ZTX. Parts Manual. Models ZTX 42 (SN ) ZTX 52 (SN ) ZTX 42 CARB (SN ) E B 6/15 Printed in USA

Transcription

1 ZTX Parts Manual Models ZTX (SN ) ZTX (SN ) ZTX CARB (SN ) E0 The use of any gasoline exceeding 0% ethanol (E0) or 0% MTBE will void the product warranty. L utilisation d une essence contenant plus de 0% d éthanol (E0) ou de 0% de MTBE annulent la garantie. El uso de cualquier otro tipo de gasolina con un porcentaje superior al 0% de etanol (E0) o al 0% de MTBE invalidará la garantía del producto. 000B / Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required. Know the part description.

3 MODELS Model (ZTX ) Kohler KT, " Mower Deck Serial No Model (ZTX ) Kohler KT, " Mower Deck Serial No Model (ZTX CARB) Kohler KT, " Mower Deck Serial No TABLE OF CONTENTS Decals Safety Decals Style Frame Engine Seat Bumper Fenders Fuel System Non-CARB Fuel System CARB Control Panel Electrical Wiring Diagram Front Caster Wheels Rear Tires and Transaxles Transaxle Drive Controls Parking Brake Deck Lift Deck Lift and Height of Cut Deck Mount Deck. Belt, Blades and Spindles inch Deck, Belt, Blades and Spindles Inch Idlers and sheaves Inch Idlers and Sheaves Inch Anti-Scalp Rollers Inch Anti-Scalp Rollers Inch Belt Covers and Baffles Inch Belt Covers and Baffles Inch Chute Copyright 0 Ariens Company

4 P 000 DECALS SAFETY Model All A DECAL, TRANSMISSION DISCONNECT 000 DECAL HOT SURFACE 0000 DECAL, DANGER - FAN 000 DECAL, PARKING BRAKE LEVER 0000 DECAL, SAFETY - MOWER DECK 0000 DECAL, SAFETY - DECK GUARDING 000 DECAL, FUEL WARNING 000 DECAL, MAIN SAFETY-IKON ZTX 0000 DECAL, DASH DECAL, STEERING

5 000A DECALS STYLE Model, 000 DECAL, U REPLACEMENT BATTERY 000 DECAL, GRAVELY BRAND 000 DECAL, ZTX "

6 0000A DECALS STYLE Model 000 DECAL, U REPLACEMENT BATTERY 000 DECAL, GRAVELY BRAND 0000 DECAL, ZTX

7 FRAME Model All HUB CAP 0 WLDMT, FRAME IKON/ZTX 0 PLATE, BACK XL FOOT-REST 000 FLOOR MAT-RUBBER-GRAVELY 0 PLATE, BEARING SUPPORT 0 PLATE, SEAT KICK 00 HEAT, SHIELD 0 BRKT, HITCH-RED PAD, RBR.0"X.0" W/ADHESIVE PAD, RBR -TANK 000 SPCR, SLV.X.X BLT-RDHDSQSHNK.-X. YWZC 000 BLT-RDHDSQNK.-X.0 G YWZC 000 BLT-RDHDSQNK.-X. G YWZC 000 BLT-RDHDSQNK.-X. G YWZC 000 WSHR-FL-STL,.X.X. YWZC 0000 NUT, COUPLER /- x. 000 NUT, LK-CTR-FLG.- YWZC NUT, LK-TOP-FLG.- YWZC 000 NUT, LK-TOP-FLG.- YWZC 0000 SCR-TAP.-0X.0 HWH TR YWZ 0000 RVT, POP.x.0 AL/AL 0000 SCR-TAP 0-X. CRSLPH TR YZ 000 SCR-TAP.-X.0 HWH TR YWZ 000 BSHG, DECK LIFT PIVOT 0000 SPRG, COMPRESSION 00 KIT, FOOTREST W/DECAL-ZTX

8 ENGINE Model SERVICE PARTS: 00 - AIR FILTER 00 - PRE CLEANER WLDMT, DRIVE SHEAVE 000 ENGINE, KOHLER PRO W/SC 000 DRAIN, OIL 000 CLUTCH, ELEC 0 FT LB MONOPOLE." 000 MUFFLER, KOHLER 000 BLT-HEX.-0X.0 GR YWZC 0000 WSHR-LK.X.0 REG YWZC 000 WSHR-FL-STL.X.00X. YWZC KEY-SQ.0X.0X.0

9 ENGINE Model SERVICE PARTS: 00 - AIR FILTER 00 - PRE CLEANER 000 WLDMT, DRIVE SHEAVE 000 DRAIN, OIL 000 ENGINE, KOHLER PRO W/SC 000 CLUTCH, ELEC 0 FT LB MONOPOLE." 000 MUFFLER, KOHLER 000 BLT-HEX.-0X.0 GR YWZC 0000 WSHR-LK.X.0 REG YWZC 000 WSHR-FL-STL.X.00X. YWZC 0000 KEY-SQ.0X.0X.0

10 ENGINE Model 0

11 SEAT Model All SERVICE PARTS: 00 - KIT, ARMREST RH W/HDWR 00 - KIT, ARMREST LH W/HDWR WLDMT, ADJUSTABLE SEAT LATCH 0 PLATE, ADJUSTABLE SEAT TRACK 00 PLATE, ADJUSTABLE SEAT SLIDE 000 GRIP, SEAT LEVER, GREY 000 SEAT, MOWER 00 PLATE, SEAT 000 ROD, SEAT PIVOT 00 BSHG, FLANGE.0 X.0 X. X BSHG, FLG.X.X.X RING, RETAINING-E.X SCR-SKH.-X.00 BTNHD YWZC 000 BLT-HEX.-X.00 GR YWZC 000 NUT-LK-NYL-FLG.- YWZC 000 CABLE, WIRE (LANYARD)-.0X.

12 BUMPER Model All 00 PLATE, SHROUD BACKER 0 WLDMT, ENGINE SHROUD TOP TRIM 0000 BLT-HEX.-0X. HWH YWZC GR 000 NUT, LK-TOP-FLG.-0 YWZC 00 SHROUD, ENGINE GRAVELY NUT, RTNR.-0 X RVT-POP.x. (#) BLACK

13 FENDERS Model All FENDER, LH -ZOOM 000 FENDER, RH -ZOOM 0 WLDMT, PANEL BLOCKOFF-RH (RED) 0 PANEL, CONTROL /CUP-LH 0 WLDMT, PANEL BLOCK OFF-LH -RED 00 BLT-HEX.-0X. GR BLKZC 000 NUT, LK-TOP-FLG.-0 YWZC 0000 PLUG, HOLE.0-BLACK RVT-POP. PLASTIC SCR-TAP.-0X.0 HWH TR YWZ 000 SCR-HEX.-X. H/L 0000 WSHR-FL-STL.0X.00X. YWZC

14 FUEL SYSTEM NON-CARB Model, 000 ASM, TANK NON-PERM FUEL 000 CAP, FUEL VENT-IN." RATCHET 000 LINE, FUEL VENT

15 FUEL SYSTEM CARB Model 000 HOSE,. LOW-PERM BULK GAS-.0" LONG 000 CLAMP, FUEL LINE 000 HOSE,. LOW 0000 CARBON CANISTER, 00CC FITTING-/X/ 0DEGREE VAC 0000 CLAMP - HOSE, SPRING P-PLASTIC TIE STRAP LARGE 000 CAP, FUEL VENT-IN." RATCHET 000 ASM, TANK NON-PERM FUEL 0 BRKT, MOUNT -CARB CANISTER-BLACK 000 BLT-HEX.-X. GR YWZC 000 NUT-LK-NYL-FLG.- YWZC 0000 CLAMP, CUSHIONED STEEL 0000 SCR-TAP.-0X.0 HWH TR YWZ

16 CONTROL PANEL Model All If you have the terminal switch, it mates with a 000 wire harness. If you have the terminal switch, it mates with a 000 wire harness KEY, SWITCH IGNITION POS W/KEY 000 METER, HOUR W/MAINTENANCE 0 PANEL, CONTROL (RED) RVT-POP. PLASTIC 0000 CABLE, THROTTLE LH 0DEG " 000 SCR-TAP 0-X.0 HWH TR YWZC 000 PLUG, /" SQ BLACK (-0 GA)

17 ELECTRICAL Model All If you have the way connector, it mates with a 0000 ignition switch. If you have the way connector, it mates with a 000 ignition switch BATTERY, V A -0CCA 0 BRKT, BATTERY HOLD-DOWN 0 BRKT, BATTERY (BLACK) 000 BLT-RDHDSQNK.-0X. G YWZC 0000 BLT-RDHDSQNK.-0X.0 G Y 000 NUT, LK-TOP-FLG.-0 YWZC 0000 NUT, PUSH.X.0 O.D BSHG, PANEL SNAP.X.0X INSULATOR BLT-HEX.-0X. GR YWZC 000 WSHR-FL-STL.X.X.0 YWZC 0000 NUT-KEPS 0-

18 WIRING DIAGRAM Model All

19 FRONT CASTER WHEELS Model All 0 0 WLDMT, CASTER FORK (RED) 0 WLDMT, AXLE FRONT 0000 SPCR, ROLLED WHEEL 000 CAP, DUST 000 BRG-BALL.00X.00X. 000 BLT-HEX.-X.0 GR YWZC 000 BLT-RDHDSQNK.0-X.0 G Y 000 WSHR, HRD THRS.00X.X WSHR-HDND.0X.X NUT, LK-TOP-FLG.- GRG YWZC 000 NUT, LK-TOP-FLG.0- YWZC 000 TIRE/WHEEL, X -

20 REAR TIRES AND TRANSAXLES Model All ROD, TRANSAXLE BRACE 000 TRANSAXLE, LH EZT D-SHAFT SHORT 000 TRANSAXLE, RH EZT D-SHAFT SHORT 00 BRKT, DUMP VALVE EXTENSION 00 BRKT, VALVE DUMP RH 00 BRKT, VALVE DUMP LH 0000 BLT-HEX.-X.00 GR YWZC EP0 000 BLT-HEX.-0X. GR YWZC 000 BLT-HEX.-0X.0 GR YWZC BLT-HEX.-X.0 GR YWZC 0000 BLT-HEX.-X. GR YWZC 000 BLT-HEX.-X. GR YWZC 0000 WSHR-LK.X.0 REG YWZC WSHR-FL-STL.0X.0X. YWZC 000 WSHR-FL-STL.X.X.0 YWZC 0000 WSHR-FL-STL.0X.00X. YWZC YWZC 000 NUT, LK-TOP-FLG.-0 YWZC 000 NUT-LK-NYL-FLG.- YWZC WHEEL, X.- P DD HUB 0

21 TRANSAXLE DRIVE Model All WLDMT, IDLER GROUND DRIVE IDLER, FLAT -.0" X." 0000 SPCR, RUBBER / ID X.0 LG 000 SPCR,.X.X.0 00 BRKT, IDLER ATTACHMENT 0 BRKT, CLUTCH STOP 0000 BSHG, FLANGE 0. X 0. X 0. X BSHG, SLV.0x.0x. 000 BLT-HEX.-X.00 GR YWZC BLT-HEX.-X.00 GR YWZC 000 BLT-HEX.-X.00 GR YWZC WSHR-FL-STL.0X.0X. YWZC 000 WSHR-FL-STL.X.X.0 YWZC NUT-LK-NYL-FLG.- YWZC YWZC YWZC 0000 NUT, LK-TOP-FLG.- YWZC 000 NUT, LK-TOP-FLG.- YWZC 000 NUT-LK-NYL-FLG.- YWZC BLT, SHLDR EP.-X.0 HEX YZ 0000 BOLT, EYE.-X.00. DIA 000 V-Belt, A-RAW EDGE 000 IDLER, V.00" COMPOSITE 0000 SCR-TAP.-0X.0 HWH TR YWZ 000 SPRG, EXTENSION.0X.X. WLD

22 CONTROLS Model All STUD-BALL 000 DAMPER, 000 SPCR,.X.X GRIP, HANDLEBAR " FOAM 000 BRKT, STEERING 0 WLDMT, LOWER STEERING ARM 0 WLDMT, LH LWR STEERING ARM 0 WLDMT, BRKT STEERING 0 WLDMT, UPPER CONTROL ARM 0 00 WLDMT, STEERING HANDLE RH 0 WLDMT, STEERING HANDLE LH 000 WSHR, FRICTION.X.X BSHG, ECCENTRIC. X.0 X BSHG,.X.X.0X. 000 BSHG, FLANGE. X.0 X. X.00 NYLON 00 BLT-HEX.-X.00 GR YWZC 000 BLT-HEX.-X. GR YWZC 000 BLT-HEX.-0X.0 GR YWZC 0000 BLT-RHDSSQNK.-X. GYZ BLT-RHDSSQNK.-X. GYZ 000 BLT-RDHDSQSHNK.-X. YWZC 0000 WSHR-LK.X.0 REG YWZC 000 WSHR-FL-STL.0X.X.0 YWZ 0000 NUT, LK-CTR-FLG.-0 YWZC 000 NUT, LK-CTR-FLG.- YWZC 000 NUT, JAM.- YWZC YWZC 000 NUT, LK-TOP-FLG.- YWZC 000 NUT-LK-NYL-FLG.- YWZC SCR-TAP.-X. HWH TR YWZ

23 PARKING BRAKE Model All BSHG, FLG.X.X.X. 000 ROD END,. RH 0000 SWITCH- DOUBLE POLE N.O./N.O. 000 TRUNION, / GRIP, PARKING BRAKE (YELLOW) 000 LINK, RH STEERING 000 ROD, STEERING LINKAGE LH 0 0 WLDMT, BRAKE LEVER 000 LINK, OVER CENTER BRAKE 0000 LINK, BRAKE ARM 0 INTERLOCK, RH BRAKE LINK (BLACK) 00 INTERLOCK, LH BRAKE LINK (BLACK) 0000 LINK, BRAKE COG 0 PLATE, TRANSAXLE ADAPTOR 00 SPCR,.X.00X. 00 SPCR,.X.00X E-RING,.0 X BLT-HEX.-X. GR YWZC 000 BLT-HEX.-X.0 GR YWZC 000 BLT-HEX.-X. GR YWZC 000 SCR-TAP #X. BOSS INDHXHD 000 WSHR-FL-STL.0X.X.0 YWZ 000 WSHR-FL-STL.X.X.0YWZC 000 WSHR-FL-STL.0X.0X. YWZC 000 WSHR-FL-STL.X.X.0 YWZC 000 NUT, LK-CTR-FLG.- YWZC 000 NUT, LK-CTR-FLG.- YWZC NUT, JAM.- YWZC 0000 NUT, LK-TOP-FLG.- YWZC 000 NUT-LK-NYL-FLG.- YWZC PIN-COTR.0 X.0 YWZC 000 PIN, HAIR INT.0X.X. YWZC 0000 SPRG, COMPRESSION 0000 SPRG, COMPRESSION

24 DECK LIFT Model All 0 SERVICE PARTS - SINGLE PIECE DECK LIFT REPLACEMENT PARTS INCLUDE: 0 - WLDMT, FRONT DECK LIFT PIVOT 0 - PEDAL, DECK LIFT (BOLT ON) BLT-RHDSSQNK.-X. REI NUT, LK-CTR-FLG.- YWZC 0 WLDMT, FRONT DECK LIFT PIVOT 0 WLDMT, REAR DECK LIFT PIVOT 000 LINK, DECK 000 SHAFT, DECK LINK PIVOT 0000 BSHG, SLV. X.00 X BSHG, SLV.0 X. X RG-RTNG-EXT.00X.0 0 PEDAL, DECK LIFT (BOLT ON)-BLACK 000 BLT-HEX.-X.00 GR YWZC BLT-RHDSSQNK.-X. RIE0 000 WSHR-FL-STL.0X.X.0 YWZ NUT-LK-NYL-FLG.0- YWZC 000 NUT, LK-CTR-FLG.- YWZC

25 DECK LIFT AND HEIGHT OF CUT Model All 0 0 WLDMT, HOC LINK-BLACK 000 WLDMT, HOC CAM 0000 CAMSHAFT, HOC 000 ARM, HOC DETENT 00 BUSHING, FLANGE.0X.X.X PIN-ROLL.X WSHR-FL-NYL.X.00X KEY, / X / X.0 REV 0000 PIN, BOWTIE LOCKING.0X SCR-TAP.-0X. HWH YWZ TR 000 KNOB, HOC 000 CAM, HOC INDEX

26 DECK MOUNT Model All LINK, DRAG 0000 PIN, BOWTIE LOCKING.0X.

27 DECK. BELT, BLADES AND SPINDLES INCH Model, 00 WLDMT, DECK " (RED) 00 ASM, SPINDLE." DIA. 000 BLADE, MOWER.00" LG 000 WSHR, BLVL.X.X NUT-HEX.- YWZC 000 V-Belt, HA-WRAPPED CLUTCHING (NO RUBBER BLEED THRU) 000 SCR-TAP.-X. HWH TR YWZ

28 DECK, BELT, BLADES AND SPINDLES INCH Model 00 WLDMT, DECK " 000 ASM, SPINDLE -" 000 BLADE, " - 0 DEG. OFFSET 000 WSHR, BLVL.X.X NUT-HEX.- YWZC 0000 V-Belt, HA-WRAPPED CLUTCHING (NO RUBBER BLEED THRU) 000 SCR-TAP.-X. HWH TR YWZ

29 IDLERS AND SHEAVES INCH Model, SPCR,.IDX.ODX. PM 0 WIREFORM, BELT FINGER (RED) 0 FINGER, BELT (RED) 0 WLDMT, IDLER ARM (ORANGE) 0000 BSHG, FLANGE. x. x.0 x BLT-HEX.-X.00 GR FTH YWZC 000 BLT-HEX.-X. GR YWZC WSHR-FL-STL.0X.0X. YWZC 000 WSHR-FL-STL.0X.X.0 YWZC WSHR-FL-STL.0X.X.0 YWZ 0000 WSHR-FL-STL.0X.00X. YWZC 0000 NUT, LK-TOP-FLG.- YWZC 0000 ASM, IDLER " 0000 SPRG, EXTENSION

30 IDLERS AND SHEAVES INCH Model WLDMT, IDLER - " IDLER ARM 0000 ASM, IDLER " 0000 BUSHING, IDLER 000 SPCR,.IDX.ODX. PM 000 WIREFORM, BELT FINGER 000 FINGER, BELT 0000 BSHG, FLANGE. x. x.0 x BSHG-FLG.X.00X.X. 000 BLT-HEX.-X.00 GR FTH YWZC BLT-HEX.-X.0 GR YWZC WSHR-FL-STL.0X.0X. YWZC 000 WSHR-FL-STL.0X.X.0 YWZC 0000 WSHR-FL-STL.0X.00X. YWZC 0000 NUT, LK-TOP-FLG.- YWZC 0000 SPRG, EXTENSION 000 BSHG, FLG. X.00 X. X BLT-HEX.-X. GR YWZC 0

31 ANTI-SCALP ROLLERS INCH Model, 000 ROLLER, 0000 ANTI-SCALP WHEEL - XOS 0000 BLT-HEX.-X.0 GR YWZC 000 NUT-HEX.- YWZC 0000 NUT, LK-TOP-FLG.- YWZC 0000 BLT-SHLDR.-X.0 HWH GYZ

32 ANTI-SCALP ROLLERS INCH Model 000 ROLLER, 0000 ANTI-SCALP WHEEL - XOS 0000 BLT-HEX.-X.0 GR YWZC 000 NUT-HEX.- YWZC 0000 NUT, LK-TOP-FLG.- YWZC 0000 BLT-SHLDR.-X.0 HWH GYZ

33 BELT COVERS AND BAFFLES INCH Model, 0 BAFFLE, REAR "-RED 000 COVER, BELT " LEFT 000 COVER, BELT " RIGHT 000 BLT-RDHDSQNK.-X. G YWZC 0000 NUT, LK-TOP-FLG.- YWZC 0000 SCR-TAP.-0X.0 HWH TR YWZ 000 SCR-TAP.-X.0 HWH TR YWZ 000 NUT, LK-TOP-FLG.- YWZC

34 BELT COVERS AND BAFFLES INCH Model 000 STRIP, DEFLECTOR " 000 BAFFLE, REAR - REMOVABLE " 000 COVER, BELT " LH 000 COVER, BELT " RH 000 BLT-RDHDSQNK.-X. G YWZC 000 NUT, LK-TOP-FLG.- YWZC 0000 SCR-TAP.-0X.0 HWH TR YWZ 000 SCR-TAP.-X.0 HWH TR YWZ

35 CHUTE Model All 0 WLDMT, CHUTE MOUNTING BRACKET (RED) 0000 CHUTE, SIDE DISCHARGE 000 PIN, / X NUT, LK-TOP-FLG.- YWZC 000 PIN, HAIR INT.0X.X. YWZC 000 SPRG, TORSION. ID (CHUTE)

36 Gravely West Ryan Street Brillion, WI Fax