VERTICAL MACHINING CENTER
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1 VERTICAL MACHINING CENTER
2 Vertical Machining Center Rigid Construction for Heavy Duty Cutting Capability High-power and heavy duty cutting main spindle (4,500rpm/8,000rpm) 4 ways, 8 surfaces restraint guide system A high-precision cam type ATC
3 World Top Class Quality HYUNDAI-KIA Machine Rigid Construction Hi-Power and Heavy Duty Cutting TABLE SIZE TRAVEL(X/Y) RAPID TRAVERSE SPINDLE POWER 2, mm( ) 2, mm( ) X,Y Axis : 12m/min(472ipm) Z-Axis : 12m/min(472ipm) 22/18.5kW(30/25HP) [26/22kW(35/30HP)] 2, mm( ) 2, mm( ) X,Y Axis : 10m/min(394ipm) Z-Axis : 12m/min(472ipm) 22/18.5kW(30/25HP) [26/22kW(35/30HP)]
4 Variety of Functions SPINDLE 4,500rpm - 22/ 18.5kW(30/25HP) - 26/ 22kW(35/30HP) 8,000rpm - 22/ 18.5kW(30/25HP) - 26/ 22kW(35/30HP) ATC (Automatic Tool Changer) Tool Capacity 20EA Tool Capacity 30EA Tool Shank BT50 MAS- P50-1 Tool Shank CAT50 MAS- P50-1 Max Tool Size 125 L 300mm( 20kg ) Max Tool Size 4.9 L 11.8 (44.1 lb)] CHIP DISPOSAL SYSTEM Internal Chip Conveyor External Chip Conveyor ( Rear) Air-Gun Chip- Wagon COOLANT SYSTEM Flood Coolant (Main) Oil Hole Coolant Jet Coolant Gun Coolant Oil Mist Through Spindle Coolant - 30kg f /cm 2 (430psi) - 70kg f /cm 2 (1,000psi) MISCELLANEOUS Work Light Tool Box and Hand Tools Automatic Lubrication System Leveling Bolt & Pads Fixture & Tool
5 KV90/90L TABLE NC Rotary Table SPLASH GUARD Table Around Cover Totally Enclosed Splash Guard Automatic Door Door Interlock Top Cover PROCESSING MANAGEMENT FUNCTION Call Light ( Yellow) Tool Broken Detector Automatic Measuring Device Cutting monitoring device Call Light & Buzzer Tool Presetter Work Presetter Master Tool Work Counter Tool Life Management ACCURACY CONTROL Spindle Cooling Device Semi- Closed loop System Closed loop System : Magnet Scale Spindle RPM Meter Spindle Load Meter Spindle Override Electric Leakage Detecting Breaker Weekly Timer Run Hour Display (External) Automatic Power Cut Off Device
6 Speed & Power Superior Quality & Rigidity Each frames are designed with a rigid box way construction to maintain the high rigidity during heavy duty cutting.
7 KV90/90L Rapid Traverse - KV90 (X Y Z) m/min ( ipm) - KV90L (X Y Z) m/min ( ipm) Tool Change Time (KV90/KV90L) - Tool to Tool : 3.5sec - Chip to Chip : 10sec Double anchor type ball screw Table size (L W) 2, ( ) The precise and rigid main spindle construction minimizes the thermal distortion. Spindle Speed : 4,500rpm [8,000rpm] Spindle Power 22/18.5kW (30/25HP) [26/22kW(35/30HP)] 4,500rpm 8,000rpm
8 Accuracy High-Precision, High-Rigidity The improvement of Y-Axis slideway from 2 ways, 6 surfaces restraint guide system to 4 ways, 8 surfaces restraint guide system enables the machine to do more powerful heavy duty cutting. Each axes are designed with a large diameter ball-screw, fixed by the pretension ball-screws, to provide a high-rigidity and minimize the thermal distortion. Ball screws are automatically lubricated by centralized lubrication system to maintain high-accuracy during long years of operations. Tool storage : 30EA (option) The high precision CAM compound make possible the top grade tool change time in its class. 20EA (standard)
9 KV90/90L High Power and Heavy Duty Cutting Operator s unnecessary movement can be reduced by the centralized control panel and the standard remote MPG. Optimum design of the pan, which located at the rear of the table, improves the disposal of chips and coolant. FACE MILLING DRILLING TAPPING BORING Cutting Condition FACE MILLING (Rough Cutting) SPINDLE TYPES POWER TOOL DIA mm kw CUTTING CUTTING CUTTING CUTTING CHIP MATERIAL SPEED WIDTH DEPTH FEED VOLUME m/min mm mm mm/min CUTTER DIA 100mm CUTTING SPEED 160m/min CUTTING FEED 954mm/ min OTHERS FACE CUTTING (Rough Machining) SPINDLE RPM = 318rpm MATERIAL : SM45C KV90 /90L FACE CUTTING (Rough Machining) cc/ min END MILLING ( Rough Cutting ) TYPES SPINDLE POWER kw TOOL DIA mm MATERIAL CUTTING CUTTING CUTTING WIDTH DEPTH SPEED m/min mm mm CUTTING CHIP FEED VOLUME mm/min cc/min Choose? KV90/90L Cutting volumn 763cm3 / min
10 Specification TOOL SHANK (BT50) TOOL SHANK (CAT50) Unit: PULL STUD PULL STUD Unit: Unit:
11 KV90/90L TABLE TRAVEL SPINDLE TRAVEL SPEED ATC LENGTH WIDTH MAX. LOAD X-AXIS,TABLE LONGITUDINAL Y-AXIS, COLUMN CROSS Z-AXIS, SPINDLE HEAD VERTICAL COLUMN-TO-SPINDLE CENTER TABLE-TO-SPINDLE NOSE(UP-DOWN) kg(lbs) TAPER RPM POWER rpm kw (HP) SPEED CHANGE CUTTING RAPID TRAVERSE (X/Y/Z) TOOL CAPACITY mm/min(ipm) m/min(ipm) EA MAX. DIA LENGTH MAX. TOOL WEIGHT TOOL to TOOL CHIP to CHIP kg(lb) sec. sec. FLOOR SPACE (L W H) WEIGHT CONTROLLER kg(lb) 2, ( ) 2,800( 6,173) 2,000( ,450( ( ( ( 37.4 ) 160 1,010( NT50(7/24 Taper) 4,500 [8,000] 22/18.5( 30/ 25)[26/22(35/30)] 2 STEPS GEAR AUTO-SELECT 1 5,000( 0.04~197) 12/12/12( ) 10/10/12( ) 20 [ 30 ] ( ) 20( 44.1) ,090 4,237 3,418 5,225 4,237 3,375 ( ) ( ) 18,000( 39,600) FANUC 18i-M 19,000( 41,887) FANUC 18i-M [ ] : Option FLOOD COOLANT (MAIN) COOLANT TANK TABLE AROUND COVER TOOL BOX AND HAND TOOLS LEVELING BOLTS & PADS INTERNAL CHIP CONVEYOR WORK LIGHT CALL LIGHT(YELLOW) SPINDLE RPM/LOAD METER SPINDLE OVERRIDE SPINDLE COOLING SYSTEM(OIL-COOLER) RIGID TAPPING GUN COOLANT OIL MIST TOTALLY ENCLOSED SPLASH GUARD ELECTRIC LEAKAGE DETECTION BUZZER ALARM SYSTEM AUTO DOOR DOOR INTERLOCK AUTOMATIC POWER CUT-OFF EXTERNAL CHIP CONVEYOR CHIP WAGON RUN-HOUR DISPLAY WORK MEASURING NC ROTARY TABLE MAGNET SCALE OIL HOLE COOLANT TRANSFORMER JET COOLANT WORK COUNTER THROUGH SPINDLE COOLANT - 30kg f /cm 2 (430psi) - 70kg f /cm 2 (1,000psi) TEMPERATURE COMPENSATION
12 Specification KV90/90L Controller FANUC 18i-M Controls Spindle functions Programming functions Feed functions Tool functions Tape functions Other functions Options Controlled Axes(max) 4(6) axes Simultaneous Controllable Axes 4 axes Least Input Increment/Least Command Increment X/Y/Z axis : 0.001mm( ) B axis : 0.001deg. Spindle Speed Command S5 digits, Binary Output Spindle Speed Override 10% ~ 150% Spindle Orientation (1 Position) Maximum Programmable Dimensions +/ (+/- 8digits) Interpolation Functions Positioning/Linear/Circular(G00/G01/G02/G03) Absolute and Incremental Command G90 ~ G91 Decimal Point Input Miscellaneous Function M2 Rigid Tap Program Stop M00, M01 Program End M02, M30a Programmable Data Input(G10) Manual Jog Feed : Rapid, Jog Feed, Handle 0~5,000mm/min[197 ipm] Manual Handle Feed-rate x1, x10, x100 F initial value setting Rapid Traverse Override F0, F25, F50, F100% Manual Continuous Feed Simultaneous, 1 Axis Jog-Handle (Same Mode) Automatic Corner Override Incremental Feed X Cutter Compensation C G40~G42 Tool Offset Number 64 Pairs Tool Life Management Tape Code EIA RS-244-A/ISO 840(Automatic Recognition) Number of Register-able Program 63 piece Part Program Storage Length 80M(262 FT) Custom Macro B Skip Function G31 CRT/MDI 10.4 Color LCD/MDI Program Protect Key Back Ground Editing Run Hour Display Graphic Display Program Restart Additional 1 Axis Advanced Preview Control(G80) Additional Work Coordinate System(48 Pairs) Polar Coordinate Command / Interpolation Helical Interpolation Cylindrical Interpolation(Additional axis needed) Extended Part Program Editing Single Direction Positioning(G60) Coordinate System Rotation Tool Length Measurement External Data Input / Output Remote Buffer AICC HPCC Optional Chamfering/Corner R Optional Block Skip 9 EA Part Program Storage 160/320/640/1280/2560M(8,400FT)
13 Head Office Head Office & Factory Seoul Office HYUNDAI - KIA MACHINE AMERICA CORP. (New Jersey Office) HYUNDAI - KIA MACHINE AMERICA CORP. (Chicago Office) HYUNDAI - KIA MACHINE AMERICA CORP. (Argentina Office) HYUNDAI - KIA MACHINE EUROPE GmbH (Oberursel Office) HYUNDAI - KIA MACHINE EUROPE GmbH (Raunheim Service Center) HYUNDAI - KIA MACHINE SHANGHAI HYUNDAI - KIA MACHINE BEIJING HYUNDAI - KIA MACHINE GUANGZHOU HYUNDAI - KIA MACHINE INDIA OFFICE
14 4. (07. 03)
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