High Performance High Rigidity Vertical Machining Center

Transcription

1 High Performance High Rigidity Vertical Machining Center

2 NMV Series Vertical Machining Center is the latest developed machine for efficient production industries; widely adopted in automobile, aerospace, electronic and precision die & mold industries ; especially its large Y-axis travel design accommodates most parts applications. Rapid 36/36/24 m/min. Auto Change Time 1.8 Sec. Std. 12,rpm IDD PLUS Magazine Capacity Max. 4T Z Column 1,13 Column"1,13 mm 44.5" 42mm 16.54" 8mm 31.5" 1,3mm 4.6" Auto Change (T-T): 1.8 sec. 24T(3T/4T)(opt.) Rigid Column & Base Design Suitable for Heavier Cutting and Stable Accuracy

3 High Rigidity Structural Design - The rigid body construction makes for uncompromising precision and rigidity. - Finite Element Method analysis (FEM) is adopted to simulate the structural deformation of the body under various conditions, integrated with YCM hand scrapping skills for box guideways, which ensures the best accuracy and life. - Boxway design on three axis is suitable for heavy cutting. No counter-weight design on z-axis provides the best dynamic accuracy. YCM In-house IDD Spindle - Symmetrical Head Stock design homogeneously absorbs the thermal expansion and avoids thermal deformation. - High precision ceramic ball bearing with low centrifugal force, low vibration and low coefficient of thermal expansion. - unclamping cushion design extends spindle bearing life by protecting spindle bearing from tool unclamping force. - High precision helical springs features excellent balance. Automatic Magazine Door Design - Pneumatic cylinder driven. - Prevent coolant and chips from entering tool magazine. Brand New Exterior Design - Full enclosure exterior (including top cover). - Convertible side window for convenient chip removal. - Aesthetic rear cover design. - Smooth chip removal. High Stability Magazine - The bi-directional tool selection design takes the shortest random path. - The standard tool magazine is equipped with 24T, for more machining demands, the tool magazine can be expanded to 4T. - Absolut encoder and inventor control in ATC improve the tool change time 1.8 sec. only. - change speed can be adjustable. L w W Z 6mm (23.62 ) FEM Finite Element Analysis NMV16A EXTRA WIDE COLUMN BASE DESIGN The Z-axis is outside support design 1) The best L/W ratio. 2) Secure the utmost cutting rigidity. 3) The Z-axial movement is very smooth. LOAD X 1,2mm X 1,2mm (4.2 ) (1,764 Ib) (23.62 ) 1,3mm (4.6 ) Extra Wide Base One-Piece Motor Seat / Bearing Seat Close-Loop Force Flow

4 Power Chart Cutting Capacity BBT4/12,rpm FACE MILL Depth of Cut 6.5 mm Width of Cut ø8mm x 5T 6rpm 45mm/min. 6mm IDD PLUS Spindle 12, rpm FACE MILL lb-ft 11 kgf-m ,rpm STANDARD kw 2 S3 15% 18.5kW S3 25% 15kW 3min S3 6% 11kW cont. 7.5kW kgf-m lb-ft 289 HP , 12,rpm 8, S3 25% 15kW 12kW S3 6% 11kW 8.8kW cont. 7.5kW kw 16 HP kW , 1,6 2, lb-ft kgf-m ,rpm 1,rpm (with Gear Box) OPTIONAL S3 25% 15kW 648 cc/min. Width of Cut Depth of Cut ø63mm x 6T 1,5rpm 2,7mm/min. 6mm 4mm U-DRILL Drilling (Max.) ø44 mm 8,rpm (with Gear Box) OPTIONAL Material Removal Rate kw 16 HP 21.5 Depth of Cut ø44mm 1,5rpm 15mm/min. 44mm TAP Tapping (Max.) M24 M24 x 3P 8rpm 24mm/min. RIGID TAP A661 Aluminum Tapping (Min.) S3 6% 11kW cont. 7.5kW , 2,5 M1.2 7, ,rpm M1.2 x P.25 1,2rpm 3mm/min.

5 1, " " " " 7.85" 7.6 " Door Open " 2, " 2, " 2, " 3, " 3, " Conveyer(Opt.) 2, " 2, " 2, " 3, " 3, " Conveyer(Opt.) 2, " 7.6" "" " " 1, , Cooler 1, 39.4 " 2, " 2, " 3, " 1, " Door Open " 1, " 2, " Magazine 2, " Magazine 2, " 2, " 2, " 2,91 3, " Cooler3, " Cooler 3, " Searvice Door 3, " Searvice Door 1, " Dual-Chip Auger 2, " " 9.92" 9 Cooler " 7.6" 7.6" "" " " 1, , Cooler 1, 39.4 " " 2, " Magazine 2, " Magazine 2, " 2, " " 2, " 2,91 3, " Cooler3, " Cooler 3, " Searvice Door 3, " Searvice Door 1, " " Rear Side Chip Conveyor (opt.) 2, " 2, " 2, " 3, " 2, " MAX. 2, " MAX. 2, " Ship 2, " Ship 2, " Magazine 2, " Magazine 2, " Column 2, " Column Right-hand Side Chip 47.5 Conveyor (opt.) 652 " " 1, " " " " 2, " 9.92" 9 Cooler " 1, " ,75"67.13 " " 3, " Cooler 3, " Cooler 3, " 3, " 2, " DIMENSIONS Unit: mm inch Triple-Chip Auger Triple Chip Auger with 45º Pipe 2, " 2, " 2, " 3, " 2, " 2, " 3, " "

6 SPECIFICATIONS ACCESSORIES : Standard : Optional SPINDLE (opt.) Spindle Power (opt.) Spindle Taper TRAVEL 12,rpm NMV16A (8,rpm/1,rpm Gear Box) 18.5kW (15kW/15kW Gear Box) 25HP (2HP/2HP) BBT4 X-axis Travel 1,2mm 4.16" Y-axis Travel 6mm 23.62" Z-axis Travel 6mm 23.62" Distance Between Spindle Nose & Table Top TABLE 8~68mm 3.15"~26.77" Table Size 1,12 x 6mm 44" x 23.62" No. T-slots x Size x Pitch 5 x 18mm x 1mm 5 x.71" x 3.94" Max. Load on Table 8kg 1,763 lb FEEDRATE X/Y/Z Rapid Cutting ATC 36/36/24 m/min. 1,417/1,417/945 ipm 1~2,mm/min..4~787 ipm Magazine Capacity (opt.) 24T (3/4 T) Max. Weight (per piece) 6kg 13.2 Ib ø9 mm x 3mm (ø76 mm x 3 mm) Max. Dimensions (opt.) W/O Adjacent s ø14 mm x 3 mm ø x 11.81"(ø3" x 11.81") ø5.51" x 11.81" Changer Method Arm Type Selection Method Random ACCURACY ISO YCM* Axial Travel Positioning (X/Y/Z) A Repeatability (X/Y/Z) R.32/.25/.25 mm.126"/.1"/.1".18/.15/.15 mm.7"/.6"/.6" Full Length.1/.1/.1 mm.4"/.4"/.4".7/.7/.7 mm.3"/.3"/.3" *All values shown above are measured for the machine in good air-conditioned environments. GENERAL Pneumatic Supplier 5.5kg/cm psi Power Consumption 35kVA (4kVA) Machine Weight 6,5kg 14,33 Ib Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference. Kit Work Lamp Pilot Lamp Oil Skimmer Coolant Equipment System Full Chip Enclosure Coolant Gun Spindle Air Blast Cutting Air Blast Spindle Air Seal Central Lubrication System Guideway Cover (X/Y/Z) Leveling Blocks and Bolts Mechanical, Electrical and Operating Manuals Heat Exchanger for Electrical Cabinet Triple-Chip Augers Dual-Chip Augers (With Chip Conveyor) Safety Door Air Gun Circular Coolant Nozzle CNC Control: MXP-2FA CE Automatic Door Optical Scale Foundation Bolts Coolant Shower Spindle Cooling System Spindle Cooling System (Gear box 1k) Oil-mist Coolant System Oil Hole Holder Function Coolant Through Spindle System (Form A/2/3/7bar) Chip Conveyor 4th Axis Rotary Table. Cooler for Electrical Cabinet Automatic Power Off Auto Length Measurement System (METROL_T24E-4-8) Workpiece Measurement System (RENISHAW_OMP6) Oil-mist Collector Heavy Duty Coolant Pump Extended 25mm Column Jerk Control NMV16A YEONG CHIN MACHINERY INDUSTRIES CO., LTD. No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan 2144-E4-3