Company profile for wheels production HEELS PRODUCTION MADE IN ITALY
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1 Company profile for wheels production HEELS PRODUCTION w w w. i m t i n t e r m a t o. i t
2
3 Production of vertical turning lathes for the machining of allumium light alloy wheels begins Introduction of general purpose mechanical machining VTLs IMT ASIA Singapore, with spare parts storage and technical support service to support sales in China IMT Intermato is certified ISO Birthdate of IMT ASIA Pte. Ltd in Shanghai (Representative Office) Following the success of IMT ASIA, a new branch is opened in Shanghai The threshold of 1000 produced machines is exceeded, as well the one of 100 machines per year sold in the Automotive sector The first high production automatic line for pistons in the Automotive sector line is installed The new Standard Line products make their debut IMT-Procast line is born: the range grows up to more than 6000 mm of turning dia Creation of sales, service and spare part network in South Korea Worldwide Sales Distribution and Service Support: KOREA Kimas Corporation limited CHINA Shanghai H&D Science Technology Trading Co., Ltd GERMANY Dugar + Schuster GmbH & C0. KG In Italy Shareholding in - ImaTecno _ Spindle and direct-spindle production the W VTL Series - LPM _ Low pressure foundry machines Company profile - UNIMODULS _ Moulds for gravity and low pressure - Me.Mo. _ Machine parts production - Rema Control _ Machining Center In Romania - Saturn _ cast iron foundry The Company history The Group
4 Brazil Canada China France Germay Hungary Korea Indonesia Italy Japan Mexico Poland Russia Singapore South Africa Thailand U.S.A. IMT INTERMATO in the world
5 5 Europe IMT Intermato in Italy come visit our manufacturing plant
6 Vertical Lathes W Series Machining Centers VDM Series WN20-T2, WN24-T2, WN32-T2 Two axis Vertical Lathes WN20-T4, WN22-T4, WN24-T4 and WN32-T4 Four axis Vertical Lathes VDM-22 and VDM-24 Machining Centers with tilting table by CNC VDM-22D and VDM-24D Machining Center dual working station WNE22-T4, WNE24-T4 Four axis Vertical Lathes with electrospindle Mirror Vertical lathes for the superfinishing of wheels Automatic machining lines WB24 Vertical Lathe for Wheel balancing Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.) Machine production program for light alloy wheel machining
7 7 Bearings machining DESIGNING SOLUTIONS. The technological reference point in the area of vertical lathes and automatic lines with machining diameter up to 7000 mm Piston machining line Single and double column vertical lathes
8 CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 450 mm Rapid Feed Approach 18 m/min Spindle motor Standard: kw Optional: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Up to 20 Option SM solution Vertical Lathe WN20.T2
9 9 STANDARD OPTIONAL Technical data
10 CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 500 mm Rapid Feed Approach 18 m/min Spindle motor Standard: kw Optional: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Up to 24 Option SM solution Vertical Lathe WN24.T2
11 11 STANDARD OPTIONAL Technical data
12 CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 450 mm Rapid Feed Approach 18 m/min without pallet Spindle motor Standard: kw Optional: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 20 Vertical Lathe WN20.T4 with pallet OPTION
13 13 STANDARD OPTIONAL (without pallet 2270) Technical data
14 CNC Fanuc or Siemens 6 position Turret X Axis Travel 500 mm Z Axis Travel 500 mm Rapid Feed Approach 18 m/min Spindle motor WN22-T4: Standard: kw Optional: kw without pallet Spindle motor WN24-T4: Standard: kw Optional: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 22 _ 24 Vertical Lathe WN22.T4 and WN24.T4 with pallet OPTION
15 WN24-T4.pdf :45:13 15 STANDARD WN22-T4 OPTIONAL WN22-T4 STANDARD WN24-T4 OPTIONAL WN24-T4 (without pallet 3835) Technical data
16 CNC Fanuc or Siemens The new turret angular position allows now, the use of longer tool bars with no longer possible interference with the part to machine. 8+8 position Turret X Axis Travel 400 mm Z Axis Travel 650 mm Rapid Feed Approach 30 m/min Spindle motor WNE22-T4 and WNE24-T4 Standard: kw Optional: kw WNE24-T4 available only without pallet Max. Spindle speed: 3100 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 22 _ 24 Vertical Lathe WNE22.T4 and WNE24.T4 WNE22-T4 available only with pallet
17 17 Standard Optional WNE22-T4 Technical data WNE24-T4
18 CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 500 mm Rapid Feed Approach 15 m/min Direct Motor spindle: Standard: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Optional Presetting tools Up to 24 Vertical Lathe MIRROR
19 19 STANDARD Technical data
20 SPECIAL CNC Fanuc touch probe for dimensional checking of the wheel Patent n. MI2003A Vertical Lathe WB24 for Aluminium Wheel Balancing
21 21 Output time for wheel test: 14 sec. Output time for wheel test and machining: 50 sec. AUTOMATIC LINE This machine can be inserted in an automatic line that is able to machine in chaotic way a big number of wheels with automatic detection system by mechanical and optical recognizing systems. STANDARD Automatic line for wheel balancing with wheel random loading
22 CNC Fanuc or Siemens For Truck wheels and special wheels 6 position Turret or ATC LH Turret with life tools For Aircraft wheels X Axis Travel 600 mm Z Axis Travel 650 mm Rapid Feed Approach 18 m/min Motor spindle: Standard: kw Optional: kw Max. Spindle speed: 1800 rpm W32-T2 without pallet 2 positions pallet loading systems (OPTION) Clamping washing system into the loading station Spindle Nose ASA 15 Vertical Lathe WN32.T2 and WN32.T4
23 23 STANDARD OPTIONAL Technical data
24 IMT Intermato has developed a wide range of clamping equipments specifically engineered for the chucking of light alloy aluminum car passenger wheels. These chucks are available in several versions, with different wheel centering systems and various sizes to clamp wheels from 13 to 24 in diameter. The range available of clamping sizes is: Clamping equipment (Chucks) 1 st Operation
25 B C D 25 A Upon request, IMT Intermato can develop and supply special clamping equipments as per client specifications. Standard components are utilized when ever possible for the realization of these chucks. Special Clamping equipment 2 nd Operation
26 CNC Fanuc or Siemens Tool magazine located in protective area X Axis Travel 600/700 mm Y Axis Travel 600/700 mm Z Axis Travel 600 mm Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 24 Drilling machine VDM.22 and VDM.24
27 27 STANDARD Technical data
28 CNC Fanuc or Siemens VDM-22D: X Axis Travel 1820 mm Y Axis Travel 600 mm Z Axis Travel 500 mm Rapid Feed Approach 50 m/min VDM-24D: X Axis Travel 2080 mm Y Axis Travel 700 mm Z Axis Travel 600 mm Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 22 _ 24 DUAL STATION Drilling machine VDM.22D and VDM.24D
29 29 STANDARD Technical data
30 VDM D R I L L I N G MACHINE Different Table And Clamping Solutions For VDM Drilling Machine Serie
31 31 Tilting table & Clamping equipment with centering expanding mandrel 4 Special working table + chucks for the machining of back side, spot face, stud holes 4 and/or 5 axes continuos CNC interpolation
32 AUTOMATIC MACHINING LINES AUTOMATIC MACHINING LINES
33 33 Solution with pre-oriented loading of the wheels AUTOMATIC LINE. SOLUTION 1 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
34 Solution with Camera System AUTOMATIC LINE. SOLUTION 1
35 35 WN22-T4 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB Output ~ 32 wheels/hour ~ 34 wheels/hour without front face machining (according to diagram ) Availability Line: 92.5% Set-up time: 60 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
36 WN20-T4/WN22-T4 1 st Operation AUTOMATIC LINE. SOLUTION 1 Turning on WN22.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
37 37 WN20-T4/WN22-T4 2 nd Operation Turning on WN22.T4
38 VDM-22 3 st Operation AUTOMATIC LINE. SOLUTION 1 Turning on VDM.22 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
39 39 1 st and 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 112 s. wheel machined output time (without front face machining) = 103 s. Reference turning cycle 1 st OP: Reference turning cycle 2 nd OP: Reference drilling cycle: Hourly production at 100%: about 32.1 wheels/hour Without front face machining about 34.9 wheels/hour Solution 1 Machining sequence diagram according layout or
40 Machining cycle on wn20t4 - wn22t4 Machining cycle on wn20t4 - wn22t4 Machining cycle on VDM22 1 st Operation turning on Wn22.T4 2 nd Operation turning on Wn22.T4 3 st Operation drilling on VDM22 BMW WHEELS
41 41 1 st and 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 117 s. Reference turning cycle 1 st OP: Reference turning cycle 2 nd OP: Reference drilling cycle: Hourly production at 100%: about 30.7 wheels/hour MACHINING SEQUENCE DIAGRAM. BMW WHEELS according layout or
42 AUTOMATIC LINE. SOLUTION 1 with WNE22-T4
43 WNE22-T4 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB Output ~ 34 wheels/hour ~ 36 wheels/hour without front face machining (according to diagram ) Availability Line: 93.5% Set-up time: 60 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter SOLUTION 1 with WNE22-T4 Increased productivity of about 10%. Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
44 AUTOMATIC LINE. SOLUTION 2
45 45 WN22-T4 4-axis vertical lathe WN22-T2 2-axis vertical lathe VDM-22D drilling center Robot Fanuc M410iB Output ~ 44 wheels/hour ~ 50 wheels/hour without front face machining (according to diagram ) Availability Line: 91% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
46 WN20-T4/WN22-T4 1 st Operation AUTOMATIC LINE. SOLUTION 2 Turning on WN22.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
47 47 WN20-T2/WN24-T2 2 nd Operation Turning on WN24.T2
48 VDM-22D 3 st Operation AUTOMATIC LINE. SOLUTION 2 Drilling on VDM-22D Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
49 49 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 81 s. wheel machined output time (without front face machining) = 71 s. Reference turning cycle 1 st OP: Reference turning cycle 2 nd OP: Reference drilling cycle: Hourly production at 100%: about 44.4 wheels/hour Without front face machining about 50.7 wheels/hour Solution 2. Machining sequence diagram according layout or or
50 Machining cycle on wn20t4 - wn22t4 Machining cycle on wn24t2 Machining cycle on VDM-22D 1 st Operation turning on Wn22.T4 2 nd Operation turning on Wn24.T2 3 st Operation drilling on VDM-22D BMW WHEELS
51 51 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 88 s. Reference turning cycle 1 st OP: Reference turning cycle 2 nd OP: Reference drilling cycle: Hourly production at 100%: about 40.9 wheels/hour Machining sequence diagram. BMW WHEELS according layout or or
52 AUTOMATIC LINE. SOLUTION 3
53 53 WN20-T4 4-axis vertical lathe without pallet WN20-T2 2-axis vertical lathe VDM-22 drilling center Robot Fanuc M410iB Output ~ 42 wheels/hour (according to diagram ) Availability Line: 92% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
54 WN20-T4 1 st Operation AUTOMATIC LINE. SOLUTION 3 Turning on WN20.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
55 55 WN20-T2/WN24-T2 2 nd Operation Turning on WN20.T2
56 VDM-22 3 st Operation AUTOMATIC LINE. SOLUTION 3 Drilling on VDM-22 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
57 57 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 86 s. Reference turning cycle 1 st OP: Reference turning cycle 2 nd OP: Reference drilling cycle: Hourly production at 100%: about 41.9 wheels/hour Solution 3 Machining sequence diagram according layout
58 Availability 4 axis Vertical lathe WN series 96% / 97%* 4 axis Vertical lathe WNE series 97% / 98%* 2 axis Vertical lathe WN series 98% Drilling machines VDM series 97% Automation with camera system 97% *without pallet AVAILABILITY Automatic cells
59 59 Automatic de-paletizing system measuring bench can be supplied in various configuration for the measurement of the pilot hole and / or deformation of the front and / or marking of the code wheel Options with automation Customized options available in order to meet any machining needs.
60 ISO CERT. n IMT INTERMATO S.P.A. via caregò crosio della valle (va) italia tel fax info@imtintermato.it ed. MAGGIO 2012
61 61 W VTL series w w w. i m t i n t e r m a t o. i t
62 A ISO CERT. n IMT INTERMATO S.P.A. via caregò crosio della valle (va) italia tel fax info@imtintermato.it ed. aprile 2012
63 63 UTOMATIC LINE w w w. i m t i n t e r m a t o. i t
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