Rear Engine Rider Parts Manual

Transcription

1 Rear Engine Rider Parts Manual Models 00 - RM0 0 - RM 0 - RM0 000C /0 Supercedes 000,A,B Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /.5 /.5 /.5 5/. /. /.50 /.50 /. 5/. /.5 /.5 /. /. 5/.500 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description.

3 MODELS 00 (0) 0 H.P. Hydro Serial No and up 0 () H.P. Hydro Serial No and up 0 (0) H.P. 0 Hydro Serial No and up TABLE OF CONTENTS DECALS Decals FRAME, ENGINE, CONTROLS AND FUEL Frame, Hood and Seat Engine Brake System Steering and Front Wheels Rear Wheels and Hydro Drive Gas Tanks Deck Lift ELECTRICAL SYSTEMS Electrical System Continuity Diagram Wiring Diagram DECKS and Decks, Belts, and Blades Deck, Belts, Blades and Idlers Copyright 00 Ariens Company

4 DECALS-SAFETY & OPERATIONAL Model 00, 0, A 05000A B 5 DANGER/ PELIGRO 000B WARNING/AVERTISSEMENT/ADVERTENCIA Do not operate mower unless guards are in operating position or bagger is attached. Ne jamais utiliser la tondeuse sans protecteur sur le canal d'ejection ou sans le bac monte. No operar segadora a menos que las defensas esten en posicion de operacion o el recogedor este fijo. 000D PA Decal, Trailer Hitch Decal, Throttle Decal, 5 Position Cut Height Decal, Rear Engine Rider Warning Decal, Warning 000 Decal, Mower Pan Danger Decal, Parking Brake Lever 000 Decal, Ignition Decal, Transmission Disconnect Decal, Hot Surface

5 DECALS-STYLE Model 00, 0, 0 PA Decal, Gravely ZT Decal, Rear Engine Rider Gravely (0) Decal, Rear Engine Rider Gravely 0 (00) Decal, Rear Engine Rider Gravely 0 (0) 0500 Decal, Gravely Decal, American Flag 5

6 FRAME, HOOD AND SEAT Model 00, 0, PA00

7 FRAME, HOOD AND SEAT Model 00, 0, Frame Seat-Low Back TS Weldment, Seat Plate and Armrest 05 Reforcement, Seat Support 5 05 Panel, Solenoid Mounting 005 Seat Support 005 Weldment-Footrest 0000 Bolt-Serrated Hex Flange Washer Head.5-0 x Bolt, Round Head Square Neck.- x.5 Grade Nut, Locking Top Flange Cupholder 000 Grip, Rear Engine Rider Footrest Left Hand 000 Grip, Rear Engine Rider Footrest Right Hand 05 Engine-Hood (0) 05 Weldment Tube (0) Bracket, Hood Support (0) 0500 Knob, Clamping.- Nyloc (0) 000 Bolt-Round Head Square Neck.- x.00 (0) 000 Nut-Push. (0) 0500 Nut-Locking-Top-Flange Nut-Spin Lock-Flange Bolt-Round Head Square Neck.- x.5 Grade 5 05 J-Clamp 000 Bolt-Round Head Square Neck.- x.00 Grade Pin-Hair-External. x. x. 5 0 Nut-Retainer.5-0 x ube (00, 0) Bolt, Hex.- x.50 Grade 5 (00, 0) 000 Brace (00, 0) Bolt-Serrated Hex Flange Washer Head.- x Bracket, Transmission - Right Hand Bracket, Transmission - Left Hand 0000 Bolt, Round Head Square Neck.- x.5 Grade Nut, Locking Top Flange Washer-Flat-Steel. x.00 x.0 (Optional) Bolt-Hex.- x.5 Grade 5 (Optional) Nut-Locking-Top-Flange.- (Optional) 0555 Weight (Optional) Pin, Detent with Ring.5 x.00

8 ENGINE Model 00, 0, Group, Engine HP Intek (0) 5000 Group, Engine 0HP Intek (00) Group, Engine HP Intek (0) 0 V-Belt L-Section 0. x Key, Straight.5 x.5 x Stack, Sheave (00, 0) 000 Stack, Sheave (0) Belt, PTO) (0) 0500 Belt, PTO (00) 000 Belt, PTO (0) 0500 Washer, Flat Steel. x.5 x Washer, Locking. x.0 Regular Bolt, Hex.-0 x.5 Grade Bolt-Round Head Square Neck.- x.5 Grade Nut-Flange Nut, Locking Top Flange Bolt, Hex.50- x.5 Grade Nut, Locking Nylock Thin Bolt-Round Head Square Neck.- x.00 Grade Spring, Tension.05 x.50 x Idler, Drive 0000 Idler, V x. 00 Sheave.5 x Idler, Deck PTO (00, 0) 000 Idler, 0" Deck PTO (0) 0 0 Spring, Extension.0 x.5 x Bushing-Sleeve.50 x.5 x Screw, Socket Head Button Head.- x.50 Grade 0500 Nut-Locking-Top-Flange Washer-Flat-Steel. x.5 x Valve, Oil Drain 0 Cable Tie Tube, Oil Drain 0000 Washer-Flat-Steel.5 x. x PA00

9 BRAKE SYSTEM Model 00, 0, PA Spring, Compression.00 x.5 x Washer, Flat Steel. x.5 x Rod, Brake Grip Washer, Flat Steel. x.5 x Nut, Locking Top Flange Spring, Tension.0 x. x. 000 Weldment, Parking Brake 05 Bushing, Flange.0 x. x. x.0 Grade Pin, Cotter. x.00 Extended Prong Square Cut 0 Bushing, Flange.55 x.5 x.5 x.00 Nylon 0 Yoke,.- x Washer, Flat Steel.505 x.00 x Weldment, Brake Pedal Pin, Hair 000 Brake Rod Arm and Hub 000 Washer, Flat Steel. x. x. 000 Pin, Clevis. x. 000 Clip, Spring Grip, Pedal 0500 Nut-Push. 005 Bracket, Switch Mount 000 Screw, Machine 0- x.5 Hex Washer Head Nut, Locking Nylon 0- with Insert Switch, Single Pole (N.O.) 000 Bolt, Round Head Square Neck.- x.00 Grade Nut, Locking Nylon Jumper, Harness 000 Washer, Flat Steel.0 x. x.05

10 0 STEERING AND FRONT WHEELS Model 00, 0, 0 PA

11 STEERING AND FRONT WHEELS Model 00, 0, Steering Wheel Inch Pin, Roll.5 x Steering Shaft Plug Tube Pin, Roll. x Bushing, Flange.5 x.5 x Washer, Hardened Steel.55 x. x Retaining Plate Pinion 000 Tire/Wheel Assembly Tire.0/ Bushing, Flange.5 x. x.5 x Spacer, Steering Gear Nut, Locking Top Flange Bolt, Round Head Square Neck.- x.00 Grade Bolt-Hex.- x.5 Grade Washer, Flat Steel.0 x.5 x Ball Joint 000 Steering Gear 0555 Box, Steering Steering Link 0500 Spring, Suspension 0500 Bushing.00 x.5 x Washer-Flat-Steel.0 x. x Washer, Locking. x.0 Regular Bolt, Hex.- x.5 Grade Washer, Flat Steel.0 x.5 x Bolt, Round Head Square Neck.- x.5 Grade Nut, Locking Top Flange.- 05 Rod End,. Right Hand Weldment, Spindle Right Hand 0000 Weldment, Spindle Left Hand 0500 Nut, Jam Nut, Locking Nylon.5- With Insert 05 Steering Gear Support Bracket, Steering Column 00 Bushing, Flange 0000 Support, Steering Column 000 Screw, Tapping.- x.50 Hex Washer Head 000 Cover, Light Pin, Spring Clip 0500 Washer, Flat Steel.55 x.5 x Bolt-Round Head Square Neck.- x.5 Grade Nut-Locking-Nylon.-

12 REAR WHEEL AND HYDRO DRIVE Model 00, 0, PA0

13 REAR WHEEL AND HYDRO DRIVE Model 00, 0, Support, Transmission 0500 Nut, Flange Screw-Tapping.- x.5 Hex Washer Head 000 Weldment, Forward and Reverse Pedal Nut, Locking Top Flange.- 0 Bushing, Flange.55 x.5 x.5 x Washer, Flat Steel.505 x.00 x Clip, Spring 000 Washer, Flat Steel. x. x Pin, Clevis. x. 000 Transmission Peerless Hydro 0500 Rod, Transmission Disconnect 000 Pin, Hair 000 Spring, Tension.0 x. x. 5 0 Key, Square. x.0 x. 000 Washer, Flat Steel.55 x.5 x Spacer, Wheel.5 x.00 x Assembly, Tire and Wheel x.5 x (00, 0) Assembly, Tire and Wheel0 x (0) 05 Tire x.50- Pulley 0 Ring, Retaining External.5 x Weldment, Shift Rod and Hub 0000 Pin, Center. x.00 Extended Prong Square Cut 000 Washer, Flat, Steel.50 x.00 x Rod, Rear Engine Rider Shift 0500 Trunnion 5 0 Yoke.- x Washer, Flat Steel.0 x.50 x Ball Joint 0500 Nut-Locking-Nylon.5- With Insert 000 Grip, Pedal Tab, Transmission Disconnect Bolt-Hex.5- x.5 Grade Washer, Locking.5 x.0 Regular 0500 Washer, Flat Steel. x.00 x Bolt, Round Head Square Neck.- x.50 Grade Bolt, Round Head Square Neck.- x.5 Grade Washer, Flat Steel. x.5 x.0

14 GAS TANKS Model 00, 0, PA Clamp, Hose Wire.0/.50 x. 0 Gas Line, Bulk /" I.D Fitting, Tank 0500 Fuel Cap Bolt, Serrated Hex Flange Washer Head.5-0 x.5 05 Bracket, Battery 0500 Tank, Fuel 0500 Cable, Throttle 000 Screw, Machine 0- x.50 Hex Washer Head Nut, Locking Nylon 0- with Insertg 0000 Washer-Locking. x.0 Regular Pad, Foam 0000 AR VHB Tape

15 DECK LIFT Note:The quantity of item number used with item numbers and are as follows (See Illustration and descriptions below). Model 00 = Model 0 = Model 0 = Model 00, 0, 0 5 See Decks A 5 PA Nut, Locking Top Flange Bolt,.5 Socket Shoulder Plain 005 Weldment, Lift Handle Grip Detent Plate 000 Washer, Flat Steel.5 x. x Rod, Deck Lift Nut, Locking Top Flange Bolt, Round Head Square Neck.- x.5 Grade Bracket, Lift Bushing, Flange.5 x.00 x.5 x Pin, Spring Clip 000 Washer, Flat Steel.5 x. x Pin, Hair # Bracket, Deck Pivot 000 Bolt, Round Head Square Neck.- x.00 Grade Rod, Link (00, 0) 000 Rod, Link (0) Trunnion (00) Trunnion (0) 0500 Weldment, Front Lift (00, 0) 000 Weldment, Front Lift (0) Weldment, Lift 000 Spring, Extension 000 Washer, Flat Steel. x.00 x. (00) 000 Washer, Flat Steel. x.00 x. (0) 000 Washer, Flat Steel. x.00 x. (0) 0500 Pivot, Rod 000 Washer, Flat Steel. x.00 x Clip, Spring 0055 Bracket, Spring Anchor 0500 Spring, Tension.5 x.5 x Bolt-Hex.- x.50 Grade Bolt, Round Head Square Neck.- x.5 Grade Washer, Flat Steel.5 x. x.0 5

16 ELECTRICAL SYSTEM Model 00, 0, To Starter PA0

17 ELECTRICAL SYSTEM 0000 Key with Cap 050 Cap, Ignition Switch 05 Nut, Panel Key Switch Solenoid 0 Insulator Battery, Sealed Maintenace Free U-0 (See Local Battery Supplier) 0500 Bolt, Hex.5-0 x.5 Grade Washer, Flat Steel. x. x Washer, Locking.5 x.0 Regular 0500 Nut, Hex Boot, Eyelet Terminal 000 Cable, Positive Battery 000 Starter Cable " Starter Cable " Nut, Spin Lock Flange Switch, Clutch With Retainer 000 Harness, Wire 000 Screw, Tapping 0- x.5 Hex Washer Head 0 0 Cable Tie 0500 Switch- Snap Mounting (N.O.) 0500 Diode, Connector Shell 0500 Fuse, 5 AMP 00 Relay Switch, Parking Brake Screw, Machine -5 x Nut, Nylock Light Kit (Optional) 0500 Switch- Single Pole (N.O.) Jumper, Harness Model 00, 0, 0

18 Model 00, 0, 0 CONTINUITY DIAGRAM The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. Key Switch (0500) Relay (0000) B A S S B A S S B A S S M G M G M G A 5 A 5 OFF RUN START 0 0 NOT ENERGIZED ENERGIZED PTO Switch (05500) Parking Brake Switch (000) DISENGAGED (down position) ENGAGED (up position) OFF ON Seat Switch (0500) Light Switch (0500) OPERATOR OFF SEAT OPERATOR ON SEAT OFF ON Solenoid (0000) Brake Neutral Switch (0500) NOT ENERGIZED ENERGIZED BUTTON UP BUTTON DOWN PA0

19 WIRING DIAGRAM Model 00, 0, 0 BLACK BLACK ENGINE STARTER RED COIL COIL STARTER SOLENOID BLACK REGULATOR MAGNETO KILL HEADLIGHT BLUE RED BATTERY BLACK 5 5 POSITIVE PATH FUSE A B BLACK LT. BLUE FUSE 5A BROWN WHITE / BLACK HEADLIGHT SWITCH RED A G S SEAT SWITCH S G B M KEY SWITCH PURPLE RED / YELLOW a PARKING BRAKE SWITCH YELLOW / RED RED / VIOLET YELLOW / RED PTO SWITCH START RELAY 0 5 START DIODE BLACK A PURPLE / WHITE A RED / VIOLET GROUND PATH FUSE B PTO CLUTCH PTO DIODE BLACK /WHITE B BROWN / YELLOW BROWN / YELLOW RED / VIOLET TRANSMISSION NEUTRAL SWITCH REAR PARKING BRAKE SWITCH FUSE 5A BLACK PA0

20 " AND " DECK, IDLERS AND BLADES Model 00, See Deck Lift A See Deck Lift A PA Bolt, Hex.- x.00 Grade with Epoxy Patch 005 Chute, (00) 055 Chute, (0) Washer, Cupped Serrated Key, Square.5 x. x.5 0

21 " AND " DECK, IDLERS AND BLADES Pulley, " Deck Input (00) 0500 Pulley, " Deck Input (0) 0500 Bearing, Slinger 0050 Bearing, Ball.00 x.00 x Pin, Clevis. x Bracket, Rear Hanger (00) 005 Bracket, Rear Hanger (0) 0 05 Bracket, Deck Link Right Hand (00) 05 Bracket, Deck Link Right Hand (0) 05 Weldment, Deck Link Right Hand (00) 05 Weldment, Deck Link Left Hand (0) 05 Link-Stabilizer (Right Hand Only) (00) 05 Link Stabilizer (00) 05 Link Stabilizer (0 000 Clip, Spring 00 Assembly, Spindle Housing Spacer,.00 x.5 x.0 05 Spindle, Mount Plate 000 Spacer, Mounting Plate 005 Bracket, Front Lift Hanger (00) 005 Bracket, Front Lift Hanger (0) 05 Deck, (00) 05 Deck, " (0) Shaft, " Input 000 Clutch, " Decks Blade, " Mower (00) 0500 Blade, " Mower (0) 0500 Bolt, Hex M0 x.5 x Nut, Locking Top Flange Bolt, Round Head Square Neck.- x.5 Grade Bolt, Round Head Square Neck.- x.5 Grade Bolt, Round Head Square Neck.- x.50 Grade Nut, Spin Lock Flange Bolt, Button Head.50 x Washer, Locking Metric 0 MM 0000 Washer, Flat Steel.0 x.00 x. 000 Shield, Debris Bushing, Bronze.5 I.D. x. O.D. x.50 Long Washer, Flat Steel. x.5 x Nut, Locking Nylon Bolt, Hex.- x.00 Grade Nut, Flange Spacer Steel.0 x. x Nut, Locking Center Hinge Plate 00 Spring, Torsion.0 x. x Ring, Retaining External. x Pin Bolt, Round Head Square Neck.5-0 x.5 Grade Bolt, Round Head Square Neck.- x.5 Grade Trim Bulk Belt, PTO (00) 000 Belt, PTO (0 000 Washer, Flat Steel.50 x.5 x Plate, " Deck Spacer Plate, Deck Front Hanger Bolt, Round Head Square Neck.- x Washer, Flat Steel.5 x.00 x Pin, Hair External- # AR Kit, " Deck Assembly Service (00) 500 AR Kit, " Deck Assembly Service (0) Model 00, 0

22 0 DECK, BELTS, BLADES AND IDLERS Model 0 See Deck Lift A See Deck Lift A See Deck Lift A PA

23 0 DECK, BELTS, BLADES AND IDLERS Model Weldment, Idler Nut, Locking Top Flange Cover, 0" Deck Sheave 0500 Sheave, Left Spindle 0500 Sheave, Right Spindle Deck, Bracket, Idler Mount 0500 Bracket, Rear Hanger 000 Link, Stabilizer 0" Deck 000 Bolt, Round Head Square Neck.- x.00 Grade Roller 0500 Pin, Hair Internal.0 x. x. 0 Bushing, Flange. x.500 x. x Clevis Pin./. x Washer, Flat Steel.55 x.5 x Bearing Slinger 055 Bearing, Ball.50 x. x Spindle Housing 05 Spacer.5 x.00 x. 000 Bolt, Round Head Square Neck.- x.0 Grade Retainer Hub Blade Tray 000 Blade 0000 Washer, Lock.5 x Nut, Jam Bolt, Hex.- x.00 Grade Bushing, Flange.500 x.5 x. x Pin 0000 Spring, Torsion.05 x.50 x Bushing Ring, Retaining External. x Bolt, Round Head Square Neck.5-0 x Hinge Plate In Deflector 0500 Nut, Locking Flange.5-0 Grade F Bracket, Deck Link Left Hand 000 Bracket, Deck Link Right Hand 000 Pin, Clevis. x Pulley, 0" Deck Input 05 Spacer.5 x.00 x Bracket, Front Hanger Ring, Retaining External.50 x Washer, Flat Steel.505 x.0 x Bolt, Hex.- x.5 Grade 5

24 0 DECK, BELTS, BLADES AND IDLERS (CONT.) Model Electric Clutch/Brake Idler, Flat.00 x Key, Woodruff. x.5 x Nut, Locking Center Bolt, Round Head Square Neck.- x.5 Grade Bolt, Round Head Square Neck.- x Bracket, Spindle Housing Mount Belt, 0" Deck PTO Input Shaft 0" Deck Clip, Spring Slider, Hanger Bracket Link, Front Lift Pivot, Front Lift Lower Bushing,.00 x.5 x Pin, Hair Washer, Flat Steel.5 x. x Bushing, Sleeve.50 x.5 x Bolt, Round Head Square Neck.50- x Nut, Locking Center Jam.50-0 Spring, Tension.05 x.50 x V-Belt A-Section.5 x Bolt, Hex.- x 0.00 Grade with Epoxy Patch Washer, Locking.5 x.5 Heavy 000 Washer, Flat Steel.0 x.5 x Key, Square. x.50 x. Hardened Bolt, Hex.- x Washer, Flat Steel.5 x.00 x Pin, Hair External 000 Bolt, Round Head Square Neck.- x.00 Grade Bolt-Round Head Square Neck.- x Nut, Spin Lock Flange Roller Clevis 500 AR Kit, 0" Deck Assembly Service

25 GRAVELY A Division of Ariens Company 55 West Ryan Street P.O. Box 5 Brillion, WI Fax