KF5600. HYUNDAI WIA Vertical Machining Center

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1 HYUNDAI WIA Vertical Machining Center

2 Technical Leader The Vertical Machining Center, designed by Hyundai WIA with years of expertise and the latest technology, maximizes productivity while maintaining rigidity and accuracy. Spindle RPM r/min 8,000 12,000 15,000 20,000 Spindle Driving Method - Direct Built-in Travel (X/Y/Z) mm 1,100/560/520 [Z: 635] (43.3 /22 /20.5 [Z:25 ]) 1,100/560/520 (43.3 /22 /20.5 ]) Rapid Traverse Rate (X/Y/Z) m/min (ipm) 40/40/36 (1,575/1,575/1,417) 48/48/48 (1,890/1,890/1,890) 40/40/36 (1,575/1,575/1,417) Chip to Chip sec 3.2 Number of Tools EA 30 [40] [OPTION]

3 Basic Features High Speed & Productivity Vertical Machining Center Optimal Structural Analysis is designed to have optimal structure through Hyundai WIA's unique structural analysis. Also, column has become more rigid even weight is lighter than the previous model. 02 Rigidity comparison 13% UP 21% UP 29% UP 03 Previous Machine (87%) Previous Machine (79%) Previous Machine (71%) 01 X Axis Y Axis Z Axis High-Speed Machining Center Linear roller guideways are applied to reduce non-cutting time and bring high rigidity. Each axis is directly connected to a highly reliable digital servo motor to provide high rigidity and minimal thermal displacement. Rapid Traverse Rate (X/Y/Z axis) : 40/40/36 m/min (1,575/1,575/1,4176 ipm) [15K Built-in : 48/48/48 m/min (1,890/1,890/1,890 ipm)] X/Y Axis (Standard) Z Axis (Standard) Previous Machine 36 m/min (1,417 ipm) 40 m/min (1,575 ipm) 4 m/min (158 ipm) UP Previous Machine 30 m/min (1,181 ipm) 36 m/min (1,417 ipm) 6 m/min (236 ipm) UP

4 560 mm (22 ) 02 Roller Type LM Guide Rating load is increased by 130% than Ball type LM guide. Expanded Y-axis Design The travel on Y-axis provides enhanced processing with 560mm(22 ) Previous Machine (Y-Axis) (Y-Axis) Previous Machine (X-Axis) (X-Axis) 510 mm (20 ) 560 mm (22 ) 50mm (2 ) UP 1,060 mm (41.7 ) 1,100 mm (43.3 ) 40mm (1.6 ) UP Nut Cooling Ball Screw Nut cooling ball screws on all axes() decrease thermal displacement which enhance precision of machining ability. 03 Table Compared to competitive machines, the has a large work envelop making setup and use easily and providing convenience to operator. Table Size (X Y) : 1,250/560 mm ( ) 560 mm (22 ) 1,000 kg (2,205 lb) Maximum Load Capacity : 1,000 kg (2,204.6lb) 1,250 mm (49.2 ) 04 Magazine & ATC The tool magazine holds 30 tools as standard and 40 tools as an option.due to the wider selection of tools and the random tool selection method, tool change time has improved. Servo ATC Position control of the Twin Arm ATC using Servo Motors has improved drastically. Also improvement of tool changing speed enables reduction of non-cutting time. Tool Change Time (C-C) : 3.2 sec

5 High-Precision Spindle Long Lasting High Accuracy & Excellent Performance Vertical Machining Center 05 Built-In Spindle By using ultra precision class of angular ball bearings, fast acc/ deceleration of the main spindle is achieved. The spindle head is designed to minimize heat displacement therefore reducing heat generation and making it possible to maintain high accuracy. Speed r/min 15,000 20,000 Output kw(hp) 22/18.5 (30/25) 18.5/11 (25/15) Torque N. m (lbf. ft) 167 (123) 60 (44.3) Direct Spindle Direct coupling of the motor and the spindle reduces decelera -tion time, and provides easy maintenance. Speed r/min 8,000 8,000 12,000 Output kw(hp) 15/11 (20/15) 15/11 (20/15) 18.5/11 (25/15) Torque N. m (lbf. ft) 95.5 (70.4) 286 (211) 117 (86.3) Dual Contact Spindle Before Clamping After Clamping The Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications. The increase in standard diameter improves rigidity and ATC interactive precision, and Z-axis displacement is prevented which further extends tool life. Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time. 20 bar / 30 bar / 70 bar (290 psi / 435 psi/ 1,015 psi)

6 Basic Structure Vertical Machining Center HYUNDAI WIA MACHINE TOOL Direct 8,000rpm Power (kw[hp) Torque (N m[lbf ft]) Direct 12,000rpm Power (kw[hp) Torque (N m[lbf ft]) 15 [20] 11 [14.8] 7.5 [10] 15kW[20HP] (30min) 286N m[211lbf ft] (30min) 11kW[14.8HP] (Cont.) 143N m[105.5lbf ft] (Cont.) 286 [211] 143 [105.5] 95 [70] 18.5kW[24.8HP] (S3 25%) 18.5 [24.8] 117.7N m[86.8lbf ft] (S3 25%) kW[20HP] (S3 60%) 15 [86.8] [20] 95.5N m[70.4lbf ft] (S3 60%) kW[14.8HP] (Cont.) [70.4] 11 70N m[51.6lbf ft] (Cont.) [14.8] Spindle Speed (r/min) 6,000 18[13.3] 9[6.6] 8, ,500 Spindle Speed (r/min) 10,000 12,000 Built-in 15,000rpm Power (kw[hp) Torque (N m[lbf ft]) Built-in 20,000rpm Power (kw[hp]) Torque (N m[lbf ft]) 25 [33.5] 22 [29.5] 18.5 [24.8] 15 [20] 0 167N m[123.2lbf ft] (S3 25%) 25kW[33.5HP] (S2, 15%) 118N m[87lbf ft] (S2 15min) 95N m[70lbf ft] (Cont.) 1,0601,500 22kW[29.5HP] (Cont.) 3,500 5,000 Spindle Speed (r/min) 12,500 15, [123.2] 118 [87] 95 [70] 48[35] 42 [31] 22 [29.5] 18.5 [24.8] 15 [20] 0 98N m[72.3lbf ft] (S2, 15min) 80N m[59lbf ft] (Cont.) 22kW[29.5HP] (S2, 15min) 18.5kW[24.8HP] (Cont.) Low Winding High Winding 5,000 1,800 4,000 8,000 10,000 Spindle Speed (r/min) 98 [72.3] 80 [59] 42 [31] 22[16.2] 11[8] 8.8[6.5] 20,000

7 Mold Package HWM ALL-IN-ONE (20K Spindle) To enhance mold machining, the "HWM ALLIN-ONE" is provided as a standard feature for KF6500. This ensures accurate and high quality surface finishing and contouring. Heat Distortion Compensation Device Thermal displacement of the spindle is minimized by the use of cooling techniques. This provides high accuracy when machining at high speed.. Compensation of heat displacement (control of Traverse axis) Cooling system (Opt, control of setting temperature) Lubrication system (Oil-Air) T.D.C With PT100 Sensor Interface T.D.C With DISP. Sensor Power supply (Opt. Filter Choke) Mold Package Specification HWM ALL IN ONE 200 block AICCⅡ Package 600 block 1,000 block S/W : HW-MCS, HW-AFC Auto Power Off Sp. Heat Distortion Compensation Device (8 Channels) Cutting Air Blow Auto Tool Measuring Device Data Server 1GB 1 Package 2 Package 3 Package 4 Package (FANUC) (FANUC) (FANUC) (FANUC) 1 Package : Standard 2, 3, 4 Package : Option

8 Specifications Specifications Table Spindle Feed ATC Machine ITEM Table Size (L W) mm(in) 1, ( ) Maximum Load Capacity kg(lb) 800 (1,764) Spindle Taper - ISO #40 Spindle RPM r/min 8,000 8,000 12,000 15,000 20,000 Spindle Driving Method - Direct Built-In Spindle Power Output (Max./Cont.) kw(hp) 15/11 (20/15) 15/11 (20/15) 18.5/11 (25/15) 22/18.5 (30/25) 18.5/11 (25/15) Spindle Torque (Max.) N m(lbf ft) 95.5 (70.4) 286 (211) 117 (86.3) 167 (123) 60 (44.3) Travel (X/Y/Z) mm(in) 1,100/560/520 [635] (43.3 /22 /20.5 /[25 ]) 1,100/560/520 (43.3 /22 /20.5 ) Rapid Traverse Rate (X/Y/Z) m/min(ipm) 40/40/36 (1,575/1,575/1,417) Slide Type - ROLLER Number of Tools ea 30 [40] 48/48/48 (1,890/1,890/1,890) Tool Shank - BBT40 BBT40 [HSK-A63] Max. Tool Dia. (W.T / W.O) mm(in) Ø80/Ø125 (Ø3.1 /Ø4.9 ) Max. Tool Length mm(in) 300 (11.8) Max. Tool Weight kg(lb) 8 (17.6) Tool Selection Method - RANDOM Tool Change Time T-T sec 1.4 C-C sec 3.2 Floor Space (L W) mm(in) 2,830 2,172 ( ) Height mm(in) 3,027 (119 ) [Z-Stroke 635mm (25 ) : 3,142 (123.7) ] 2,797 (110 ) Weight kg(lb) 7,400 (1,6314) 40/40/36 (1,575/1,575/1,417) NC Controller - HW F i Series [F 32i-B] F 31i-B [F 32i-B] Specifications are subject to change without notice for improvement. External Dimensions (Built-in Spindle) unit : mm (in) Standard/economy machine height specification. Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do Tel , 9299 Fax Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do Tel