type AC6 (HSK-100) Speed ,000 rpm ,000 rpm Torque 221 lb-ft 300 Nm Power 84 HP 63 kw
6 MAIN MACHINE DATA FVC 120 (imperial units) Table clamping surface inch 79 x x x 47 Table load max. lbs 9,900 14,300 14,300 Table travel (X-axis) inch Cross ram travel (Y-axis) inch Distance between columns inch FVC 120 (metric units) Table clamping surface mm 2,000 x 1,200 3,200 x 1,200 4,000 x 1,200 Table load max. kg 4,500 6,500 6,500 Table travel (X-axis) mm 2,200 3,400 4,200 Cross ram travel (Y-axis) mm 2,050 2,050 2,050 Distance between columns mm 1,440 1,440 1,440 FVC 160 (imperial units) Table clamping surface inch 79 x x x 63 Table load max. lbs 11,400 17,600 24,200 Table travel (X-axis) inch Cross ram travel (Y-axis) inch Distance between columns inch FVC 160 (metric units) Table clamping surface mm 2,000 x 1,600 3,200 x 1,600 4,000 x 1,600 Table load max. kg 5,200 8,000 11,000 Table travel (X-axis) mm 2,200 3,400 4,200 Cross ram travel (Y-axis) mm 2,450 2,450 2,450 Distance between columns mm 2,125 2,125 2,125 Further data (both FVC 120 & FVC 160) Ram Travel (Z-Axis) inch 39.4 mm 1,000 Working Feed (All Axes) imp mm/min 1 15,000 Rapid Traverse (X) ipm 787 mm/min 20,000 Rapid Traverse (Y, Z) ipm 630 mm/min 16,000 NOTE: All presented data are subject to change without prior notice. Please ask your nearest distributor to receive the latest information. TOS TRADE CANADA INC. 415 Industrial Dr., Milton, ON L9T 5A6 Tel: (905) , Fax: (905) tostrade-cnd@tos-trade.com TOS TRADE NORTH AMERICA LLC 634 Shute Lane, Old Hickory, TN Tel: (615) , Fax: (615) tostrade-us@tos-trade.com
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