DUGARD. HMCs. DUGARD Machine DUGARD. H3XP / H5XP / SH500 Dugard Horizontal Machining Centres. Machine Tools That Create Solutions Since 1939.

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1 DUGARD Machine Tools That Create Solutions Since 1939 DUGARD HMCs H3XP / H5XP / SH500 Dugard Horizontal Machining Centres Maximise loading capacity, minimise floor space DUGARD Machine Tools sales@dugard.com

2 Maximise capacity Minimise footprint Dynamic Structural Design The heavy duty design and structure assures both rigidity and stability for a longer machine life. Digital FEA (Finite Element Analysis) has been used to ensure the rigid structure provides dynamic accuracy and vibration absorption during rapid cutting Each Dugard HMC frame is made from high quality stress relieved Meehanite cast iron Dugard HMC Other HMCs Table capacity within guards 20% larger than other HMCs Two-stepped column configuration, perfect for rigid cutting 1 2

3 High Axial Loading and Rapid Feed NR Type Linear Guide for SH500APC The THK NR range of linear motion guides use a 90 contact angle with deeper grooves and smaller balls. This increases the surface contact and gives 200% better load carrying capacity Better vibration absorption which results in finer finish and superior tool life with 30% better performance than our competitors High Performance Spindles Spindle Torque Drawing SH500APC Spindle speed H5XP 12,000rpm SH500APC 12,000rpm (std) 15,000rpm (opt) H5XP Spindle driven system Belt type In-line direct drive Others THK NR Spindle motor max output 36HP 35HP Spinde motor output - 30 min 30HP 25HP Spindle taper BT40 BT40 Others THK NR NR type heavy load linear guideways, made in Japan Through Spindle Coolant (TSC) Superior Roller Linear Guideways on H5XP for Heavy Cutting The RG series of roller bearings increases the contact area in the bearing blocks, giving better rigidity for heavy metal removal and better surface finish with increased load bearing capacity Through spindle coolant at 35~50 bar gives superior cutting performance, better chip clearance and improved tool life. When used in conjunction with the efficient chip removal for better all round cutting performance. APC Automatic Pallet Changer The APC system is designed in Japan and manufactured to the highest standard to ensure the best reliability, speed and operator safety. Oil Cooled Ballscrews (standard) Oil cooling on X, Y and Z axes gives superior accuracy by eliminating thermal expansion of ballscrews during rapid feedrates and heavy cutting applications Model H5XP SH500APC Pallet size (L x W) 500 x 500mm 500 x 500mm Standard pallet number 2 2 Expandable pallet number 6 6 APC time 12 sec 8 sec 3 4

4 Mechanical Pallet Clamp System for SH500APC The B axis is driven by a roller gear cam system which eliminates backlash and gives superior surface finish and accuracy. The dual contact taper cone location system gives utmost repeatability and rigidity for both high speed machining and heavy cutting Model H3XP H5XP SH500APC Indexing degree B axis indexing speed (90 ) 1.5 sec 3 sec 1.8 sec Mechanical ball locking system ensures smooth positioning Clamping monitoring to ensure positive damping High volume compressed air clamp cleaning for perfect damping and repeatability Dual contact Pascal design clamping system The disk spring braking system eliminates the need for hydraulics for more efficient eco-friendly and safe braking Automatic Quick Tool Change Fast tool change time: 1.9 sec for H3XP 2.5 sec for H5XP / SH500APC Optional function on monitoring ATC and APC Management of heavy & light tools individual by Akira Seiki self-owned PLC Tool storage magazine 40 H3XP H5XP SH500APC 40 tools (std) 60 tools (opt) 80 tools (std) 120 tools (opt) Max tool diameter 65mm 75mm 75mm Max tool diameter next pocket empty 130mm 150mm 150mm Max tool length 200mm 400mm 400mm Max tool weight 7kg 8kg 8kg High Rigidity Pallet Clamp System for H5XP Precision couplings giving accuracy of ± 3 seconds and repeatability of ± 1 second Full contact taper location for maximum rigidity and accuracy Waterproof seals prevent coolant and swarf ingress Signal detector Dual contact Air purge Magazine Tool capacity can be increased from 80 tools to 120 tools with a customer retrofit option available separately. Chip Disposal Superior snag free channel design gives excellent chip clearance Through spindle coolant with 35 bar pressure aids chip flushing Coolant ring round spindle enhances flood coolant Additional high pressure chip flushing pump with twin chip augers 5 6

5 Ergonomic Operator Access Design Standard Control Fanuc 0iMD Alpha Package 10.4 TFT LCD colour monitor Background edit Manual Guide i AICC with 200 block look ahead (opt) Various interfaces for programme saving, loading and software updating including: CF memory card RS-232C Ethernet The distance between spindle and operator is only mm making manual tool changing easier Superior design gives excellent access to operator to load and unload parts Layout and Technical Data - H3XP Machine Dimensions H3XP with 2 APC and 40 tool ATC) Automatic lubrication - using Japanese LHL system (Lube Hybrid Lubrication) Integrating the advantages of oil and grease lubrication Reduces the running costs (lubricant, refilling cost, power consumption) Reduces CO2 emissions and extends cutting fluid life Maintains accuracy and performance of your machine and protects essential parts Pallet Dimensions Working Zone Standard Equipment 1. Rigid tapping 2. Helical interpolation 3. Counterbalanced head 4. Fully enclosed guarding 5. High power coolant system 6. Heavy duty high quality Meehanite frame 7. Swarf conveyor and bin bar through spindle coolant 9. Automatic lubrication Machine Options 1. 16MB data server with Ethernet 2. 15,000rpm spindle, including spindle refrigeration unit tool chain type automatic tool changer system (with 120 tool upgrade) bar through spindle coolant 5. OMP 60 Renishaw spindle probe 6. Renishaw tool setting probe 7. X, Y and Z axes linear scales 7 8

6 Layout and Technical Data - H5XP & SH500 Machine Dimensions H5XP with 2 APC and 40 or 60 tool ATC SH500APC with 2 APC and 80 or 120 tool ATC Pallet Dimensions Working Zone Travel Pallet B Axis Spindle System Feed Accuracy ATC General Description Unit H3XP H5XP SH500 APC X axis travel mm Y axis travel mm Z axis travel mm Spindle centre to pallet surface mm 50~400 50~770 50~770 Spindle nose to pallet centre mm 100~ ~ ~820 Pallet surface to floor mm Number of pallets Pallet size (L x W) mm 320 x x x 500 Maximum workpiece size mm 400 x x x 850 Maximum loading capacity kg Pallet change time sec 5.5 (std load) 12 8 Indexing degree Rotation (90 ) sec Spindle motor max output kw Spindle motor output (30 min) kw Drive method belt drive belt type in-line direct drive Spindle speed rpm 12,000 (std), 15,000 (opt) 12,000 12,000 (std), 15,000 (opt) Spindle taper BT40 / CAT40 BT40 / CAT40 BT40 / CAT40 Spindle refrigeration oil cooling (std) oil cooling (std) oil cooling (std) Through spindle coolant standard standard standard X/Y/Z rapid rate m/min 48/48/48 48/48/48 60/60/60 X/Y/Z cutting feed rate m/min 16/16/16 10/10/10 10/10/10 Positioning mm ±0.005 ± >±0.005 ± >±0.005 Repeatability mm ±0.004 ± >±0.005 ± >±0.005 Tool storage arm type ATC (std), 60 (opt) 60 (std), 80/120 (opt) Max tool diameter mm Ø65 Ø75 Ø75 Max tool dia next pocket empty mm Max tool length mm Max tool weight kg Tool to tool sec Hydraulic tank L Coolant tank capacity L Chip disposal chain type chip conveyor chain type chip conveyor, dual spiral blade screws on Z axis Air pressure requirement kg/cm Power requirement KVA Floor space (W x L) mm 1800 x x x 5075 Weight kg ,000 12,400 *Specifications are subject to change without prior notice 9 10

7 DUGARD 75 Old Shoreham Road Hove East Sussex BN3 7BX Machine Tools