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1 YIH CHUAN MACHINERY INDUSTRY CO., LTD HEADQUARTERS No.8, 9 Rd., Taichung Industrial Park, Taichung, Taiwan T e l : Fa x : th YIH CHUAN MACHINERY ( JIAXING ) INDUSTRY CO., LTD CHINA BRANCH No.3198, Zhongshan West Rd., Xiuzhou Industrial Area, Jiaxing, Zhejiang T e l : Fa x : EXTRONCNC.com Copyright EXTRON All rights reserved E-EH-EN

2 EH Series High Speed Horizontal Machining Centers

3 EH Series Combining design concepts of compact structure, high speed machining and ergonomic operation. EH series is developed for high efficiency mass production applications. Very suitable for automobile parts, hand tools, valves, and parts with quantity. X / Y / Z axes are driven directly by servo motor, provides brisk fast feed at 60 m/min. Cutting feed rate also reaches 15 m/min. Working table provides efficient pallet change, no need for table return to origin before pallet change. All accessories like hydraulic unit,cooling unit, chip conveyor and CTS ( opt. ) are integrated with rear exit design coolant tank achieving minimum foot print requirements. Working range Max. work envelope diameter Max. work envelope height 1

4 HIGH SPEED HORIZONTAL MACHINING CENTERS EH-400 / EH-500 2

5 EH Series High precision linear guide way design is used in 3 axes to provide the optimum control and efficient movement. 3

6 SUPER RIGID STRUCTURE EH-400 / EH-500 The Finite Element Analysis ( FEA ) provides optimum machine design and light-weighted structural advantages to ensure the best machine rigidity. Built to endure years and years of rigorous high production milling, the heavily ribbed,one-piece thermally balanced bed and casting components are of Meehanite casting. Spindle nose tip to center of table is only 150 mm, work piece could be finished using shortest tool possible for best cutting rigidity. Unique headstock design, even when the Z-axis is fully extended still maintains minimum sagging. * HEIDENHAIN high accuracy linear scale is optional available for order. 4

7 Chip Removal Complete chip flushing system will rapidly take out cutting chips with high temperature via trough in the center of base, maintaining ultimate cutting accuracy. Big coolant tank at 685 L capacity provides best cooling effect. The extra space needed for coolant tank pull out for cleaning is merely 1,000 mm. Saves precious time and space in factory for routine maintenance. Chip flushing arrangements 1 m Chip flushing arrangements Rear exit chip conveyor arrangement can easily integrate with centralized chip conveyor. Most suitable for in line production arrangement. Standardly equipped coolant level gauge with big visible window provides operator ease of inspection and maintenance. 5

8 High Performance Spindle System Direct-drive spindle efficiently separates the heat generated from the motor, which reduces deformation, increasing machining accuracy. 12,000 rpm and 15,000 rpm are available, which to meet with various high speed working conditions. Large size spindle bearings with optimized span arrangement greatly increase rigidity. Which could meet requirements all kinds of cutting condition. BBT BT The inner taper of the spindle conforms with BBT tool to provide a firmer grip to the tools which reduces the vibration from the tools. BBT40 12,000 rpm Direct Drive Spindle BBT40 12,000 rpm Direct Drive Spindle Torque [ N-m ] 120 FANUC α 8 Output Torque FANUC α 8 Low-Speed [ kw ] [ N-m ] High-Speed Output [ kw ] Torque ( 30 min. ) 11 kw ( 30 min. ) 7.5 kw ( cont. ) Torque ( 30 min. ) 11 kw ( 30 min. ) 7.5 kw ( cont. ) ,500 Torque ( cont. ) 7, ,000 6,000 9,000 12,000 rpm 4, ,000 6,000 9,000 12,000 rpm Constant Torque Constant Output Constant Torque Constant Output BBT40 15,000 rpm Direct Drive Spindle ( opt. ) BBT40 15,000 rpm Direct Drive Spindle ( opt. ) Torque [ N-m ] 120 FANUC α T8 Low-Speed Output [ kw ] 20 Torque [ N-m ] 40 FANUC α T8 High-Speed Output [ kw ] Torque ( 10 min. ) Torque ( 30 min. ) 15 kw ( 10 min. ) 11 kw ( 30 min. ) 7.5 kw ( cont. ) Torque ( 10 min. ) Torque ( 30 min. ) 15 kw ( 10 min. ) 11 kw ( 30 min. ) 7.5 kw ( cont. ) ,500 Torque ( cont. ) 0 1,000 2,000 3,000 4,000 rpm ,000 Torque ( cont. ) 0 3,000 6,000 9,000 12,000 15,000 rpm 5 Constant Torque Constant Output Constant Torque Constant Output 6

9 Automatic Pallet Change System Standardly equipped with two tables pallet system, when machine is performing cutting can simultaneously prepare the set up for next work piece. Greatly increase the output efficiency. APC table change is driven by servo motor via cam system, stably achieving table change at maximum capacity at 600 kgs ( EH-500 ). One piece casting base provides abundant support for APC system. Table design provides efficient pallet change, no need for table return to origin before pallet change. 7

10 The clamping mechanism uses a four hydraulic cylinder and cone seat design which provides stable machine accuracy and ample clamping force to the work table. The cone seat uses air blow cleaning and air pressure detection mechanism in order to enhance the clamping reliability and position accuracy degree indexing B-axis rotary table provide high speed, high accuracy index positioning. ( standardly equipped with B-axis encoder ) Hydraulic brake system with full circumference will help prevent deformation of the brake disks due to its super rigidity characteristics and heavy cutting durability. High precision two-piece worm gear mechanism has contact teeth and contact area that are twice as more compared to conventional designs, ensuring table rotation accuracy and the ability to provide complex work-piece machining. 8

11 Reliable ATC System The servo driven arm-type 24T ATC is highly efficient and reliable. 32T chain type tool magazine is optional available to fulfill all kinds of cutting requirements. Tool magazine arrangement on top of machine greatly reduce the machine occupied area. Provide production line arrangement flexibility. Spindle taper Max. tool diameter Max. tool length Max. tool weight BBT40 Ø 85 Ø 125 mm ( adj. pocket empty ) 350 mm 8 kg 9

12 Optimized Ergonomic User Interface Swiveable operator panel for comfortable user operation. Military grade electrical connectors. Rotable door with big transparent window provides excellent visibility for valves and solenoids for ease of maintenance. Conveniently arranged APC control panel for parts set up convenience and safety. 630 mm 1,110 mm ( EH-500 ) 10

13 Dimensions Table Dimensions Tool Shank and Pull Stud Dimensions ( Unit : mm ) EH-400 = 400 EH-500 = 500 EH-400 = 200 EH-500 = 250 EH-400 = 80 EH-400 = 80 EH-500 = 100 EH-500 = 100 EH-400 = M12 x 1.75P EH-500 = M16 x 2.0P BBT ± EH-400 = 80 EH-500 = Ø Ø EH-400 = 400 EH-500 = 500 EH-400 = 200 EH-500 = 250 EH-400 = 80 EH-500 = 100 EH-400 = 80 EH-500 = 100 EH-400 = 80 EH-500 = 100 Ø 63 Ø Ø M16 TAPER 7/ Machine Dimensions EH-400 = 6,245 EH-500 = 6,900 EH-400 = 1,500 EH-500 = 1,700 EH-400 = 590 EH-500 = 700 EH-400 = 1,710 EH-500 = 1,700 EH-400 = 5,022 EH-500 = 5,544 EH-400 = 3,099 EH-500 = 3,195 EH-400 = 2,094 EH-500 = 2,190 1,005 11

14 Cutting Interference ( Unit : mm ) Maximum working envelope diameter Z-axis Z travel EH-400 = 500 EH-500 = 610 EH-400 = Ø 491 EH-500 = Ø 630 EH-400 = 300 EH-500 = 350 EH-400 = 400 EH-500 = 500 X-axis X travel EH-400 = 500 EH-500 = EH-400 = 400 EH-500 = 500 X-axis X travel EH-400 = 500 EH-500 = 610 EH-400 = 150 EH-500 = 50 EH-400 = 650 EH-500 = 660 Z-axis travel EH-400 = 500 EH-500 = 610 EH-400 = 185 EH-500 = 240 EH-400 = 550 EH-500 = 660 EH-400 = 400 EH-500 = 500 EH-400 = 400 EH-500 = 500 EH-400 = 500 EH-500 = 610 Y-axis travel EH-400 = 50 EH-500 = 75 12

15 intelligent software enhancement system provides you with a user-friendly interface, real-time machine status information and diagnosis functions. It not only effectively reduces complex working process but also increases intelligent machining abilities. Multiple Functions Status Display Trouble Shooting Real time operation information Tool list Work piece measurement M code illustration PLC function Calculator CNC optimize parameter ( Opt. ) Spindle thermal compensation ( Opt. ) When the alarm appears, the program will display the breakdown cause and a troubleshooting procedure. Users can easily troubleshoot minor problems to save machine shutdown time. Circular Work Piece Measurement The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates. Manual Tool Length Measurement After manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table. Rectangular Work Piece Measurement The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program ( G54 ~ G59 ). Counter Function There are 3 sets of counters ready for individually start, stop and wipe out history, which is convenient for operator to regularly maintain machine or gather statistics for utilization and production. 13

16 SPECIFICATIONS EH-400 EH-500 X / Y / Z axes travel mm 510 / 510 / / 610 / 610 Distance from spindle center to table top mm 50 ~ ~ 660 Distance from spindle nose to table center mm 150 ~ ~ 760 WORKING TABLE Table size mm 400 x x 500 Table load capacity kg Maximum work envelope diameter / height mm Ø 500 / 550 Ø 630 / 660 Table indexing ( B-axis ) SPINDLE Spindle motor ( cont. / 30 min. ) kw 7.5 / 11 Spindle speed rpm Direct Drive 12,000 / 15,000 ( opt. ) Spindle taper BBT40 FEED RATE X / Y / Z axes rapid feed rate m/min. 60 / 60 / 60 B-axis rapid feed rate rpm 11.1 Cutting rapid feed rate m/min. 1 ~ 15 TOOL MAGAZINE Tool magazine capacity T 24 Max. tool dia. / adj. pocket empty mm Ø 85 / Ø 125 Max. tool length mm 350 Max. tool weight kg 8 ACCURACY Positioning accuracy ( VDI 3441 ) mm P / Full Travel P / Full Travel Repeatability ( VDI 3441 ) mm Ps Ps GENERAL Control system FANUC Oi -MF Pneumatic pressure requirement kg/cm 2 5 ~ 7 Machine dimension ( L x W x H ) mm 6,500 x 1,920 x 3,100 6,900 x 2,120 x 3,195 Machine weight kg 9,500 11,000 Specifications are subject to change without notice. Standard Accessories FANUC Oi -MF " control Coolant nozzle around spindle nose Flushing from top and chip wash down Spindle air curtain Coolant system Chip conveyor and chip bucket Disk type 24T magazine Heat exchanger for electric cabinet Air gun and water gun Roof enclosure splash guard RS-232 interface and Ethernet port Tool box and foundation bolts Disk type oil skimmer Spindle oil cooler Operation manual + Maintenance manual Optional Accessories Coolant through spindle ( CTS ) X / Y / Z axes optical linear scale Air conditioner for electrical cabinet Compensation system fo spindle thermal extension Chain type 32T tool magazine Automatic Tool Length Measurement system Anti-drop system for sudden power outage Automatic door at preparation side Work-piece probe 14

Copyright EXTRON All rights reserved E-M-EN EXTRONCNC.com

Copyright EXTRON All rights reserved E-M-EN EXTRONCNC.com YIH CHUAN MACHINERY INDUSTRY CO., LTD HEADQUARTERS 40755 No.8, 9 Rd., Taichung Industrial Park, Taichung, Taiwan T e l : +886-4-2359-3351 Fa x : +886-4-2359-0012 E-mail : extron@extroncnc.com th YIH CHUAN

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