BORING AND MILLING CENTERS

Transcription

1 BORING AND MILLING CENTERS

2 SPEEDMAT HP product range consists of five basic models with pallet size from 1250 x 1250 mm to 2000 x 2500 mm and maximum workpiece swing diameter from 3000 mm to 4600 mm. Four different headstocks are available for each model. 2

3 applications the range of SPEEDMAT HP horizontal machining centers includes models with innovative solutions to achieve the highest accuracy and productivity in the most advanced fields of application such as power generation, earth moving, heavy mechanincal engineering, railways, large diesel engines, aerospace, die and moulds. 1

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8 fully hydrostatic contouring table with bull gear driven by double pinion system which is pre-loaded for backlash free operation X axis trasmission features fixed ballscrew and rotating nut to guarantee maximum rigidity X and Z beds conceived for positioning at floor level, to reduce installation time and civil works costs 6

9 MAIN FEATURES SPEEDMAT HP technological innovations, developed upon PAMA sound tradition and experience, guarantee the highest machining accuracy large size roller guideways on all linear axis hand scraped and fully hydrostatic contouring tables allows for optimal simultaneous 4 and 5 axes precision machining 7

10 8 gantry-type double-ballscrew Y axis for high dynamic performance

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13 TOOL MAGAZINES the versality of SPEEDMAT HP may be further enhanced by different tool magazines that can be operated in fully automatic cycle for maximum efficiency tower type tool magazines with capacity up to 246 tools 11

14 rack type tool magazines with capacity up to 770 tools chain type tool magazines with capacity from 60 to 140 tools 12

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16 hydraulic unit easy access rear machine maintenance area 14

17 safety and ergonomics SPEEDMAT HP boring and milling centers feature fully enclosed guarding systems in order to guarantee a safe and clean working environment energy box tank and drum cleaning tool coolant filtration system 15

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19 ERGONOMICS AND SAFETY chip conveyor and integrated coolant recovery system 17

20 chip conveyor and coolant recovery systems integrated with the machine guarding chip and coolant recovery with double chip conveyor screw type chip conveyor 18

21 ergonomics and safety SPEEDMAT HP boring and milling centers feature fully enclosed guarding systems in order to guarantee a safe and clean working environment 19

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23 HEAD ATTACHMENT STORAGE the versatility of SPEEDMAT HP may be further enhanced by a wide range of head attachments that can be operated in fully automatic cycle for maximum efficiency automatic head attachment changer 21

24 real time CNC controlled compensation of spindle elongation / contraction (PAMA patent) hydrostatic boring spindle available as option monolithic headstock and boring spindle assembly 22

25 W-HEADSTOCKS 130 mm or 160 mm boring spindle diameter with W axis stroke lengths up to 800 mm the choice of headstocks available for SPEEDMAT HP includes W axis headstocks with spindle power of 37, 52 or 60 kw and boring spindle diameter of 130 or 160 mm. automatic connections for attachment heads the spindle powertrain includes a particularly silent and robust 2 speed ranges gearbox with hardened and ground gears, maintained at constant temperature by internal recirculation of thermally-controlled oil 23

26 attachment heads for W-HEADSTOCKS indexable milling head - TU indexable milling head - TTL 24

27 right angle milling head - TS CNC facing and boring head - UT 25

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29 H - H+V - A HEADSTOCKS H the choice of headstocks available for SPEEDMAT HP horizontal machining centers includes horizontal (H), horizontal / vertical (HV) and tilting (A) headstocks with spindle power up to 66 kw H+V MAIN TECHNICAL FEATURES monolithic headstock casting high spindle speed, power and torque superior machining accuracy high chip removal rate on cast iron, steel and titanium alloy availability of electrospindles capable of up to rpm ADDITIONAL TECHNICAL FEATURES OF TILTING HEADSTOCK (A) high dynamic performance to allow optimal 5-axes simultaneous machining of complex surfaces A 27

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32 production cell consisting of 1 machine with 9 pallets, 8 storage stations and 1 loading/unloading station, served by linear pallet shuttle system 30

33 PALLET CHANGE SYSTEM all SPEEDMAT HP machines may be equipped with single table, automatic pallet change system or linear pallet shuttle system availability of latest generation application software PR2 (Predictive Production Management) for the real time dynamic management of PAMA machining systems, even in unmanned production mode and for minimum size batches 31

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35 33 production cell consisting of 1 machine with several pallets, several storage stations and 1 loading unloading station served by linear pallet shuttle system

36 technical specifications SPEEDMAT HP HP3 HP4 HP5 HP6 HP7 WORKING AREA X axis (table) mm Y axis (headstock) mm 2000 / / / / / 3000 Z axis (column) mm 2300 / / / / Max swing diameter mm Table Table or pallet size mm 1250 x x x x x 2000 mm 1250 x x x x x 2500 Table capacity t Pallet capacity t B axis feed/rapid rpm ,5 3,5 B axis acceleration rad/s 2 0,7 0,7 0,7 0,7 0,7 Linear axes features (Headstock H - HV - A) X axis feed/rapid mm/min Y and Z axes feed/rapid mm/min X, Y, Z axes acceleration m/s 2 2,5 2,5 2,5 2 2 X, Y, Z axes thrust kn Linear axes features (Headstock W) X axis feed/rapid mm/min Y and Z axes feed/rapid mm/min X, Y, Z axes thrust kn Machine accuracy (according to VDI 3441) X, Y, Z axes positioning accuracy (P) μm B axis positioning accuracy (P) arcsec X, Y, Z axes repeatability (Ps) μm B axis repeatability (Ps) arcsec Tool magazine Tool magazine type chain/rack/tower chain/rack/tower chain/rack/tower chain/rack/tower chain/rack/tower Tool magazine capacity places Max. tool diameter mm 420 / 325 / / 325 / / 325 / / 325 / / 325 / 400 Max. tool length mm Max. tool weight kg

37 W H H+V A HEADSTOCK W130 W160 WD130 H HV A Boring spindle diameter mm Max. spindle speed rpm Spindle gear ranges Max. spindle power (S1-100%) kw Max. spindle torque (s1-100%) Nm W axis (boring spindle) mm W axis feed / rapid mm/min

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39 HEADSTOCK H HEADSTOCK HV HEADSTOCK A 39

40 07/13 Grafiche Antiga spa PAMA SPA Viale del Lavoro, 10 I Rovereto (TN) ITALY Sales: Tel. (+39) Fax (+39) Service: Tel. (+39) Fax (+39) PAMA USA 890 Tollgate Rd. Elgin, IL USA Sales: Tel. (+1) Fax (+1) Service: Tel. (+1) Fax. (+1) PAMA GERMANY Kurt-Schumacher-Str. 41B D Mainz GERMANY Sales: Tel. (+49) Fax (+49) Service: Tel. (+49) Fax (+49) PAMA RUSSIA Viborgskaya Naberezhnaya Dom 61, Liter A, Office Saint Petersburg RUSSIA Sales/Service: Tel. (+7) Fax (+7) PAMA BRAZIL Rua Antonio Carlos de Barros Bruni 119 Jardim Nova Manchester CEP Sorocaba SP BRAZIL Service: Tel. (+55) PAMA INDIA D-156 Okhla Industrial Area Phase I New Delhi INDIA Sales/Service: Tel. (+91) Fax (+91) pama.india@pamaindia.com PAMA (SHANGHAI) MACHINE TOOL CO., LTD Service: No. 358 Feizhou Road, Lingang Industrial Zone, Shanghai, , P.R. CHINA Tel.: (+86) Fax: (+86) service@pama.cn Sales: Unit 803, Floor 8, Building B, Venture International Park, No Hechuan Rd., Minhang District, Shanghai, , P.R.CHINA Tel.: (+86) Fax: (+86) info@pama.cn PAMA has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice PAMA Spa