Ultra Wide High Rigidity Vertical Machining Center

Transcription

1 Ultra Wide High Rigidity Vertical Machining Center

2 / ULTRA WIDE HIGH RIGIDITY VERTICAL MACHINING CENTER WV108A/B is structurally designed for the heavy-duty machining requirements with ultra wide machine base and column. The extended 762mm (30 ) travel on Y-axis is ideal for die mold applications and oversize workpiece machining. Double gibs structure provides optimal support for the extended headstock. W I D E Force Force Spindle Force Force Force Force Ballscrew Double Gibs Design Column YCM Conventional Design WV108B S T R U C T U R E D E S I G N Y 762mm (30.0 ) Z 700mm (27.56 ) Ultra Wide Y-axis 900mm (35.43 ) 1 3

3 Axial Feed Configurations High responsive servo motors are directly coupled with precise ballscrews to provide free backlash, fine accuracy, and high responsive movements to meet high speed and high rigidity machining requirements. WV108A (X/Y/Z axis) and WV108B (X/Y axis) are equipped with oversize roller type guideways to reinforce load capacity and cutting rigidity. Chip Disposal System The standard dual chip augers can be equipped with chip conveyor (opt.) and chip flush coolant system (opt.) which can remove the cutting chips more effectively. Ultra Wide Base Design The ultra wide machine base structure via FEM analysis provides the most stable construction rigidity to assure the overall machine performance and accuracy. Rapid Feedrate X 24m/min. Y 24m/min. Z 18m/min. Standard Tolerances Axial Travel Positioning A Repeatability R / ACCURACY ISO JIS B 6338 (JIS B ) (1985) Full Length 0.014mm " 0.010mm " 300mm 11.81" 0.004mm " 0.002mm " VDI/DGQ3441 is equivalent to A of ISO , and PS is equivalent to R. All values shown above are measured for the machine in good air-conditioned environments. 2

4 Unique IDD Spindle The unique IDD spindle design enhances low spindle vibration and optimal heat isolation that result in excellent surface finish while maximizing both spindle and tool life under hard machining conditions. The oversize angular contact ceramic ball bearings generate very less of heat and provide excellent radial and axial rigidity for heavy-duty machining operations. Powerful dual winding AC digital spindle motor provides high torque at low spindle speed and maximizes horsepower output at high speed operation. kgf-m lb-ft kw HP min min. 10min min ,500 4,000 6,000 8,000 10,000 12,000rpm SPINDLE SPEED (std.) POWER TORQUE 20 HP Unique IDD Spindle High Torque Gear drive Spindle (opt.) 6,000rpm spindle is available for diverse requirements. The design of 2-shift gear head is complimented with a powerful AC digital spindle motor and oversize angular contact ceramic ball bearings delivering max. 18.5kW (25HP) power and 48kgf-m (347 lb-ft) torque output. Driven by powerful dual winding AC digital spindle motor reaching max. 22kW (29.5HP) power and 36kgf-m (260 lb-ft) torque output. The spindle motor is directly coupled to the spindle to remove vibration caused by belt or gear driven transmission and isolate the heat generated from the spindle motor. Max. Torque kgf-m lb-ft Max. Torque kgf-m 260 lb-ft kgf-m Ib-ft min. 30min. kw HP kgf-m lb-ft kw HP min. (S3-60%) S3-40% 18.5 (kw) 15 (kw) High Speed 375 1,500 Low Speed 6,000 rpm ,600 2,000 4,000 6,000 8,000 10,000 rpm 3 SPINDLE SPEED (opt.) POWER TORQUE SPINDLE SPEED (std.) POWER TORQUE

5 SPECIFICATIONS SPINDLE Spindle Speed (opt.) Spindle Power (opt.) Spindle Taper TRAVEL X-axis Travel Y-axis Travel Z-axis Travel Distance Between Spindle Nose & Table Top TABLE Table Size No. T-slots x Size x Pitch Max. Load on Table FEEDRATE Rapid Feedrate (X/Y/Z) Cutting Feedrate Rated Axial Thrust Force (X/Y/Z) Max. Axial Thrust Force (X/Y/Z) ATC Tool Magazine Capacity (opt.) Max. Tool Weight (opt.) Max. Tool Dimensions (opt.) Max. Tool Diameter (opt.) (W/O Adjacent Tool) Tool Changer Method Tool Selection Method GENERAL Pneumatic Supplier Power Consumption (Transformer) Machine Weight 60~12,000rpm (15,000rpm) 7.5/11/15kW 10/15/20HP BBT40 150~850mm 5.91 ~ ~10,000rpm (6,000rpm) 15/18.5/22kW 20/25/30HP (15/18.5kW 20/25HP) BBT50 (BT50) 1,300 x 820mm x x 22mm x 150mm 5 x 0.87 x ,200kg 2,645.5 lb 24/24/18 m/min. 945/945/709ipm 1~10,000mm/min. 0.04~394ipm 1,056/1,056/1,442kgf 2,328/2,328/3,179 lb 2,592/2,592/5,184kgf 5,714/5,714/11,429 lb 24T (30T) 6kg 13.2 lb 24T (32T) 15kg 33.1 lb (20kg 44.1 lb) ø90 x 300mm ø3.54 x ø110 x 350mm ø4.33 x (ø76 x 300mm ø3 x ) (ø120 x 350mm ø4.72 x ) ø125mm ø kVA (40kVA) 11,000kg 24,251 lb 1,120mm mm mm Arm Type Random 5.5kg/cm psi 200~900mm 7.87 ~35.43 ø190mm ø7.48 (ø240mm ø9.45 ) 54kVA (65kVA) 13,000kg 28,660 lb Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference. STANDARD ACCESSORIES Tool Kit Work Lamp Pilot Lamp Coolant Equipment System Hydraulic System (WV108B) Spindle Air Blast Spindle Air Seal Guideway Cover on X/Y/Z Central Lubrication System Spindle Cooling System Leveling Blocks Full Chip Enclosure Dual Chip Augers (On Both Sides of Y-axis) Cutting Air Blast Air Gun Coolant Gun Heat Exchanger for Electrical Cabinet Rigid Tapping Mechanical, Electrical & Operating Manuals YCM MXP-200FB Control by FANUC OPTIONAL ACCESSORIES Safety Door Optical Scale Foundation Bolts Chip Conveyor Chip Flush Coolant System Oil-mist Coolant System Oil-mist Collector Oil Hole Holder Function Oil Skimmer A/C. Cooler for Electrical Cabinet Workpiece Measurement System Auto Tool Length Measurement System Coolant Through Spindle System 4th Axis Rotary Table Heavy Duty Coolant Pump Gear head Spindle (WV108B) Automatic Power Off Device HEIDENHAIN itnc-530 Control DIMENSIONS UNIT: mm (in) 3,300 ( ) 3,550 ( ) 3,020 ( ) 2,730 ( ) WV108A WV108B 2,180 (85.83 ) 2,650 ( ) 2,950 ( ) 979(38.5 ) Chip Conveyor(opt.) YCM 225 (8.86 ) 3,020 ( ) 979 (38.5 ) Chip Conveyor(opt.) 3,200 ( ) 1,900 (74.80 ) 1,300 (51.18 ) 3,335 ( ) 2,780 ( ) R440 (17.32 ) 245 (9.65 ) 3,350 ( ) 3,500 ( ) 4

6 Vertical Machining Centers High Response AC Digital Servo & Spindle Drives with High Definition AICC II High Speed High Accuracy with Auto Switching on/off Machining JERK Control Function (opt.) FP Series TCV Series FV Series High Rigidity Tapping, Helical Interpolation Custom Marco B and Tool Path Graphics Manual Guide i with large Screen Display. (MXP-200FC, opt.) Program File Management for Easy Program Classifying USB Interface for Easy Parameters & CNC Programs Transfer 512KB Memory High Speed Positioning Function (MXP-200FC, opt.) Memory Card Program Edit & Operation (opt.) 3D Interference Check (5-axis control as standard) NANO Smoothing Function (opt.) 400 pairs tool offset, 1,000 total registered programs 48 pairs of workpieces coordinate system Extended parts program editing (cut, copy, and paste. maximum 4,000 characters) by CONTROL A remote monitoring system The YCM Production Line Monitoring System i-direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine. These data could be browsed online and printed. When incidents occur, i-direct will automatically warn plant operators through or MMS message. With i-direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance. Single Machine Status Browsing Single Machine Status Browsing Plant Operation Status Monitoring System Chart Machine connection, MMS and settings Machine Status Time Record 22 Production Status Process Record Production Management Statistics

7 OPERATION Software Enhancement Exclusively from Pre-machining Preparation Intelligent Tool Data Management Comprehensive tool data management function allows operators to monitor and manage all positions in tool magazine Tool Length Measurement Graphic measuring interface provides automatic tool length measurement function Workpiece Coordinate Calculation Conversational operating window provides convenient and fast setup of workpiece coordinates NEW RENISHAW GUI System (Conversational Graphic Operating Interface) Tool measurement & measurement correction Workpiece measurement Programming NEW i_pattern 15 sets of machining cycle program Reduces program input and memory time Graphic interface & conversational command input CIRCULAR HOLE PATTERN (G120 P1) Function RECTANGULAR HOLE PATTERN (G120 P4) Function GRID HOLE PATTERN (G120 P5) Function Machining High Performance Machining Mode M300 With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining High Speed Machining Mode M400 Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining NEW Tool Load Management Instant tool load monitoring with alarm function Multi-display Fuction Displays 4 statuses simultaneously with configurable status display NEW Tool Life Management Indicates tool status of each group with tool life alert Instant Message Alert Maintenance Pop-up Alarm Display Instantly provides troubleshooting procedure Quick response to alarm Wireless Message Notification Machine status sent to a designated cellphone number. Intelligent Maintenance Provide users with periodic maintenance options and descriptions Instantly provide users with maintenance notifications Counter Function Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time YCM WORKPIECE STATUS: COMPLETE 1. Main Counter 2. Periodical Counter 3. Daily Counter 4. Over Cycle Alarm 23

8 FP / High Precision Graphite Vertical Machining Center FP55LX, FP66A, FP100A / FP66G NXV NXV1020A/AM TV TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B NTV NTV158A/B NMV NMV106A WV WV108A/B FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV NDV66A, NDV85A, NDV102A High Performance Vertical Machining Center High Efficiency T-base Vertical Machining Center High Performance NBX NBX102A TCV TCV2000A, TCV3000A, TCV3000A-5AF, TCV3000A-5AX DCV High Performance Swivel Head 5-axis Vertical Machining Center DCV2012A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF NDC High Performance Double Column Vertical Machining Center NDC2016B, NDC3016B, NDC4016B HBM H H500A/B, H630B, H800B, H2612B NH High Speed High Precision Horizontal Machining Center NH450A, NH630B, NH800B Horizontal Boring Milling Machining Center BMP BMP1416B High Accuracy Heavy Duty Boring Machine NT High Performance Mill-axis Mill/Turn Center NT-2000Y/SY, NT-2500Y/SY GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M Remote Monitoring System A remote monitoring system YEONG CHIN MACHINERY INDUSTRIES CO., LTD. No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan E C