LINEAR MOTOR SERIES 5-Axis Double column machine center

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1 Focus High Speed & 5-axis LINEAR MOTOR SERIES 5-Axis Double column machine center KEN ICHI MACHINE CO., LTD

2 LINEAR MOTOR SERIES 5-Axis Double column machine center Suitable for Automotive plastic mold / Aircraft aluminum parts High rigidity One Piece gantry structure Linear motor drives Rapid feedrate:60m/min Direct-drive motor two-axis milling head Focus5 SERIES 2

3 High rigidity structure design HIGH-SPEED PERFORMANCE one-piece base and column with high rigidity, to show the best structural rigidity and stability of high speed cutting. European advanced FEM analysis and design optimization for higher rigidity and response. Three-axis use high-speed and heavy-duty roller linear guideway, can achieve excellent high-speed cutting dynamic and long lasting accuracy. Focus5 SERIES 4

4 Linear Motor Drive The inevitable trend in the future Back lash free high positioning accuracy Fewer parts Free of wear due to friction free drive concept Excellent Design For 5-axis High Speed Machine X-Axis X-axis configuration of two heavy-duty linear guideways, Usinglarge span design, each guideways configuration 4 slide for thetable to provide high rigidity support,ntegrated base and columndesign, to show the best high-speed cutting stability. Column for the X-axis by a the linear motor direct-drive synchronous drive,european imports linear motor direct drive without the belt and coupling drive to increase the responsiveness of the high-speed movement. control accuracy, improve processing accuracy Y-Axis Linear motor VS Ball screw Y-axis using two roller linear guideways on the crossbeam for high speed movement. There are five high precision bearing Linear motors,direct drive Y-axis movement, can achieve high-speed response. accuracy, improve processing accuracy Linear motor drive Ball screw drive Z-Axis There are two roller guideways, each with three high precision bearing blocks for high speed response and improved stability. Z axis counterweight using hydraulic cylinder, hydraulic cylinders arranged in the center of both guideways, has the best high-speed milling stability. accuracy, improve processing accuracy. Focus5 SERIES 6

5 TCH-19(A63) FORK TYPE DIRECT DRIVE MOTOR MILLING HEAD Modular design for two-axis milling Fork type modular design, easy maintenance, easy to disassemble TCH-L13 EVO SIDE TYPE DIRECT DRIVE MOTOR MILLING HEAD Small size, Less interference range Suitable for plastic injection mold B C-axis use Torque motor direct drive with high-speed, high-torque. Remove the traditional wear parts,(worm and worm gears,belts...)no backlash no wear and achieve long lasting accuracy. High rigidity roller bearing support achieving excellent rigidityandaccuracy for B/C axis. hydraulic disc brake system with tightly locked rotation axis can satisfy any position milling. Using high-resolution, high-precision encoder for B/C axis. A, C-axis use Torque motor direct drive with high-speed, high-torque Remove the traditional wear parts,(worm and worm gears, belts...) no backlash no wear and achieve long lasting accuracy. longer spindle extension 170mm, reduce interference range. Maximum spindle speed of 24,000 rpm optimizes the use of smaller cutting tools Nm Kw Nm Kw S6-40% rpm S1-100% S6-40% S1-100% S6-40% rpm S1-100% S6-40% S1-100% MILLING HEAD B&C-AXIS(TORQUE MOTOR DRIVE) Rotation speed : B &C rpm ( 360º/ s ) 50 / 50 Max. acceleration : B &C rad / s 30 / 30 Max. torque : B &C Nm 1,100 / 900 Clamping torque : B &C Nm 4,000 / 4,000 Positioning accuracy: B &C arc.sec 3 / 3 Rotation angle : B &C deg 100 / 240 Spindle Power S1-100% (S6-40%) kw 42 ( 55 ) Spindle Torque S1-100% (S6-40%) Nm 67 ( 87 ) Max. Speed rpm 24,000 Tool Shank type HSK-A63 MILLING HEAD A&C-AXIS (TORQUE MOTOR DRIVE) Rotation speed: A &C rpm ( 360º/ s ) 50 / 50 Max. acceleration: A &C rad / s 20 / 20 Max. torque: A &C Nm 312 / 447 Clamping torque: A &C Nm 2,000 / 2,000 Positioning accuracy: A &C arc.sec 3 / 3 Rotation angle: A &C deg 105 / 250 Spindle Power S1-100% (S6-40%) kw 28 ( 33 ) Spindle Torque S1-100% (S6-40%) Nm 39 ( 56 ) Max. Speed rpm 24,000 Tool Shank type HSK-A63 Focus5 SERIES 8

6 Application Aircraft (Floor beam Wing rib structure) Automotive (Plastic mold Lamp mold) Machine specifications Specifications /Model Focus / 1432 Travel X-axis Travel Y-axis Travel Z-axis Travel Distance between column Table length Table width T-slot size (Width) Table load T-slot spacing Milling head Application industry Distance between spindle nose to table surface Rotation speed A/C Max. acceleration:a/c Max. torque A/C Clamping torque:a/c Positioning accuracy: A/C Rotation angle:a/c mm 2200 / / 3200 TCH-L13(EVO) Focus / ,200 / 4200 mm 2,000 2,200 mm mm mm kg mm rpm(360 /S) mm 1,000 1,000 1,450 Automotive 1, , ,650 3,200 / 4200 TCH-19(A63) Aircraft mm ~830 Nm 50 / / 50 rad/s 2 30 / / / 447 1,100 / 900 Nm 2,000 / 2,000 2,000 / 2,000 arc sec ±3 / ±3 ±3 / ±3 deg ±105 / ±250 ±100 / ±240 Spindle Tool Shank Type HSK-A63 HSK-A63 Spindle Max.Speed rpm Spindle Power S1-100% (S6-40%) kw 28(33) 42(55) Spindle Torque S1-100% (S6-40%) Nm 39(56) 67(87) Freedrare X/Y/Z-axis drive mode X/Y/Z Linear motor/ Linear motor / dual ball screws X/Y/Z-axis rapid feedrate m/min 60/60/48 XX/Y/Z-axis acceleration m/sec2 5 Auto tool changer Tool shank HSK-A63 Tool magazine capacity pcs 32 Max. tool weightt Kgs 8 Max. tool length mm 300 Max. tool dimensions mm Ø 80 Focus5 SERIES 10

7 STANDARD OPTION ACCESSORIES HEIDENHAIN ITNC-530 controllers (X, Y, Z, A, C-five-axis Continuous). HEIDENHAIN Handwheel HR520 European 2-axis milling head TCH-L13 (EVO) European spindle HSK A RPM HSK A tools magazine Z-axis by the servo motor dual ball screw drive 6 roller linear guideways (X/Y/Z axis each 2 ) 3 HEIDENHAIN linear scale (X/Y/Z axis each1) Siemens-840D CNC controllers Blum Laser Tool Measuring System Blum Touch Probe for Workpiece Measuring GPS (Global Pgm Settings) function (interpolation function) Automatic Kinematics compensation system Coolant Through Spindle (CTS) 20 / 30 / 40 Bar Transformer Voltage stabilizer Electrical cabinet temperature control device X/Y Linear motor cooler The milling head DD-motor and spindle cooler cutting oil-mist device spiral-type chip conveyor and rear-type chip conveyor containing iron filings cars each 1 style front and rear working door safety interlock (each type) waterproof work said light machine all zero, parts and a variety of instrumentation unit of measurement used in all meta International System of Units (SI) standards. guards complete workspace security concept, according to ISO & Electrical cabinet with a variety of electrical protection, filtration and ventilation installations and air-conditioning systems. machine standard color Focus5 SERIES 12

8 WORKING AREA LAYOUT Regional (mm) Milling Head Focus 5 1,432 1,432 1,632 1,642 Z (Z-Axis Travel) 1,000 1,000 (Distance between spindle nose to table surface) CH-19 ( A63 ) (Z-axis opening height) (Distance between spindle nose to table surface) (Swing axis 90 ) 1,320 1,520 Y-Direction 1,254 1,454 (Y-Axis Travel) 2,000 2,200 (Distance between column) 1,450 1,650 (X-Axis Travel) 2,200 3,200 3,200 4,200 (Swing axis 90 ) 1,520 2,520 2,520 3,520 X-Direction 1,454 2,454 2,454 3,454 Unit(mm) L(Length) W(Width) H(High) Model Focus Focus Focus Focus ,940 7,940 7,940 8,940 3,335 3,535 3,720 Focus5 SERIES 14

9 Asia s Only Professional 5-Axis Machining Center Manufacturer General machining Aircraft High Torque Aircraft High Speed Focus High Speed & 5-axis Aircraft Engine Casing Automotive KEN ICHI MACHINE CO., LTD No. 73, Zhongshan 12th Road., Daya Dist, Taichung City 428, Taiwan(R.O.C) TEL: FAX: info@kencnc.com WEB : Copyright 2014 by KEN ICHI MACHINE CO., LTD. All right reserved