5-Axis & 5-Face High Speed Machining Center TM TM
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1 TM TM 5-Axis & 5-Face High Speed Machining Center Aug. 212
2 V2/5 odel V2/5 is a high speed machining center which is equipped with 5-axis or 5-face milling capability. The machine is perfect for a wide range of applications: medical engineering, aero-space engineering and high speed die and mold...etc. quipped with the trunnion table, which offers either torque motors for both and axes or torque motor for axes and worm gear driven unit for axes, the machine can turn perfectly by means of the combination movements of the -axis and -axis and perform full 5-axis milling simultaneously. The V2/5 requires only one-time setup for a work piece. The model provides the ability to machine a complicated and multi-sided parts while reducing the cycle time, handling time and machining cost. In addition, the superior design gives optimal vertical traverse with shorter tool length, creating the best tool life and surface finish with high accuracy performance. Outstanding features 5-axis simultaneous illing/ acing/ rilling/tapping or 5 faces machining. igh reliable and high loading capacity built-in tilt-trunnion rotary table. Various selection of different spindle speed: In-line spindle 12rpm/15rpm otorized spindle 1 rpm/2 rpm oller type linear guide ways make sure its rigidity and reliability. igh precision encoders on -axis and -axis, ensuring its tolerance. uto lubrication timing control ensure machine life time. ully enclosed guarding provides a safe working station. 1
3 Max. value for parts up to 1kgs The model V2/5 is capable for full 5-axis simultaneous machining and/or 5 faces machining, allowing all angle and position of work-piece machining. The tilt trunnion table is offered in smaller sizes in place of the standard table for increase working capacity and minus working interference. The tilt trunnion table has a rotating dia. 32 and good to load 1kgs. Application The research has been studied to ensure the capability to meet the variously requirement for different spindle torque and power, high speed axes acc/dec possibility, high axis torque, and fast tool changing time. It makes a perfect machine to meet the following applications: ie and mold industry erospace industry echanical engineering edical engineering otor sport ubcontract industry Precise cutting & performance 2
4 Side-mounted 24 or 32 tool ATC for quick tool change. 24 tool ATC comes as standard. Various spindle speed selection 12rpm or 15rpm In-line spindle speed or 18rpm or 24rpm Motorized spindle speed Trunnion table instead of plane table Trunnion table offers rapid traverse speed of 25 rpm in A-axis and C-axis. 32 Dia/1 kgs. High precision hollow-cooled ballscrews Precision C3 class precision ball screw with preloaded double-nut device which allows a high tolerance and low backlash capability. Hollow shaft ball-screw with internal cooling system which allows the mechanism running at stable environment of temperature, a smallest thermal growth of driven system is provided. Roller type linear guide ways Roller type linear guide ways provide high rigidity and accuracy, the device is capable to provide a rapid traverse up to 48M/min and fast acceleration/deceleration speed 3
5 Spindle A wide selection of spindle speeds for selection, which is including 18rpm or 24rpm. High power and high torque output spindle with built-in cooling motorized spindle or in-line mechanical spindle which provides 12 rpm & 15rpm for selection. The cutting tools are securely drawn into the spindle by a high torque power draw bar and the pre-loaded well balanced disk spring package ensures its precise release of tools. High pressure 2 Bar coolant through-spindle device are provided as standard on model V2/5, which will ensure longer tool life, allowing higher efficiency of drilling and milling, and great benefit in removing chips during deep-hole drilling and blind pocket milling. Spindle Power & Torque Charts In-line 12/15 rpm (Heidenhain) In-line 12rpm (Siemens) Horsepower Chart Torque Chart Horsepower Chart Torque Chart KW S6-4% Continuous rating(s1) N-m S6-4% KW N-m SPINDLE (rpm) Spindle Taper Spindle Speed SPINDLE (rpm) Torque / Horsepower Chart Data BT4 Spindle Motor HEIDENHAIN QAN-2UH ISO CAT4 Motor Output 1/14 KW DIN DIN Gear Ratio - 15 RPM Pulley Ratio 1:1 S Continuous rating(s1) 36 7 Continuous rating(s1) SPINDLE (rpm) 2 84 SPINDLE (rpm) Spindle Taper Spindle Speed Torque / Horsepower Chart Data BT4 Spindle Motor Siemens 1PH817-1LS2-3MA1 ISO CAT4 Motor Output 11/28.5 KW DIN DIN Gear Ratio - 14 RPM Pulley Ratio 1:1 In-line 15rpm (Siemens) Torque (N-m) N-m Continuous rating(s1) SPINDLE (rpm) connection max Output (KW) 42 4 Torque / Horsepower Chart Data BT4 Spindle Motor Siemens 1PH817-1LS2-3MA1 ISO Spindle Taper CAT4 Motor Output 11/42 KW DIN DIN Spindle Speed 15 RPM Gear Ratio Pulley Ratio - 1: Motorized Kessler 18/24rpm 2/25kw KW Horsepower Chart/Torque Chart min rating 3 min rating Continuous rating Continuous rating SPINDLE (rpm) Torque / Horsepower Chart Data Spindle Motor ISO - Kessler Spindle Taper - Motor Output 2/25kw DIN HSK-A63 Gear Ratio - Spindle Speed 24RPM Pulley Ratio - N-m
6 Ergonomic operation: During operation, the operator can stand very close to the position of A-axis, giving the possibility for the operator easier access to the machining chamber. 585 Y+min 1 Tilt-trunnion table 1-5 5
7 Cutting area and interference ø W=1kg ø32 6
8 Automatic Tool Changer Efficient Chip Removing Side and Rear washer on the guard High pressure 2 bar coolant through spindle(built-in type) Two side chip auger convey chips to rear CTS individual tank (2 bar or 7 bar) on request Scrapper or hinge type chip conveyor Coolant gun Oil skier 7
9 OFF 2 3 X Z 4 C X1 9 6 X1 X1 8 7 Layout Drawing 134 CTS TANK Foundation Drawing (299) CTS TANK
10 Main specification Description Advanced compact design High dynamic table Rotary table top diameter Table height Tilting axis A Rotary axi C T-slots (number x width x pitch) Max. weight on table Rotation driving system Linear travels X axis Y axis Z axis Spindle Spindle taper Tooling available Spindle speed direct drive Spindle speed built-in Spindle motor output S1-S6 in-line Spindle motor output S1-S6 motorrized Spindle center to Z-axis way cover Distance from spindle nose to rotary table clamping surface Transmission X axis Ballscrew Transmission Y axis Ballscrew Transmission Z axis Ballscrew Transmission Guide way X guide way X-axis linear guide type X guide way distance Y guide way Y-axis linear guide type Y-axis guideway distance Z guide way Z-axis linear guide type Z guideway distance Tool magazine Tool change mode Magazine capacity Tool shank Max. tool length Max. tool diameter Max. tool diameter - adjacent stations empty Max. tool weight Change time (T-T) Feed rate Rapid traverse X/Y/Z Max. speed axis A Unit degree degree kgs rpm rpm kw kw (roller) (roller) (roller) kgs sec. M/min. rpm V-2/ / H7 1 Worm-gear driven ISO4 BT4/DIN69871/CAT4 12 (std.) / 15 (opt.) 18 / 24(opt.) 1/14 (Heidenhain) 2/ ~5 Ø4x P16; C3 Direct Ø4x P16; C3 Direct Ø4x P16; C3 Direct Arm 24 (std.) / 32 (opt.) BT/DIN/CAT#
11 Description Advanced compact design Max. speed - axis C Acceleration X/Y/Z Accuracy- VDI/DGQ 3441 standard Measuring system Repeatability Positioning accuracy A-axis indexing and repeatability accuracy C-axis indexing and repeatability accuracy Pneumatic system Air operating pressure Tool cooling system Max. tank capacity Machine data Machine dimension(with chip conveyor) LxWxH Machine dimension(without chip conveyor) LxWxH Weight Floor space (L x W x H) *Specifications are subject to change without notice. Standard accessories rpm m.s -2 Sec. Sec. bar L kgs Selection of CNC controller Siemens 828D/84DSL, Heidenhain itnc-62/ itnc-53hsci Side-mounted 24 tool ATC (quick change arm-type) Central lubrication Working space light High pressure chip flash system Chip conveyor High efficiency oil cooler for spindle cooling system and ballscrew High pressure 2 bar Coolant through spindle device (built-in type) C declaration conformity for countries Lamp of cycle finish and alarm Coolant gun or air gun thernet MC and safety module for Siemens and Heidenhain Tool kit, leveling bolts, pads and nuts RS232 port Portable MP Optional accessories Linear scales for 3 axes (Heidenhain or Fagor) Laser tool setter (BL M or Renishaw) Heidenhain TS-74 + S 64 work piece probe Heat exchanger (Habor) ATC 32 tools Motorex / cooling lubricant for motorized spindle Motorized high speed spindle Unit V-2/ direct +/-.5/ x 299 x x 299 x 296 5, 311 x 4 x3 1
12 BUFFALO MACHINERY CO., LTD. 56, Lane 318, Der Sheng Road, Ta Ya, Taichung City, Taiwan, R.O.C. P.O. Box 32, Ta Ya, Taichung City, Taiwan R.O.C. Tel: Fax: info@mail.buffalo.com.tw
5-Axis & 5-Face High Speed Machining Center
TM TM 5-Axis & 5-Face High Speed Machining Center BUFFALO MACHINERY CO., LTD. 5, Lane 31, Der Sheng Road, Ta Ya, Taichung City, Taiwan, R.O.C. P.O. Box 32, Ta Ya, Taichung City, Taiwan R.O.C. Tel: -4-37
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