GMS SERIES Tool Spindle Type 5-axis Turning Centers

Transcription

1 GMS SERIES Tool Spindle Type -axis Turning Centers

2 BRAND NEW MULTI-TASKING MACHINING TECHNOLOGY The tooling spindle and turret can support twin spindle machining. Special tooling system design to provide flexible and efficient machining ability.

3 Flexible Machining Combinations 1 2

4 TOOL SPINDLE TYPE -AXIS TURNING CENTERS With 40 years of knowledge and experience in the machine tools field, GOODWAY is proud to present the new GMS series -axis turning center. This hybrid has the combination of GOODWAY's exquisite techniques ( X, Y, Z, C axes and live tooling turret ) and the features of a machining center, such as the high-speed spindle, ATC system, and B-axis. Complex free shape machining degree segmentation, tapping, milling, drilling, incline machining, contour machining, and turning can be done easily, hence, done in one is made possible. The GMS series combine turning centers and machining centers' strong features into one single machine, saving floor space and equipment purchase cost while increasing machining accuracy. 9 axes control with axes simultaneous turning, any difficult cutting tasks can be overcomed easily. Tooling spindle and turret support 1 st spindle and 2 nd spindle, which provides high efficiency. 1 TOOLING SPINDLE Tooling spindle uses triple plate curvic coupling with worm gear drive structure. Swiveling range : ±120 Indexing resolution : ( Discontinuous ) 1 2 3

5 ( GMS-2600ST model shown. ) 2 BUILT-IN LIVE TOOLING TURRET Ø 20 mm curvic coupling equipped with spindle motor driven turret provides the best cutting ability. Tool shank size : 2 mm / Ø 40 mm Live tooling shank size : ER32 Stations : 1 3 3D SIMULATION The 3D simulation program provides real time environment simulation which maintains operation safety while saving run-in testing costs. 3 4

6 ADVANCED STRUCTURE DESIGN Tooling spindle Arm type ATC Y1-axis Z1-axis C2-axis 1 st spindle X1-axis B-axis C1-axis Z2-axis X2-axis Live tooling turret ( Casting structure of GMS-2600ST modle shown. )

7 1 2 1 HIGH PRECISION BUILT-IN SPINDLE 1 st spindle and 2 nd spindle are designed by the same specification and driven by built-in spindle motor to ensure the accuracy of long processing time and increase the using time of spindle. 2 ADVANCED SLIDE WAY DESIGN The X / Y / Z1 axes are adopted with high-rigidity, extra-wide box way design to provide solid foundation for heavy-duty cutting. 2 nd spindle The Z2 / Zs axes are adopted with high-speed, high-precision roller linear guideways design to increase work-piece overall accuracy and maintain excellent cutting rigidity. Zs-axis Y-axis saddle and bed are 90 orthogonal design 4 The bed height is lower than 30 or 4 slant beds which makes the center of gravity keep on the which reduces the center of gravity of the machine. bed to ensure the cutting rigidity. The machining area is designed with a 60 slant bed for easy chip disposal and heat elimination. 6

8 ULTIMATE TURNING POWER The 1 st and 2 nd spindle module are equipped with cylindrical roller bearings which are better than angular contact bearings. The spindle is installed with a built-in spindle motor which eliminates power loss and belt slipping problems. The C-axis with high resolution magnetic encoder provides high precision contour machining capability. 1 st & 2 nd Spindle Output Torque [ N-m ] 180 GMS-2000 High Speed Output [ kw ] 30 Torque [ N-m ] 180 GMS-2600 High Speed Output [ kw ] Torque S2 ( 30 min. ) 2 kw S2 ( 30 min. ) Torque S1 ( cont.) 22 kw S1 ( cont.) Torque S2 ( 30 min. ) Torque S1 ( cont.) 2 kw S2 ( 30 min. ) 22 kw S1( cont. ) ,600 1,200 2,400 3,600 4,800 rpm 0 1,000 1,600 2,000 3,000 4,000 rpm Torque [ N-m ] Torque S3 ( 40% ) Torque S2 ( 30min. ) Torque S1 ( cont. ) GMS-2000 Output Low Speed [ kw ] 20 1 kw S3 ( 40% ) 1 kw S2 ( 30 min. ) kw S1( cont. ) 12 GMS-2600 Torque [ N-m ] Low Speed Torque S3 ( 40% ) 1 kw S3 (40% ) 200 Torque S2 ( 30min. ) Torque S1 ( cont. ) 10 Output [ kw ] 20 1 kw S2 ( 30 min. ) kw S1 ( cont. ) ,000 1,300 rpm ,000 1,300 rpm

9 TOOLING SPINDLE & ATCs Tooling Spindle Output Torque [ N-m ] Torque S3 ( 2% ) 30 Torque S2 ( min. ) Torque S2 ( 30 min. ) Torque S1 ( cont. ) 22 kw ( 2% ) 18. kw ( min. ) 1 kw (30 min. ) 11 kw ( cont. ) Output [ kw ] ,000 6,000 9,000 12,000 rpm Live Tooling drive motor output Torque [ N-m ] kw ( S3 60% ) 3.7 kw ( cont. ) Output [ kw ] Tooling spindle provides 2 types of spindle taper, KM-63 and HSK-A63, which max. speed is,000 rpm, min. index to fulfill precise and complex contour machining needs. 2.2 kw ( cont. ) 2 1, ,00 3,000 4,00 6,000 rpm Constant Torque Constant Output All series are standard with high efficiency 24T ( 40T Opt. ) arm type ATC system which can easily fulfill various types of processing needs. T-T:1. sec. 7 8

10 NC INTELLIGENCE Advanced hardware combined with intelligent software, makes your machine smarter Advanced Hardware Outstanding Operability Streamlined Programming Reliable Continuous Operation Shortened Troubleshooting Time Improved Utilization Rate High Security and Shortened Machining Setting Comprehensive Functions Programming Setting Test-Run Actual Production Daily Used Program management Friendly programing environment Programming auxiliary Manual Guide i Embedded E-manual 3D advance tool path and cutting simulation Tool load monitor Program check Smart balance detection 3D Real-time cutting simulation and interference check Tool load monitor 3D Real-time cutting simulation and interference check Safety signal viewer Fast alarm check productivity Productivity management Twin operation system switch Maintenance management Significant Production Efficiency General Production Process Using 3D Simulation Inspection Setting Setting Test-Run Test-Run Actual Production Actual Production Utilization Rate 30% The 3D simulation inspection can greatly reduce test-run time and improve overall utilization rate

11 DIMENSIONS Tooling System 2 mm O.D. Tools CV-304 CV-3046 O.D. Tool Holder LN mm 2 mm O.D. Tool Holder Double O.D. Tool Holder LN-3196 *1 O.D. Tool Holder ( Square Shank ) 2 mm O.D. Tools CV-3093A 2 mm Face Tool Holder LN-3197 Face Tool Holder ( Square Shank ) I.D. Tools CV-3097 ER Collet Tool Holder I.D. Tools CJ-3014A CJ-3014B CJ-3014C Sleeve CJ-3016A CJ-3016B I.D. Tool Holder LN-3191 End Mill Tool Holder Boring Bar Tool Holder Drill Sleeve CJ-30 ( MT#2 ) CJ-3011 ( MT#3 ) CV-3203D CV-3203C Sleeve CV-3203B CV-3203A O.D. Tools 2 mm 2 mm Cut off-tool Holder LN-3198 *1 Only for GMS-2000ST Interference Diagram Max. Turning Dia. Ø 340 Ø 24 Ø2 Ø Unit : mm 9

12 DIMENSIONS Work Range 318 Z1-axis Travel : 1,0 13 Z1 Zero Position : 0 ATC Position : Max Turning Dia. : Ø60 ATC Position : 7 X1-axis Travel : ,090 ZS-axis Travel : 1,0 Z1-axis Travel : 1,0 Z1 Zero Position : X1-axis Travel : Ø Ø6 Y-axis Travel : Ø ,090 ZS-axis Travel : 1,0 Y-axis Travel : X1-axis Travel : 600 Y-axis Travel : 160 Unit : mm

13 Work Range ZS-axis Travel : 1,0 1, X2-axis Travel : 18 X2-axis Travel : 18 MAX Z2 Zero Position : 480 Z2-axis Travel : ZS-axis Travel : 1,0 1, X2-axis Travel : 18 X2-axis Travel : Z2 Zero Position : 480 Z2-axis Travel : Unit : mm Machine Layout ,240 2,730 2,30 24-Tool Magazine:2, Tool Magazine:3,0 3, GMS-2000 :4,40 GMS-2000 :71 GMS-2000L:,8 GMS-2000L:730 GMS-2000 series :2,90 GMS-2000L series:2,630 Unit : mm 11 12

14 MACHINE SPECIFICATIONS CAPACITY GMS-2000ST GMS-2600ST Max. swing diameter Swing over saddle Distance between spindle nose Ø 900 mm Ø 700 mm 1,402 / 1,902* 1 mm Max. turning diameter Tooling spindle : Ø 60 mm Turret : Ø 340 mm Max. turning length 1,0 / 1,600* 1 mm 1,094 / 1,94* 1 mm SPINDLE Bar capacity Ø 1 mm Ø 6 mm Hole through spindle Ø 61 mm Ø 76 mm Spindle bearing diameter ( Front / Rear ) Ø 0 / 80 mm Ø 120 / 0 mm Chuck size 8" " Spindle nose A2-6 Spindle motor type Bi I 170S / 6000 Spindle motor output ( cont. / 30 min. ) H : 22 / 2 kw, L : 11 / 1 kw Gear ratio 1:1 Spindle speed range 4,800 rpm 4,000 rpm Max. spindle torque ( cont. / 30 min. ) H : 131 / 149 N-m, L : 17 / 223 N-m X / Y / Z AXES X1 / X2 axes travel 600 / 18 mm Z1 / Z2 axes travel 1,0 / 960 mm ( 1,600 / - mm )* 1 Zs-axis / Tailstock travel 1,0 / 1,090 mm ( 1,300 / 1,290 mm )* 1 * 2 Y-axis travel X1 / Z1 / Z2 / Zs axes rapids Y-axis rapids ± 80 mm 24 m/min. 16 m/min. Slide way type Box way ( Linear way : Z2 / Zs axes ) X1 / Z1 / Y axes servo motor X2 / Z2 / Zs axes servo motor X1 / X2 / Y axes ball screw Ø / pitch Z1 / Z2 / Zs axes ball screw Ø / pitch X1 / Z1 axes thrust Y-axis thrust X2 / Z2 / Zs axes thrust AC 4. kw AC 3.0 kw Ø 36 mm / mm Ø 4 mm / mm 1,409 kgf 2,114 kgf 1,13 / 769 / 769 kgf *1 L model *2 Steady rest required. *3 Not available for L model.

15 TOOLING SPINDLE GMS-2000ST GMS-2600ST B-axis travel ± 120 º B-axis rapids B-axis servo motor 30 rpm AC 2.7 kw Min. indexing of B-axis 0.001º Max. spindle speed,000 rpm ( Opt. 12,000 rpm ) Spindle taper Spindle motor output ( cont. / 30 min. / min. / 2 % ) KM63 / HSK-T63 11 / 1 / 18. / 22 kw Magazine capacity 24 T ( Opt. 40 T ) Max. tool diameter / adj. empty Max. tool length / weight Ø 0 / Ø 10 mm 300 mm / 7 Kg TURRET* 3 Stations 1 OD / ID tool shank size Index speed ( adj. ) 2 mm / Ø 40 mm 0.3 sec. Live tooling stations 1 Live tooing shank size ER 32 Max. tooling speed 6,000 rpm TAILSTOCK Quill diameter Ø 1 mm Quill type MT#4 ( Dead center ) ; MT# ( Live center ) GENERAL Hydraulic / Lubrication capacity Coolant tank capacity 0 L / 3 L 30 L CNC Controller Machine weight Dimensions ( L W H ) 4+1 axes FANUC 31i -B -axis FANUC 31i -B 13,000 / 1,000* 1 Kg 4,40 x 2,900 3,300 /,8 x 2,940 x 3,300* 1 mm Specications are subject to change without notice

16 GOODWAY MACHINE CORP. GOODWAYCNC.com HEADQUARTERS No.13, Th Road, Taichung Industrial Park, Taichung City, 407, Taiwan, R.O.C. goodway@goodwaycnc.com CENTRAL TAIWAN SCIENCE PARK BRANCH No. 38, Keyuan Road, Central Taiwan Science Park.Taichung, Taichung City, 407, Taiwan, R.O.C. TEL : FAX : GOODWAY MACHINE ( WUJIANG ) CO.,LTD No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China TEL : FAX : goodway.suzhou@goodwaycnc.com.tw Copyright 201 by Goodway Machine Corp. All right reserved G-GMS-EN-20102