5X VMC categories definition

Transcription

1 MCU-5X

2 Technology level (average) 5X VMC categories definition Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low High Innovation Basket type rotary/tilting table with worm-gear driving system. 3+2X or 5X capability depending on controller, but mostly 3+2X operations. In-line spindle with low torque (< 80 Nm) and speed (< rpm). Low acceleration (< 0,3 G) and standard rapid feedrate (< 40 m/min). Limited number of tools in the magazine. Trunnion type rotary/tilting table with direct torque-motor driving system. 5X simultaneous capability with high-end controllers. Built-in spindles with high torque (> 80 Nm) and speed (> rpm). High acceleration (> 0,5 G) and rapid feedrate (>40 m/min). Large magazine options. Torque driven rotary/tilting table with variable configuration. Super high-speed built-in spindles for very precise machining (> rpm). Super high acceleration (> 1 G) and use of linear motors in XYZ axes. Large magazine options and built-in automation systems. Super high-precision 2

3 Technology level (average) 5X VMC MCU-5X category Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low High Innovation 3

4 MCU-5X 4

5 MCU-5X: Structure Center-driven gantry design Simplified center-driven gantry for cost effective solution. Massive base for high vibration damping capacity. Integrated tilting/rotary table 100% casting!! 5

6 MCU-5X: driving system Direct driven motors for higher rigidity and accuracy Cost effective mechanical design with single ballscrew and linear scale and 2 linear guideways in Y-axis. Direct driven motors to avoid backlash or elasticity errors. Heidenhain LC183 linear scale with 0,0001 mm resolution. 6

7 MCU-5X: driving system High-quality roller-type linear guideways Double-nut ballscrews Roller-type INA guideways ensure the highest rigidity and lowest friction constant for better surface finishing in 3D milling. But also ensures the vibration damping capacity for smoother milling process even in roughing operations. All axes guideways size 45 mm 45 mm high-accuracy C3 grade ballscrews 12 mm pitch for highest rapid feed in its category (36 m/min) Direct-driven motors to avoid backlash and elasticity errors 7

8 MCU-5X: Basic Specs, 3 spindles opt. MCU-5X Linear axis X/Y/Z mm 600 / 600 / 500 Max feedrate X/Y/Z m/min 36 / 36 / 36 Cutting feedrate m/min 36 Acceleration m/s2 5 Workpiece dimension Max workpiece dia mm 600 Max workpiece height mm 500 Trunnion table Manufacturer LCM Driving type rotary torque Driving type tilting worm gear Rotary axis deg 360 Tilting axis deg 120/-120 Table size mm 600 Table loading kg 600 Max speed rotary rpm 90 Max speed tilting rpm 16,6 Spindle (available in every table option!) In-line In-line Built-in single-winding Spindle taper #40 #40 HSK-A63 Max Speed rpm / / / Power S1/S6(40%) kw 10/14 25/35 20/25 Torque S1/S6 (40%) Nm 63/89 134/239 32/40 Tool change Change type Arm-type Magazine positions 32, 40, 60 Weight Machine weight kg

9 MCU-5X: Trunnion table Torque motor driven rotary axis and worm-gear driven tilting axis Rotary C axis: Torque motor at 90 rpm Hydraulic break Tilting A axis: Worm-gear at 16,6 rpm Hydraulic break Maximum load and workspace: 600 kg 600 mm x h500 mm 9

10 MCU-5X: Trunnion table Hydraulic & pneumatic connections 3x Hydraulic connections at 80 bar 1x Pneumatic connection at 6 bar Standard preparation for the machine integration. Simplifies the demanding clamping process in 5-axis applications 10

11 MCU-5X: Trunnion table High accuracy encoder Heidenhain RCN238 Absolute positioning: no need to home reference Maximum system accuracy: +/- 5 Direct coupling to axis shaft avoiding lost of accuracy due to backlash or system elasticity 11

12 MCU-5X: Spindle variation High-speed built-in spindle (HSK-A63) Maximum speed for light materials Single winding motor or rpm 40 Nm at S6(40%) 25 kw at 6000 rpm 12

13 MCU-5X: Chip management Shower flushing 2 x Air flushing 4 x Coolant flushing High-quality stainless steel work area for long-lasting clean operation. Sharp walls and no-corner design for easier shower-type chip flushing Convenient 4x coolant flushing and 2x air flushing for every kind of milling process 13

14 MCU-5X: Tool laser measurement Best solution for high-end applications Laser measures tool diameter, radius, length and shape. Measurement during tool rotation at working speed ensures perfect compensation and higher part accuracy Laser wall to wall: maximum protection Convenient location for free work area 14

15 5X with Heidenhain: Kinematics Opt Small mechanical errors in the rotary axis center produce variable errors in the part depending on the position and the distance to center! Our standard Kinematics Opt function automatically compensates such errors with an embedded macro program easily run by the operator. 15

16 MCU-5X: workspace 16

17 MCU-5X: layout 17

18 MCU-5X: layout 18

19 Technology level (average) 5X VMC competitors Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low ecomill 50 DMU 50 ecomill 70 DMU 70 High DMU 40 evo NMV 3000 DMU 65 monoblock DMU 75 monoblock DMU 60 evo NMV 5000 DMU 85 monoblock DMU 95 monoblock DMU 80 evo NMV 8000 DMU105 monoblock Innovation HSC 20 linear HSC 55 linear HSC 75 linear HSC 105 linear 19

20 MCU-5X vs DMGMORI DMU50/70 20

21 MCU-5X vs DMGMORI DMU50/70 21

22 MCU-5X vs DMGMORI DMU50/70 22

23 MCU-5X vs DMGMORI DMU50/70 23

24 Technology level (average) 5X VMC competitors Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low ecomill 50 DMU 50 ecomill 70 DMU 70 High DMU 40 evo NMV 3000 DMU 65 monoblock DMU 75 monoblock DMU 60 evo NMV 5000 DMU 85 monoblock DMU 95 monoblock DMU 80 evo NMV 8000 DMU105 monoblock Innovation HSC 20 linear HSC 55 linear HSC 75 linear HSC 105 linear 24

25 MCU-5X vs DMGMORI CMX 50/70 U 25

26 MCU-5X vs DMGMORI CMX 50/70 U 26

27 MCU-5X vs DMGMORI CMX 50/70 U 27

28 MCU-5X vs DMGMORI CMX 50/70 U 28

29 DMGMORI DMU 50/70 or CMX 50/70 U? 29

30 DMGMORI DMU 50/70 or CMX 50/70 U? 30

31 Technology level (average) 5X VMC competitors Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low UMC-750 UMC-750SS High Innovation 31

32 MCU-5X vs HAAS UMC-750SS 32

33 MCU-5X vs HAAS UMC-750SS 33

34 Technology level (average) 5X VMC competitors Workpiece size (average) Small Medium Large X-Large Work 600 x h x h x h x h 700 Table 400 mm 600 mm 800 mm 1000 mm Load 350 kg 600 kg 1000 kg 1500 kg Low U620 Compact U630 Advance High Innovation 34

35 MCU-5X vs Spinner U630Advance 35

36 MCU-5X vs Spinner U630Advance 36

37 MCU-5X vs Spinner U630Advance 37

38 MCU-5X vs Spinner U630Advance 38

39 MCU-5X vs Mazak Variaxis 600j 39

40 MCU-5X vs Mazak Variaxis 600j 40

41 MCU-5X vs DOOSAN VC-630/5AX 41

42 MCU-5X vs DOOSAN VC-630/5AX 42

43 MCU-5X vs DOOSAN VC-630/5AX 43

44 MCU-5X vs DOOSAN VC-630/5AX 44

45 Thank you! 45