ROLLER, VIBRATORY, SELF-PROPELLED, Types I & III

Transcription

1 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) ROLLER, VIBRATORY, SELF-PROPELLED, Types I & III CATERPILLAR MODEL CS-433C NSN (Type I) NSN (Type III) Contract No. DAAE07-98-C-S007 Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 21 September 1999

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3 INSERT LATEST UPDATED PAGES/WORK PACKAGES, DESTROY SUPERSEDED DATA LIST OF EFFECTIVE PAGES/WORK PACKAGES NOTE: The portion of text affected by the updates is indicated by a vertical line in the outer margins of the page. Updates to illustrations are indicated by miniature pointing hands. Updates to wiring diagrams are indicated by shaded areas. Dates of issue for original and updated pages/work packages are: Original September 1999 Change September 2003 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 336 CONSISTING OF THE FOLLOWING: Page/WP No. *Revision No. Page/WP No. *Revision No. Page/WP No. *Revision No. Front Cover A B Front Matter A A B-1 B-12 1 A-3 A C-1 C Back Cover *Zero in this column indicates an original page or work package. Change 1 A/(B blank)

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5 CHANGE No. 1 HEADQUARTERS DEPARTMENT OF THE ARMY Washington, DC, 15 September 2003 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) ROLLER, VIBRATORY, SELF-PROPELLED, Types I & III CATERPILLAR MODEL CS-433C NSN (Type I) NSN (Type III) Approved for public release; distribution is unlimited., 21 September 1999, is changed as follows: 1. File this sheet in front of the manual for reference. 2. New or changed material is indicated by a vertical bar in the margin of the page. 3. Minor changes to illustrations are indicated by a miniature pointing hand. 4. Illustrations that are new or that have major revisions are indicated by a vertical bar adjacent to the art. 5. Remove old pages and insert new pages as indicated below. Remove Pages Insert Pages A and B A /(B blank) A-1 and A-2 A-1 and A-2 11 and and and and and and and and and and and and through through 280 B-1 through B-12 B-1 through B-12 C-1 through C-26 C-1 through C-22 Back Cover Back Cover

6 By Order of the Secretary of the Army: PETER J. SCHOOMAKER General, United States Army Chief of Staff Official: JOEL B. HUDSON Administrative Assistant to the Secretary of the Army DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) requirements for.

7 KEBP March 1999 Parts Manual See "General Information" for New Parts Manual Features. CS-433C COMPACTOR-MILITARY 1FS1-Up (Machine) 1XZ1-Up (Machine) 5HK57074-Up (Engine) 7BJ1-Up (Engine)

8 Product and Dealer Information Note: For product identification plate locations, see the section "Product Identification Information" in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Dealer Information Name: Branch: Address: Dealer Contact Phone Number Hours Sales: Parts: Service:

9 MEMORANDA MEMORANDA KEBP

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11 A TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION...A3 REPAIR ALTERNATIVES...A6 SUPPLEMENTAL COOLANT ADDITIVES...A7 MAINTENANCE PARTS...A8 INDEX...A10 MACHINE ARRANGEMENT... 1 CONVERSION AR-MACHINE... 1 GENERAL AR... 3 ENGINE ARRANGEMENT... 5 ENGINE AR-PRIMARY... 5 INSTALLATION AR-ENGINE... 6 BASIC ENGINE... 7 CAMSHAFT GP... 7 COVER GP-FRONT HOUSING... 8 COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DRAIN GP-OIL PAN DRIVE GP-FAN FLYWHEEL GP HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE MOUNTING GP-ALTERNATOR MOUNTING GP-ENGINE MOUNTING GP-FAN DRIVE PAN GP-OIL PISTON & ROD GP PLUG GP-CYLINDER BLOCK PLUG GP-CYLINDER HEAD PLUG GP-ENGINE PULLEY GP-CRANKSHAFT VALVE MECHANISM GP LUBRICATION SYSTEM GAUGE GP-OIL LEVEL (DIPSTICK) PUMP GP-ENGINE OIL COOLING SYSTEM CONNECTION GP-WATER COOLER GP-FLTR BASE & ENG OIL FAN GP-BLOWER LINES GP-HYDRAULIC OIL COOLER PLUG GP-WATER LINES PUMP GP-WATER AIR INLET AND EXHAUST SYSTEM AIR CLEANER GP EXTENSION GP-AIR CLEANER FLANGE GP-EXHAUST MUFFLER GP TURBOCHARGER GP FUEL SYSTEM FILTER GP-FUEL LINES GP-FUEL PUMP GP-FUEL INJECTION SEPARATOR GP-WATER TANK & MTG GP-FUEL ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING BATTERY & WIRING GP ELECTRICAL AR HEATER GP-AIR INLET LAMP GP-FLOOD LIGHTING GP-FLOOD STARTING AID GP STARTING AID GP-ETHER STARTING MOTOR GP-ELECTRIC SWITCH GP-MAGNETIC SWITCH GP-OIL PRESSURE SWITCH AS-TEMPERATURE SWITCH GP-TEMPERATURE WARNING GP-BACKUP WIRING GP-ENGINE WIRING GP-MACHINE WIRING GP-PLATFORM POWER TRAIN AXLE & MOUNTING GP AXLE GP DRIVE GP-DRUM DRUM GP-DRIVE & VIBRATORY DRUM GP-PADDED DRUM GP-SMOOTH GEAR GP-REDUCTION HYDRAULIC AR-PROPEL INSTALLATION GP-DRUM LINES GP-PROPEL MOTOR & MTG GP-PROPEL MOTOR GP-PISTON POWER TRAIN AR PUMP & MTG GP-PROPEL PUMP GP-PISTON VALVE GP-PROPEL VALVE GP-SOLENOID WHEEL & TIRE GP KEBP TABLE OF CONTENTS A-1

12 TABLE OF CONTENTS (CONT) Name Page Name Page FRAME AND BODY BUMPER GP-FRONT CHASSIS AR ENCLOSURE GP-ENGINE FRAME GP MOUNTING GP-BRACKET SCRAPER & BUMPER GP SCRAPER GP-BLADE SCRAPER GP-DRUM BRAKING SYSTEM LINES GP-BRAKE VALVE GP-BRAKE VALVE GP-BRAKE & SHIFT STEERING SYSTEM CONTROL GP-STEERING CYLINDER & MTG GP-STEERING LINES GP-STEERING PUMP & MTG GP-STEERING PUMP GP-METERING PUMP GP-STEERING HYDRAULIC SYSTEM CAP GP-HYDRAULIC OIL TANK CYLINDER GP-HYDRAULIC FILTER & MTG GP-HYDRAULIC FILTER GP-HYDRAULIC HYDRAULIC AR-AUXILIARY LINES GP-AUXILIARY LINES GP-CONTROL LINES GP-FLUSHING LINES GP-HYDRAULIC FILTER LINES GP-PILOT PUMP GP-HYDRAULIC PUMP GP-PISTON TANK GP-HYDRAULIC VALVE & MTG GP-BLADE VALVE & MTG GP-BYPASS VALVE GP-CONTROL OPERATOR STATION CONSOLE GP-INSTRUMENT CONSOLE GP-OPERATOR CONTROL GP-BLADE CONTROL GP-SPEED & DIRECTION GAUGE GP-VIBRATIONS PER MINUTE GUARD GP-VANDALISM HANDLE GP-CONTROL LEVER GP-PROPEL MODULE GP-WARNING INDICATOR MOUNTING GP-RIFLE BRACKET OPERATOR AR PLATFORM GP-OPERATOR ROPS GP SEAT & MOUNTING GP SEAT BELT GP SEAT GP-ADJUSTABLE SUSPENSION GP-SEAT SERVICE EQUIPMENT AND SUPPLIES PLATE & FILM GP TOOL BOX GP OTHER HYDRAULIC AR - PROPEL VALVE & MTG GP - HYDRAULIC VALVE GP - FLUSHING RADIATOR & OIL COOLER GP REMOVABLE HANDRAIL PAD-FOOT SHELL KIT SPECIAL TOOLS UNIT MAINTENANCE SPECIAL TOOLS DIRECT SUPPORT MAINTENANCE TOOLS PART NUMBER INDEX...B1 NSN CROSS-REFERENCE... C1 IMPLEMENTS BLADE GP-COMPACTOR VIBRATORY SYSTEM GEARBOX GP-VIBRATORY HYDRAULIC AR-VIBRATORY LINES GP-VIBRATORY PUMP & MTG GP-VIBRATORY SHAFT GP-ECCENTRIC WEIGHT A-2 TABLE OF CONTENTS Change 1 KEBP

13 GENERAL INFORMATION 1. MACHINE IDENTIFICATION Caterpillar machines are identified by Product Information Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator's compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification. 2. ORDERING PARTS When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to premature failures, product damage, personal injury or death. Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed. 3. PARTS MANUAL ORGANIZATION Product information in this manual is presented as "information elements" that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual. 4. TABLE OF CONTENTS New Feature A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. 5. MAINENANCE PARTS INDEX The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description. 6. INDEX The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. 7. PART NUMBER INDEX A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual. 8. CAPTIONS Captions located at the top of each page of an information element identify the part number and part name along with additional descriptive information. PIN and S/N information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used ( part of ) information is also provided. New Feature The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.). KEBP GENERAL INFORMATION A-3

14 GENERAL INFORMATION 9. NON-SERVICED PARTS New Feature In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available. NOTE: Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Caterpillar product or this publication, please consult your Caterpillar dealer for the latest available information. 10. PARTS LIST REFERENCE NUMBERS New Feature Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers. 11. INDENTED S When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented. 12. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated. 13. ABBREVIATIONS AND SYMBOLS O.D. - Outside Diameter I.D. - Inside Diameter A - Not Part Of This Group B - Use As Required C - Change From Previous Type D - Order By The Meter E - Order By The Centimeter F - Not Shown G - Order By The Inch I - See Hose Fabrication Guide M - Metric Part R - Remfg. Part May Be Available Y - Separate Illustration Z - Not Serviced Separately A-4 GENERAL INFORMATION KEBP

15 GENERAL INFORMATION KEBP GENERAL INFORMATION A-5

16 REPAIR ALTERNATIVES REMANUFACTURED COMPONENTS As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book: with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption Typical components included in the Remanufactured Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Caterpillar Remanufactured engines for many engine arrangements are also available. HYDRAULIC HOSES Hydraulic hoses are assembled with reusable fittings. Repair of hydraulic hoses may be done by qualified personnel with proper tools. Hydraulic hoses may be repaired by your local Caterpillar Dealer. A-6 REPAIR ALTERNATIVES KEBP

17 SUPPLEMENTAL COOLANT ADDITIVES CUSTOMER BENEFITS: Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. Provides measured coolant conditioner. DESCRIPTION: Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system. The SCA for initial fill is provided as a liquid. SCA s for maintenance intervals are available in liquid form and as a spin-on element. (No Spin-on available for 3600 Family of Engines) NOTE: The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals. The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications. NOTE: For use with standard heavy duty coolant only, not for use with Extended Life Coolant. PARTS NEEDED: Cooling System Capacity Liquid SCA at Initial Fill Liquid SCA Maintenance* at Spin-on SCA Maintenance Element* Liters Gallons (6-8) 3P-2044 (1) 6V-3542 (1) (1) (8-10) 3P-2044 (1) (1) (1) 6V-3542 (1) (10-13) 3P-2044 (1) (1) (1) 8T-1589 (1) (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1) (17-22) 3P-2044 (2) (1) (1) 8T-1589 (1) 6V-3542 (1) (22-30) 3P-2044 (3) 3P-2044 (1) 9N-3718 (1) 8T-1589 (1) (30-43) 3P-2044 (5) 3P-2044 (1) (2) 6V-3542 (1) (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2) * Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions. ( ) Indicates quantity required. KEBP SUPPLEMENTAL COOLANT ADDITIVES A-7

18 MAINTENANCE PARTS PART DESCRIPTION NUMBER QTY WHERE USED PAGE AIR INLET AND EXHAUST SYSTEM ELEMENT - MAIN (PRIMARY) AIR CLEANER GP 51 ELEMENT (SECONDARY) AIR CLEANER GP 51 INDICATOR-AIR FILTER SERVICE 1W AIR CLEANER GP 50 COOLING SYSTEM FILTER AS-ENGINE OIL 7W COOLER GP FLTR BASE & ENG OIL 42 REGULATOR-TEMPERATURE CONNECTION GP-WATER 40 ELECTRICAL AND STARTING SYSTEM BATTERY-MAINTENANCE FREE BATTERY & WIRING GP 74 CIRCUIT BREAKER AS (60 AMP) 9S WIRING GP-PLATFORM 104 LAMP 9X LAMP GP-FLOOD 79 LENS AS 9X LAMP GP-FLOOD 79 V-BELT SET 3S ALTERNATOR GP-CHARGING 72 FRAME AND BODY FITTING-GREASE 3B FRAME GP 166 (1/8-27 NPTF) (90 DEGREE) FITTING-GREASE (1/8-27 THD) 3B FRAME GP 166 FUEL SYSTEM CAP AS-FUEL TANK 7T TANK & MTG GP-FUEL 68 CAP-FUEL TANK FILLER 8P TANK & MTG GP-FUEL 68 ELEMENT-FILTER 4B TANK & MTG GP-FUEL TANK & MTG GP-FUEL 68 FILTER AS-FUEL FILTER GP-FUEL 56 SEPARATOR GP-WATER LINES GP-FUEL 60 STRAINER-FUEL TANK 9P TANK & MTG GP-FUEL 68 HYDRAULIC SYSTEM CAP AS (13/16-16 THD) 6V TANK GP-HYDRAULIC 216 CAP-FILLER 7H CAP GP-HYDRAULIC OIL TANK 194 FILTER 1G FILTER GP-HYDRAULIC 200 STRAINER 9J CAP GP HYDRAULIC OIL TANK 194 7X TANK GP-HYDRAULIC 216 IMPLEMENTS FITTING-GREASE (1/8-27 THD) 3B BLADE GP-COMPACTOR 224 OPERATOR STATION FUSE (10 AMP) 9W CONSOLE GP-OPERATOR 238 LAMP 5D CONSOLE GP-INSTRUMENT 236 LAMP-INSTRUMENT 7X GAUGE GP-VIBRATIONS PER MINUTE 244 LAMP (RED) CONSOLE GP-OPERATOR 238 LAMP (24 VOLT) MODULE GP-WARNING INDICATOR 251 LAMP (28 VOLT) 7N CONSOLE GP-INSTRUMENT 236 SLEEVE-CABLE SPLICE 5P SEAT & MOUNTING GP 259 A-8 MAINTENANCE PARTS KEBP

19 MAINTENANCE PARTS (CONTD) PART DESCRIPTION NUMBER QTY WHERE USED PAGE POWER TRAIN PLUG-MAGNETIC 5P DRUM GP-DRIVE & VIBRATORY 116 5P DRUM GP-DRIVE & VIBRATORY 118 5P DRUM GP-PADDED 120 5P DRUM GP-SMOOTH 124 STEERING SYSTEM CAP-DUST 7X LINES GP-STEERING 186 KEBP MAINTENANCE PARTS A-9

20 INDEX A AIR CLEANER GP... 50, 51 ALARM-BACKUP ALTERNATOR GP-CHARGING AXLE & MOUNTING GP AXLE GP AOAP VALVE, ENGINE OIL AOAP VALVE, HYDRAULIC OIL B BATTERY & WIRING GP BATTERY-MAINTENANCE FREE BLADE GP-COMPACTOR BUMPER GP-FRONT C CAMSHAFT GP... 7 CAP CAP AS-FUEL TANK CAP AS (13/16-16 THD) CAP GP-HYDRAULIC OIL TANK CAP-DUST CAP-FILLER CAP-FUEL TANK FILLER CHASSIS AR CIRCUIT BREAKER AS (60 AMP) CONNECTION GP-WATER CONSOLE GP-INSTRUMENT CONSOLE GP-OPERATOR CONTROL GP-BLADE CONTROL GP-SPEED & DIRECTION CONTROL GP-STEERING CONVERSION AR-MACHINE COOLER GP-FLTR BASE & ENG OIL COVER GP-FRONT HOUSING... 8 COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER & MTG GP-STEERING CYLINDER BLOCK GP CYLINDER GP-HYDRAULIC CYLINDER HEAD GP D DIPSTICK...38 DRAIN GP-OIL PAN...18 DRIVE GP-DRUM DRIVE GP-FAN...19 DRUM GP-DRIVE & VIBRATORY DRUM GP-PADDED DRUM GP-SMOOTH E ELECTRICAL AR...77 ELEMENT-FILLER...68 ELEMENT-MAIN (PRIMARY)...51 ELEMENT (SECONDARY)...51 ENCLOSURE GP-ENGINE ENGINE AR-PRIMARY...5 EXTENSION GP-AIR CLEANER...52 F FAN GP-BLOWER...44 FILM-WARNING (JUMPER CABLE USE) FILTER FILTER & MTG GP-HYDRAULIC FILTER AS-ENGINE OIL FILTER AS-FUEL...56 FILTER BASE & ENGINE OIL COOLER...42 FILTER GP-FUEL...56 FILTER GP-HYDRAULIC FITTING-GREASE (1/8-27 NPTF) (90 DEGREE) FITTING-GREASE (1/8-27 THD) FLANGE GP-EXHAUST...53 FLYWHEEL GP...20 FRAME GP FUSE (10 AMP) G GASKET...49 GASKET-TANK UNIT...68 GAUGE GP-OIL LEVEL (DIPSTICK)...38 GAUGE GP-VIBRATIONS PER MINUTE GAUGE-SIGHT GEAR GP-REDUCTION GEARBOX GP-VIBRATORY A-10 INDEX KEBP

21 INDEX (CONTD) GENERAL AR GUARD GP-VANDALISM H HANDLE GP-CONTROL HEATER GP-AIR INLET...78 HORN AS (24 VOLT) HOUSING GP-FLYWHEEL...21 HOUSING GP-FRONT...22 HYDRAULIC AR-AUXILIARY HYDRAULIC AR-PROPEL HYDRAULIC AR-VIBRATORY I INDICATOR-AIR FILTER SERVICE...50 INDICATOR-LEVEL INSTALLATION AR-ENGINE...6 INSTALLATION GP-DRUM K KIT-BEARING KIT-BOWL...66 KIT-BRAKE LINING KIT-BRAKE SEAL-O-RING KIT-BRAKE SPRING KIT-BRUSH KIT-CABLE KIT-CONNECTING PLUG (2 PIN) KIT-CRANKSHAFT BEARING (MAIN.51MM)...12 KIT-CRANKSHAFT BEARING (MAIN.76MM)...12 KIT-CRANKSHAFT BEARING (.25MM)...12 KIT-CYLINDER BLOCK KIT-CYLINDER BLOCK (INCLS PARTS MARKED J) KIT-CYLINDER SEAL KIT-DETENT KIT-FASTENER KIT-FILTER & GASKET KIT-FUEL PUMP...56 KIT-HARDWARE...70 KIT-HOSE...49 KIT-INSULATOR KIT-LEVER KIT-PISTON RING KIT-PLUG (4 PIN) KIT-PUMP KIT-RECEPTACLE KIT-RECEPTACLE (2 PIN) KIT-RECEPTACLE (3 PIN) KIT-RELIEF SHIM KIT-ROD BEARING (CONNECTING ROD.25MM)...12 KIT-ROD BEARING (CONNECTING ROD.51MM)...12 KIT-ROD BEARING (CONNECTING ROD.76MM)...12 KIT-SEAL KIT-SEAL (INCLUDES O-RINGS) KIT-SERVICE METER KIT-SOLENOID KIT-SPRING KIT-TERMINAL...70 KIT-VALVE KIT-VALVE SEAL L LAMP LAMP GP-FLOOD LAMP-INSTRUMENT LAMP (RED) LAMP (24 VOLT) LAMP (28 VOLT) LANYARD LENS AS...79 LEVER GP-PROPEL LIFTING GP-ENGINE...23 LIGHTING GP-FLOOD...80 LINES GP-AUXILIARY LINES GP-BRAKE LINES GP-CONTROL LINES GP-FLUSHING LINES GP-FUEL LINES GP-HYDRAULIC FILTER LINES GP-HYDRAULIC OIL COOLER...46 KEBP INDEX A-11

22 INDEX (CONTD) LINES GP-PILOT LINES GP-PROPEL LINES GP-STEERING LINES GP-VIBRATORY M MODULE GP-WARNING INDICATOR MOTOR & MTG GP-PROPEL MOTOR GP-PISTON MOUNTING GP-ALTERNATOR...24 MOUNTING GP-BRACKET MOUNTING GP-ENGINE...25 MOUNTING GP-FAN DRIVE...26 MOUNTING GP-RIFLE BRACKET MUFFLER GP...54 O OPERATOR AR P PAN GP-OIL...28 PISTON & ROD GP...30 PLATE & FILM GP PLATFORM GP-OPERATOR PLUG...48 PLUG GP-CYLINDER BLOCK...31 PLUG GP-CYLINDER HEAD...32 PLUG GP-ENGINE...33 PLUG GP-WATER LINES...48 PLUG-MAGNETIC POWER TRAIN AR PULLEY GP-CRANKSHAFT...34 PUMP & MTG GP-PROPEL PUMP & MTG GP-STEERING PUMP & MTG GP-VIBRATORY PUMP GP-ENGINE OIL...39 PUMP GP-FUEL INJECTION PUMP GP-HYDRAULIC PUMP GP-METERING PUMP GP-PISTON PUMP GP-STEERING PUMP GP-WATER...49 R REGULATOR-TEMPERATURE...40 RELAY AS (24 VOLT) RING-RETAINING ROPS GP S SCRAPER & BUMPER GP SCRAPER GP-BLADE SCRAPER GP-DRUM SEAT & MOUNTING GP SEAT BELT GP SEAT GP-ADJUSTABLE SENDER AS-FUEL LEVEL...68 SENSOR-MAGNETIC SEPARATOR GP-WATER SHAFT GP-ECCENTRIC WEIGHT SLEEVE-CABLE SPLICE SOLENOID AS STARTING AID GP...82 STARTING AID GP-ETHER...84 STARTING MOTOR GP-ELECTRIC STEERING WHEEL STRAINER STRAINER-FUEL TANK...68 SUSPENSION GP-SEAT SWITCH AS SWITCH AS-HORN SWITCH AS-PRESSURE (ENGINE OIL) SWITCH AS-TEMPERATURE...94 SWITCH AS-TEMPERATURE (COOLANT) SWITCH AS-TEMPERATURE (HYD OIL) SWITCH AS-TOGGLE (SPEED RANGE) SWITCH AS (VIBRATORY CONTROL) SWITCH GP-MAGNETIC SWITCH GP-OIL PRESSURE...93 A-12 INDEX KEBP

23 INDEX (CONTD) SWITCH GP-TEMPERATURE SWITCH-BUTTON (VIBRATORY) SWITCH (NEUTRAL START) SWITCH (PARKING BRAKE) SWITCH-PRESSURE (OIL)...93 SWITCH (REVERSE WARNING) SWITCH-TOGGLE (START AID) T TANK & MTG GP-FUEL...68 TANK GP-HYDRAULIC TOOL BOX GP TURBOCHARGER GP...55 V VALVE & MTG GP-BLADE VALVE & MTG GP-BYPASS VALVE AS-ETHER START...84 VALVE GP-BRAKE VALVE GP-BRAKE & SHIFT VALVE GP-CONTROL VALVE GP-PROPEL VALVE GP-SOLENOID VALVE MECHANISM GP...36 VALVE-SHUTOFF V-BELT SET...72 W WARNING GP-BACKUP...96 WHEEL & TIRE GP WIRING GP-ENGINE...98 WIRING GP-MACHINE WIRING GP-PLATFORM KEBP INDEX A-13

24 MEMORANDA 14 MEMORANDA KEBP

25 SMCS 7000 MACHINE ARRANGEMENT CONVERSION AR-MACHINE PIN 1FS1-UP PART OF GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y MOUNTING GP-BRACKET 168 Y MOUNTING GP-RIFLE BRACKET 252 Y STARTING AID GP-ETHER 84 Y TOOL BOX GP 270 Y-SEPARATE ILLUSTRATION KEBP of 1 MACHINE ARRANGEMENT 1

26 SMCS 7000 MACHINE ARRANGEMENT CONVERSION AR-MACHINE PIN 1XZ1-UP PART OF GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y KIT-FILTER & GASKET 267 Y MOUNTING GP-BRACKET 168 Y MOUNTING GP-RIFLE BRACKET 252 Y STARTING AID GP ETHER 84 Y TOOL BOX GP 270 Y-SEPARATE ILLUSTRATION 2 MACHINE ARRANGEMENT 1of1 KEBP

27 SMCS 7000 MACHINE ARRANGEMENT GENERAL AR PIN IFS1-UP NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CHASSIS AR 162 Y ELECTRICAL AR 77 Y ENGINE AR-PRIMARY 5 Y HYDRAULIC AR-AUXILIARY 201 Y HYDRAULIC AR-PROPEL 130 Y HYDRAULIC AR-VIBRATORY 228 Y INSTALLATION AR-ENGINE 6 Y INSTALLATION AR-HARDWARE 1 Y OPERATOR AR 253 Y POWER TRAIN AR 146 Y-SEPARATE ILLUSTRATION KEBP of1 MACHINE ARRANGEMENT 3

28 SMCS 7000 MACHINE ARRANGEMENT GENERAL AR PIN 1XZ1-UP NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CHASSIS AR 163 Y DRUM GP-PADDED 122 Y ELECTRICAL AR 77 Y ENGINE AR-PRIMARY 5 Y HYDRAULIC AR-AUXILIARY 201 Y HYDRAULIC AR-PROPEL 130 Y HYDRAULIC AR-VIBRATORY 228 Y INSTALLATION AR-ENGINE 6 Y INSTALLATION AR-HARDWARE 2 Y OPERATOR AR 254 Y POWER TRAIN AR 147 Y-SEPARATE ILLUSTRATION 4 MACHINE ARRANGEMENT 1of1 KEBP

29 SMCS 1000 ENGINE ARRANGEMENT ENGINE AR-PRIMARY S/N 7BJ1-UP; 5HK PART OF , GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CAMSHAFT GP 7 Y CONNECTION GP-WATER 40 Y COOLER GP-FLTR BASE & ENG OIL 42 Y COVER GP-FRONT HOUSING 8 Y COVER GP-VALUE MECHANISM 10 Y CRANKSHAFT GP 12 Y CYLINDER BLOCK GP 13 Y CYLINDER HEAD GP 16 Y DRIVE GP-FAN 19 Y FILTER GP-FUEL 56 Y FLANGE GP-EXHAUST 53 Y FLYWHEEL GP 20 Y HEATER GP-AIR INLET 78 Y HOUSING GP-FLYWHEEL 21 Y HOUSING GP-FRONT 22 Y LIFTING GP-ENGINE 23 Y LINES GP-FUEL 58 Y MOUNTING GP-ALTERNATOR 24 Y MOUNTING GP-FAN DRIVE 26 Y PAN GP-OIL 28 Y PISTON&RODGP 30 Y PLUG GP-CYLINDER BLOCK 31 Y PLUG GP-CYLINDER HEAD 32 Y PLUG GP-ENGINE 33 Y PLUG GP-WATER LINES 48 Y 6I PULLEY GP-CRANKSHAFT 34 Y PUMP GP-ENGINE OIL 39 Y PUMP GP-FUEL INJECTION 62 S/N 5HK Y PUMP GP-FUEL INJECTION 64 S/N 5HK Y PUMP GP-WATER 49 Y STARTING AID GP 82 Y SWITCH GP-PRESSURE 93 Y TURBOCHARGER GP 55 Y VALVE MECHANISM GP 36 Y-SEPARATE ILLUSTRATION KEBP of1 ENGINE ARRANGEMENT 5

30 SMCS 1000 ENGINE ARRANGEMENT INSTALLATION AR-ENGINE PIN 1FS1-UP; 1XZ1-UP NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y AIR CLEANER GP 50 Y ALTERNATOR GP-CHARGING 72 Y CONTROL GP-SPEED & DIRECTION 242 Y DRAIN GP-OIL PAN 18 Y FAN GP-BLOWER 44 Y GAUGE GP-OIL LEVEL (DIPSTICK) 38 Y LINES GP-FUEL 60 Y MOUNTING GP-ENGINE 25 Y MUFFLER GP 54 Y RADIATOR & OIL COOLER GP 275 Y STARTING MOTOR GP-ELECTRIC 88 Y-SEPARATE ILLUSTRATION 6 ENGINE ARRANGEMENTT 1of1 KEBP

31 SMCS 1210, 1211, 1212 NOTE BASIC ENGINE CAMSHAFT GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CAMSHAFT 2 1 7W PLATE-THRUST DOWEL 4 1 9Y GEAR-CAMSHAFT 5 1 1B KEY-WOODRUFF 6 1 7C BOLT WASHER HUB-IDLER GEAR 9 1 2W GEAR AS-IDLER BUSHING-IDLER GEAR PLATE-RETAINING I BOLT KEBP of1 BASIC ENGINE 7

32 SMCS 1162, 1166 NOTE BASIC ENGINE COVER GP-FRONT HOUSING S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 2B PLUG-PIPE (1/2-14 NPTF) 2 1 6I BOLT PLATE BOLT 5 1 6I BOLT WASHER 7 1 9Y GASKET BOLT 8 BASIC ENGINE 1of1 KEBP

33 MEMORANDA KEBP MEMORANDA 9

34 SMCS 1107, 1120 NOTE BASIC ENGINE COVER GP-VALVE MECHANISM S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1N PLUG-CUP 2 1 4B WASHER (2.5MM THK) 3 1 6I NUT 4 1 7C BRACKET SEAL HOSE COVER AS-CYLINDER GASKET FILLER AS-OIL SEAL-O-RING CAP AS SEAL-O-RING SPACER I GASKET I BOLT BOLT 10 BASIC ENGINE 1of2 KEBP

35 BASIC ENGINE COVER GP VALVE MECHANISM (contd.) KEBP of 2 BASIC ENGINE 11

36 BASIC ENGINE CRANKSHAFT GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS 1202, 1203, 1204, 1230, 1231, 1232 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1B KEY-WOODRUFF 2 1 4P CRANKSHAFT GP 3 1 4P BEARING SET-ROD (COMPLETE CONNECTING ROD) 1 4P KIT-ROD BEARING (CONNECTING ROD.25MM) 1 4P KIT-ROD BEARING (CONNECTING ROD.51MM) 1 4P KIT-ROD BEARING (CONNECTING ROD.76MM) WASHER-THRUST WASHER-THRUST BEARING SET-MAIN KIT-CRANKSHAFT BEARING (.25MM) KIT-CRANKSHAFT BEARING (MAIN.51MM) KIT-CRANKSHAFT BEARING (MAIN.76MM) WASHER-THRUST WASHER-THRUST WASHER-THRUST (LOWER.18MM) 7 1 6I GEAR-CRANKSHAFT Change 1 12 BASIC ENGINE 1 of 1 KEBP

37 BASIC ENGINE CYLINDER BLOCK GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS 1117, 1200, 1201, 1211, 1216, 1217, 1221, , 1224, 1238, 1239, 1240, 1331 REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CY CYLINDER BLOCK GP GASKET 3 1 7W PLUG PLUG 5 1 6D DOWEL BOLT HOUSING AS 8 1 4W SEAL-CRANKSHAFT 9 1 6I BOLT C-CHANGE FROM PREVIOUS TYPE Y-SEPARATE ILLUSTRATION KEBP of1 BASIC ENGINE 13

38 BASIC ENGINE CYLINDER BL0CK GP S/N 7BJ1-UP; 5HK57074-UP PART OF CYLINDER BLOCK GP SMCS 1117, 1200, 1201, 1211, 1216, 1217, 1221, 1222, , 1240, 1331 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PLATE 2 1 1N PLUG-CUP 3 1 6I PLUG 4 1 6I GASKET 5 1 6I BOLT 6 1 6I VALVE AS 7 1 6I SPRING 8 1 6I BALL 9 1 6I RETAINER BEARING DOWEL PLUG PLUG-SIDE PLUG PLUG BOLT LINER PLUG DOWEL JET AS-PISTON COOLING (EACH INCLUDES) DOWEL F GASKET Y PLUG-FREEZE 14 BASIC ENGINE 1of2 KEBP

39 CYLINDER BLOCK GP (contd.) BASIC ENGINE KEBP of2 BASIC ENGINE 15

40 BASIC ENGINE CYLINDER HEAD GP S/N 7BJ1-UP; 5HK PART OF ENGINE AR-PRIMARY SMCS 1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125 REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GASKET-CYLINDER HEAD 2 1 7W BOLT 3 1 7W BOLT 4 1 7W BOLT PIN Y CYLINDER HEAD GP 17 Y-SEPARATE ILLUSTRATION 16 BASIC ENGINE 1of1 KEBP

41 BASIC ENGINE CYLINDER HEAD GP S/N 7BJ1-UP; 5HK PART OF CYLINDER HEAD GP SMCS 1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE COTTER 2 1 7C PLUG PLUG-SIDE PLUG WASHER VALVE-EXHAUST VALVE-INLET INSERT-EXHAUST INSERT-INLET GUIDE-VALVE (EXHAUST) GUIDE-VALVE (INLET) CAP SEAL (INLET) SEAL (EXHAUST) SPRING DOWEL KEBP of1 BASIC ENGINE 17

42 SMCS 1302 NOTE BASIC ENGINE DRAIN GP-OIL PAN PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6V VALVE-SHUTOFF 2 1 3K SEAL-O-RING (16.36MM ID) E 3 1 5P-0743 HOSE (15.88MM ID) 4 1 5D CLAMP-HOSE E-ORDER BY THE CENTIMETER 18 BASIC ENGINE 1of1 KEBP

43 SMCS 1359 NOTE BASIC ENGINE DRIVE GP-FAN S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE HOUSING AS PULLEY-FAN DRIVE BOLT KEBP of1 BASIC ENGINE 19

44 SMCS 1156 NOTE BASIC ENGINE FLYWHEEL GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 0S BOLT (1/2-20X1.5IN) 2 1 5P WASHER (3MM THK) FLYWHEEL AS RING-STARTING MOTOR 20 BASIC ENGINE 1of1 KEBP

45 SMCS 1157 NOTE REF NO. BASIC ENGINE HOUSING GP-FLYWHEEL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BOLT 2 1 6I-0847 PLUG 3 1 7W PLATE-COVER 4 1 7W SHIELD-DUST DOWEL BOLT PLUG BOLT HOUSING-FLYWHEEL KEBP of1 BASIC ENGINE 21

46 SMCS 1162, 1166 NOTE REF NO. BASIC ENGINE HOUSING GP-FRONT S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BOLT 2 1 6I BOLT 3 1 6I BOLT 4 1 6I NUT GASKET-COVER 6 1 6I GASKET 7 1 6I BOLT HOUSING-FRONT COVER AS-FRONT W SEAL-CRANKSHAFT SHIELD DAMPER I BOLT STUD 22 BASIC ENGINE 1of1 KEBP

47 SMCS 1122 NOTE BASIC ENGINE LIFTING GP-ENGINE S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BOLT PLATE PLATE-LIFTING KEBP of1 BASIC ENGINE 23

48 MEMORANDA 24 MEMORANDA KEBP

49 SMCS 1152 NOTE BASIC ENGINE MOUNTING GP-ENGINE PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE MOUNT AS- -ENGINE MOUNT AS-ENGINE 3 1 6Y MOUNT AS 4 1 9W SLEEVE 5 1 9W WASHER (8.0MM THK) M 6 1 8T BOLT (M12X1.75X30MM) 7 1 8T WASHER-HARD (3MM THK) M 8 1 7X BOLT (M16X2.0X40MM) M 9 1 8T BOLT (M16X2.0X120MM) T WASHER (3.5MM THK) M T NUT (M16X2.0 THD) M-METRIC PART KEBP of1 BASIC ENGINE 25

50 SMCS 1359 NOTE REF NO. BASIC ENGINE MOUNTING GP-FAN DRIVE S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE NUT STUD EXTENSION-FAN 26 BASIC ENGINE 1of1 KEBP

51 MEMORANDA KEBP MEMORANDA 27

52 SMCS 1302 NOTE BASIC ENGINE PAN GP-OIL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 5P SEAL-0-RING (18.64MM ID) 2 1 5P WASHER (3MM THK) 3 1 6I BOLT 4 1 6I PLUG 5 1 6I BOLT 6 1 6I BOLT 7 1 6I BOLT 8 1 6I NUT 9 1 6I BOLT C PLUG-SUMP DRAIN GASKET GASKET BOLT TUBE BRACKET PLATE CLIP BOLT BRIDGE BOLT PAN AS-OIL PLUG WASHER 28 BASIC ENGINE 1of2 KEBP

53 PAN GP-OIL (contd.) BASIC ENGINE KEBP of2 BASIC ENGINE 29

54 BASIC ENGINE PISTON & ROD GP S/N 7BJI-UP; 5HK PART OF ENGINE AR-PRIMARY SMCS 1213, 1214, 1215, 1218, 1219, 1225, 1239 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PISTON AS KIT-PISTON RING BJ ROD AS (H) BJ ROD AS (J) BJ ROD AS (K) BJ ROD AS (L) B-USE AS REQUIRED J-ENSURE THAT THE CORRECT ROD LENGTH IS FITTED 30 BASIC ENGINE 1of1 KEBP

55 SMCS 1201 BASIC ENGINE PLUG GP-CYLINDER BLOCK S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE PLUG KEBP of1 BASIC ENGINE 31

56 SMCS 1000 NOTE REF NO. BASIC ENGINE PLUG GP-CYLINDER HEAD S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PLUG WASHER 32 BASIC ENGINE 1of1 KEBP

57 SMCS 1000 NOTE BASIC ENGINE PLUG GP-ENGINE S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 2B PLUG-PIPE (1 /2-14 NPTF) (LOCATES IN THERMOSTAT HOUSING) 1 1 2B PLUG-PIPE (1/2-14 NPTF) (LOCATES IN REAR FACE OF TIMING CASE) KEBP of1 BASIC ENGINE 33

58 SMCS 1205 NOTE REF NO. BASIC ENGINE 6I-0500 PULLEY GP-CRANKSHAFT S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BLOCK 2 1 6I PULLEY 3 1 7W BOLT 34 BASIC ENGINE 1of1 KEBP

59 MEMORANDA KEBP MEMORANDA 35

60 BASIC ENGINE VALVE MECHANISM GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS 1102, 1112, 1121, 1123, 1208, 1209 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE ROCKER ARM AS RING-RETAINING SHAFT AS-ROCKER PLUG-SHAFT END LEVER AS-LH BUSHING-LEVER LEVER AS-RH BUSHING-LEVER 9 1 6I BOLT I CONNECTION-FEED V NUT-FULL (3/8-24 THD) WASHER SPRING-SHAFT SPRING-SHAFT SCREW-TAPPET ADJUSTMENT I BRACKET-SHAFT C SHIM FERRULE TAPPET I NUT I STUD I BOLT ROD 36 BASIC ENGINE 1of2 KEBP

61 BASIC ENGINE VALVE MECHANISM GP (contd.) KEBP of2 BASIC ENGINE 37

62 SMCS 1326 NOTE LUBRICATION SYSTEM GAUGE GP-OIL LEVEL (DIPSTICK) PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GAUGE AS-OIL LEVEL (DIPSTICK) TUBE AS 3 1 6I SEAL M 4 1 8T BOLT (M8X1.25X20MM) 5 1 8T WASHER-HARD (2MM THK) M-METRIC PART 38 LUBRICATION SYSTEM 1of1 KEBP

63 SMCS 1304, 1315 NOTE LUBRICATION SYSTEM PUMP GP-ENGINE OIL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BOLT 2 1 6I GEAR AS BUSHING-TERMINAL 4 1 6I WASHER 5 1 6I PIPE 6 1 6I SEAL 7 1 6I FLANGE 8 1 6I BOLT 9 1 6I PUMP AS-ENGINE OIL CIRCLIP SHAFT N DOWEL I HOUSING AS I SPRING W SEAT-SPRING I RING-RETAINING W PLUNGER I BOLT KEBP of1 LUBRICATION SYSTEM 39

64 SMCS 1380 NOTE COOLING SYSTEM CONNECTION GP-WATER S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CONNECTION GP SEAL-O-RING SEAL RING REGULATOR-TEMPERATURE 6 1 6I BOLT 40 COOLING SYSTEM 1of1 KEBP

65 MEMORANDA KEBP MEMORANDA 41

66 COOLING SYSTEM COOLER GP-FLTR BASE & ENG OIL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS 1306, 1378 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1N FERRULE 2 1 1N NUT 3 1 5P ELBOW-AIR BRAKE 4 1 6I GASKET 5 1 6I BOLT 6 1 6I BOLT 7 1 6I GASKET 8 1 6I ADAPTER 9 1 6I BOLT C ADAPTER C PLUG W SEAL W FILTER AS-ENGINE OIL W HOSE W HOSE PLUG D CLAMP-HOSE ADAPTER BOLT TUBE AS CLIP BRACKET TUBE AS CLIP BOLT COOLER AS-OIL I GASKET CONNECTOR GASKET HEAD AS-OIL FILTER CONNECTOR I BOLT 42 COOLING SYSTEM 1of2 KEBP

67 COOLING SYSTEM COOLER GP FLTR BASE & ENG OIL (contd.) KEBP of2 COOLING SYSTEM 43

68 SMCS 1356 NOTE COOLING SYSTEM FAN GP-BLOWER PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GUARD AS-FAN (EACH INCLUDES) M 1 8T NUT-WELD (M8X1.25 THD) FAN-BLOWER M 3 1 8T BOLT (M10X1.50X25MM) 4 1 8T WASHER (2.5MM THK) M 5 1 3T LOCKNUT (M8X1.25 THD) 6 1 8T WASHER-HARD (2MM THK) M 7 1 8T BOLT (M8X1.25X20MM) M-METRIC PART 44 COOLING SYSTEM 1of1 KEBP

69 MEMORANDA KEBP MEMORANDA 45

70 COOLING SYSTEM LINES GP-HYDRAULIC OIL COOLER PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY SMCS 1374, 5057 NOTE REF NO. GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CLAMP 2 1 8T BOLT (5/16-18X2IN) 3 1 6R COVER HOSE AS I HOSE AS I HOSE AS I HOSE AS I HOSE AS CI HOSE AS PLATE V PLATE AS V ELBOW-SWIVEL K SEAL-O-RING (23.52MM ID) C-CHANGE FROM PREVIOUS TYPE I- HOSE FABRICATION GUIDE 46 COOLING SYSTEM 1of2 KEBP

71 COOLING SYSTEM LINES GP-HYDRAULIC OIL COOLER (contd) KEBP of2 COOLING SYSTEM 47

72 SMCS 1380, 1393 NOTE REF NO. COOLING SYSTEM PLUG GP-WATER LINES S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PLUG PLUG 48 COOLING SYSTEM 1of1 KEBP

73 COOLING SYSTEM PUMP GP-WATER S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS 1361, 1363, 1364, 1373, 1384, 1389, 1394 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GASKET-WATER PUMP BOLT BOLT GASKET-HOUSING 7 1 6I BOLT KIT-HOSE CLAMP-HOSE PUMP GP-WATER HOUSING COVER GASKET-COVER BOLT I BOLT I BOLT NOT SHOWN CLAMP-HOSE KEBP of1 COOLING SYSTEM 49

74 AIR INLET AND EXHAUST SYSTEM AIR CLEANER GP PIN 1IFS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE SMCS 1051, 1054, 1055 REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y AIR CLEANER GP AIR INLET-HOOD HOSE-AIR 4 1 6L CLAMP-HOSE 5 1 9M CLAMP M 6 1 8T BOLT (M8X1.25X20MM) 7 1 8T WASHER-HARD (2MM THK) 8 1 1W INDICATOR-AIR FILTER SERVICE 9 1 5L FITTING Y EXTENSION GP-AIR CLEANER 52 M-METRIC PART Y-SEPARATE ILLUSTRATION 50 AIR INLET AND EXHAUST SYSTEM 1of1 KEBP

75 AIR INLET AND EXHAUST SYSTEM AIR CLEANER GP PIN 1FS1-UP; 1XZ1-UP PART OF AIR CLEANER GP SMCS 1051, 1054, 1055 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE ELEMENT-MAIN (PRIMARY) ELEMENT (SECONDARY) VALVE VACUATOR KEBP of1 AIR INLET AND EXHAUST SYSTEM 51

76 SMCS 1051 NOTE REF NO. AIR INLET AND EXHAUST SYSTEM EXTENSION GP-AIR CLEANER PIN 1FS1-UP; 1XZ1-UP PART OF AIR CLEANER GP GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CLAMP STACK-EXTENSION 52 AIR INLET AND EXHAUST SYSTEM 1of1 KEBP

77 SMCS 1061 NOTE REF NO. AIR INLET AND EXHAUST SYSTEM FLANGE GP - EXHAUST S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I NUT 2 1 6I STUD 3 1 6I GASKET BOLT KEBP of1 AIR INLET AND EXHAUST SYSTEM 53

78 SMCS 1062 NOTE AIR INLET AND EXHAUST SYSTEM MUFFLER GP PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE MUFFLER-TURBOCHARGER 2 1 7E PIPE-EXTENSION TUBE AS 4 1 4W CLAMP M 5 1 8T BOLT (M10X1.50X80MM) M 6 1 8T BOLT (M10X1.50X30MM) M 7 1 8T NUT (M10X1.50 THD) M-METRIC PART 8 1 8T WASHER (2.5MM THK) 9 1 7X WASHER (3MM THK) I GASKET 54 AIR INLET AND EXHAUST SYSTEM 1of1 KEBP

79 AIR INLET AND EXHAUST SYSTEM TURBOCHARGER GP S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY SMCS , 1056, 1060, 1066, 1077 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE MANIFOLD-EXHAUST GASKET STUD NUT GASKET-MANIFOLD STUD 7 1 6I NUT BRACKET 9 1 6I BOLT BOLT I BOLT ADAPTER STUD NUT ELBOW CONNECTION TUBEAS TURBOCHARGERGP I BOLT BOLT BOLT ADAPTER WASHER TUBE GASKET BOLT HOSE CLAMP-HOSE TUBE I GASKET I BOLT BOLT CLAMP-HOSE ELBOW GASKET-ELBOW MANIFOLD-INLET STUD KEBP of2 AIR INLET AND EXHAUST SYSTEM 55

80 AIR INLET AND EXHAUST SYSTEM TURBOCHARGER GP (contd.) 55.1 AIR INLET AND EXHAUST SYSTEM 2of2 KEBP

81 MEMORANDA KEBP MEMORANDA 55.2

82 N SMCS 1261 REF NO. FUEL SYSTEM FILTER GP-FUEL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6I BOLT 2 1 6I BOLT BRACKET 4 1 6I BOLT 5 1 6I NUT 6 1 6I BRACKET 7 1 6I BOLT FITTING 9 1 6I BOLT I NUT I SPACER Y WASHER-HARD UNION C NUT FERRULE NUT NUT FERRULE BOLT LINE AS-FUEL FILTER 20A CLIP 20B CLIP CONNECTION WASHER PUMP AS KIT-FUEL PUMP BOLT CLIP FILTER AS-FUEL 26A FILTER ELEMENT-FUEL TUBE AS TUBE AS GASKET 56 FUEL SYSTEM 1of2 KEBP

83 FILTER GP - FUEL(contd.) FUEL SYSTEM KEBP of 2 FUEL SYSTEM 57

84 SMCS 1252, 1254, 1261, 1274 NOTE FUEL SYSTEM LINES GP-FUEL S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE NUT-FUEL LINE FITTING-BRASS 58 FUEL SYSTEM 1 of 1 KEBP

85 MEMORANDA KEBP MEMORANDA 59

86 SMCS 1252, 1254, 1261, 1274 FUEL SYSTEM LINES GP-FUEL PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y SEPARATOR GP-WATER X SEAL-BONDED PLUG TUBE AS TUBE AS 6 1 6D CLIP (14.29MM ID) I HOSE AS 8 1 8T CONNECTOR 9 1 7R CLAMP M BOLT (1/4X IN) V PLATE M CLIP (12.7MM ID) M X BOLT (M8X1.25X14MM) HOSE AS J SEAL-O-RING (8.61MM ID) T WASHER-HARD (2MM THK) BRACKET T WASHER (2.5MM THK) M CLIP (6.35MM ID) M T BOLT (M10X1.50X25MM) M T BOLT (M10X1.50X30MM) M T NUT (M10X1.50 THD) M T BOLT (M12X1.75X30MM) T WASHER-HARD (3MM THK) I- HOSE FABRICATION GUIDE M-METRIC PART Y-SEPARATE ILLUSTRATION 60 FUEL SYSTEM 1of2 KEBP

87 FUEL GP - FUEL (contd.) FUEL SYSTEM KEBP of2 FUEL SYSTEM 61

88 SMCS 1251 FUEL SYSTEM PUMP GP-FUEL INJECTION S/N 5HK PART OF ENGINE AR-PRIMARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE D 1 1 5P-6627 LOCKWIRE (0.1M) 2 1 6I NUT ELBOW FITTING-FLARED FITTING-BRASS SEAL WASHER-SEATING STUD CLIP HOSE SLEEVE CONNECTION BOLT BOLT PUMP GP-FUEL INJECTION INJECTOR AS-FUEL HOLDER NOZZLE (EACH INCLUDES) LINE-LEAKOFF WASHER SWITCH (COOLANT TEMP-ACTUATES SOLENOID) LEAD GEAR-PUMP TUBE AS CLIP CLIP C TUBE AS-FUEL INJECTION C TUBE AS-FUEL INJECTION TUBE AS-FUEL INJECTION TUBE AS-FUEL INJECTION SEAL-O-RING C-CHANGE FROM PREVIOUS TYPE D-ORDER BY THE METER 62 FUEL SYSTEM 1of2 KEBP

89 FUEL SYSTEM PUMP GP - FUEL INJECTION (contd.) KEBP of2 FUEL SYSTEM 63

90 SMCS 1251 FUEL SYSTEM PUMP GP-FUEL INJECTION S/N 7BJ1-UP; 5HK PART OF ENGINE AR-PRIMARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE D 1 1 5P-6627 LOCKWIRE (.1M) 2 1 6I NUT ELBOW FITTING-FLARED FITTING-BRASS SEAL STUD CLIP SLEEVE CONNECTION BOLT BOLT CLIP CLIP INJECTOR AS-FUEL HOLDER NOZZLE WASHER-SEATING LINE-LEAKOFF WASHER LEAD TUBE AS SWITCH (COOLANT TEMP-ACTUATES SOLENOID) GEAR-PUMP HOSE TUBE AS-FUEL INJECTION (NO. 1 CYL.) TUBE AS-FUEL INJECTION (NO. 2 CYL.) TUBE AS-FUEL INJECTION (NO. 3 CYL.) TUBE AS-FUEL INJECITON (NO. 4 CYL.) SEAL-O-RING PUMP GP-FUEL INJECTION D-ORDER BY THE METER 64 FUEL SYSTEM 1of2 KEBP

91 FUEL SYSTEM PUMP GP - FUEL INJECTION (contd.) KEBP of2 FUEL SYSTEM 65

92 SMCS-1263 NOTE FUEL SYSTEM SEPARATOR GP-WATER PIN 1FS1-UP; 1XZ1-UP PART OF LINES GP-FUEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE WASHER SEAL SEAL SEAL ELEMENT-WATER SEPARATOR KIT-BOWL AVAILABLE REPLACEMENT PART(S): 66 FUEL SYSTEM 1of1 KEBP

93 MEMORANDA KEBP MEMORANDA 67

94 SMCS-1273 NOTE FUEL SYSTEM TANK & MTG GP-FUEL PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE STRAP AS NECK AS-FUEL C PIPE AS-FUEL TANK AS-FUEL C ELBOW-PIPE GASKET-TANK UNIT 7 1 9P STRAINER-FUEL TANK 8 1 9B SCREW 9 1 8T WASHER-HARD (2.5MM THK) M LOCKNUT T VALVE-BALL C CONNECTOR T WASHER-HARD (3MM THK) S PLUG-O-RING (3/4-16 THD) T CAP AS-FUEL TANK B ELEMENT-FILTER B ELEMENT-FILTER B GASKET-BAFFLE P CAP-FUEL TANK FILLER F BAFFLE-CAP B WASHER T VALVE AS T GASKET SENDER AS-FUEL LEVEL K SEAL-O-RING (16.36MM ID) B WASHER (1.2MM THK) E HOSE E CLAMP-HOSE E GASKET P WASHER-HARD (4MM THK) M T BOLT (M12X1.75X120MM) J SEAL-O-RING (8.61MM ID) M X BOLT (M12X1.75X110MM) M BOLT (3/8-16X.75IN) C-CHANGE FROM PREVIOUS TYPE M-METRIC PART 68 FUEL SYSTEM 1of2 KEBP

95 FUEL SYSTEM TANK & MTG GP FUEL (contd.) KEBP of2 FUEL SYSTEM 69

96 SMCS-1405, 1425 NOTE ELECTRICAL AND STARTING SYSTEM 9W-3043 ALTERNATOR GP-CHARGING*R PIN 1FS1-UP; 1XZ1-UP 24 VOLT, 52 AMPERE PART OF ALTERNATOR GP-CHARGING REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 8F LOCKWASHER (0.51MM THK) 2 1 8C PLATE-SUPPORT 3 1 9W FAN M 4 1 9W SCREW 5 1 8C FRAME AS 6 1 2P BALL BEARING 7 1 9W COVER 8 1 8C ROTOR 9 1 1H LOCKWASHER (NO.14) W BEARING C STATOR M V SCREW-MACHINE (M4X0.7 THD) C RECTIFIER C FRAME AS M V SCREW-MACHINE (M4X0.7 THD) WASHER-HARD (1MM THK) REGULATOR AS-ALTERNATOR B LOCKWASHER (NO.8) T WASHER-HARD (2MM THK) M C NUT (M6X1.00 THD) M C NUT (M5X.8 THD) T WASHER-HARD (1MM THK) M C NUT (M8X1.25 THD) T WASHER-HARD (2MM THK) M C NUT (M4X0.7 THD) M V SCREW-MACHINE (M5X0.8X12MM) M-METRIC PART W CAPACITOR C GASKET C RING-FITTING 9W KIT-HARDWARE AVAILABLE REPAIR KIT (S): 8C KIT-TERMINAL (INCLUDES PLATES, NUTS, WASHERS, INSULATORS, TUBE, BUSHING, RIVET AND STUD AS) 70 ELECTRICAL AND STARTING SYSTEM 1 of 2 KEBP

97 ELECTRICAL AND STARTING SYSTEM 9W-3043 ALTERNATOR GP-CHARGING (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 71

98 SMCS 1405, 1425 NOTE ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 3S V-BELT SET BRACKET AS STRAP (INCLUDES 2 BELTS YR 4 1 9W ALTERNATOR GP-CHARGING C PULLEY 6 1 7C SPACER (20MM THK) 7 1 4K BOSS SPACER 9 1 8T WASHER (2.5MM THK) T WASHER-HARD (2MM THK) M T BOLT (M10X1.50X25MM) M T BOLT (M10X1.50X4MM) M T BOLT (M10X1.50X130MM) M T BOLT (M8X1.25X90MM) M T BOLT (M8X1.50X50MM) GUARD AS-ALTERNATOR M 1 8T NUT-WELD (M10X1.5 THD) M-METRIC PART R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION 72 ELECTRICAL AND STARTING SYSTEM 1of2 KEBP

99 ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP - CHARGING (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 73

100 SMCS , 1402 ELECTRICAL AND STARTING SYSTEM BATTERY & WIRING GP PIN 1FS1-UP; 1XZ1-UP PART OF ELECTRICAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BATTERY-MAINTENANCE FREE 2 1 9R HOLDER AS-BATTERY CABLE AS 1 8K TERMINAL E 1 5P-0747 CABLE (00GA) (14CM) 1 8C TERMINAL AS (NEG) 1 1M BOLT (5/16-18X1.375IN) 1 1M NUT-BATTERY TERMINAL (5/16-18 THD) I 8T TERMINAL AS 1 9G COVER 1 9G COVER-TERMINAL (BLACK) 4 1 9H SWITCH AS (DISCONNECT) 1 2H LOCKWASHER (1.27MM THK) 1 5L SCREW (8-32X.375IN) 1 6F NUT-FULL (3/8X24 THD) 1 8F LEVER-SWITCH 1 8H NUT (3/4-16-2A THD) 1 9B LOCKWASHER (N0.8) 1 9F LOCKWASHER (9.93MM ID) 5 1 3K CABLE AS 1 1S TERMINAL (FOR 3/8IN BOLT) 1 3S TERMINAL AS-NEGATIVE E 1 5P-0747 CABLE (OOGA) (190CM) 1 1M BOLT (5/16-18X1.375IN) 1 1M NUT-BATTERY TERMINAL (5/16-18 THD) 1 7N COVER (BLACK) (BATTERY) 6 1 8V CABLE AS E 1 5P-0761 CABLE (00GA) (155CM) 1 1M BOLT (5/16-18X1.375IN) 1 1M NUT-BATTERY TERMINAL (5/16-18 THD) 1 1S TERMINAL (FOR 1/21N BOLT) 1 8N COVER (RED) (BATTERY) 7 1 8T WASHER (2.5MM THK) TREAD 9 1 9M CLIP (15.8MM ID) T WASHER-HARD (3MM THK) Y CABLE AS E 1 5P-0747 CABLE (00GA) (33CM) 1S TERMINAL (FOR 1/2IN BOLT) 1 IS TERMINAL (FOR 3/8IN BOLT) L BOLT (3/8-16X1.0IN) M T BOLT (M10X1.50X25MM) K LOCKNUT (3/8-16 THD) T WASHER-HARD (2.5MM THK) STRAP-GROUNDING M T BOLT (M12X1.75X20MM) L BOLT 74 ELECTRICAL AND STARTING SYSTEM 1 of 3 KEBP

101 NOTE ELECTRICAL AND STARTING SYSTEM BATTERY & WIRING GP (contd.) REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE T WASHER (5MM THK) N COVER (RED) H PLATE-INSTRUCTION (DISCONNECT SWITCH) M STRAP AS-GROUND R RECEPTACLE AS 1 0T BOLT WASHER-LOCKING 1 1 COVER, NSN C CLIP (25.40MM ID) B WASHER (1.2MM THK) LOCKNUT (10-24 THD) BRACKET AS 1 7R PLATE AS CLAMP V PLATE X BOLT (5/16-18X1.75 IN) CABLE AS 1 5P-0761 CABLE (00GA) (115CM) 1 1S TERMINAL (FOR 3/81N BOLT) 1 8N COVER (RED) CABLE AS 1 5P-0747 CABLE (00GA) (109CM) 1 1S TERMINAL (FOR ½ IN BOLT) 1 1S TERMINAL (FOR 3/8IN BOLT) 1 9G COVER (BLACK) (RING) STRAP-GROUNDING T BOLT (5/16-18X2.25IN) P WASHER (2MM THK) E LOCKNUT (5/16-18 THD) E-ORDER BY THE CENTIMETER M-METRIC PART Change 1 KEBP of 3 ELECTRICAL AND STARTING SYSTEM 75

102 ELECTRICAL AND STARTING SYSTEM BATTERY & WIRING GP (contd.) 76 ELECTRICAL AND STARTING SYSTEM 3 of 3 KEBP

103 SMCS-1408 ELECTRICAL AND STARTING SYSTEM ELECTRICAL AR PIN 1FS1-UP; 1XZ1-UP PART OF , GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y BATTERY & WIRING GP 74 Y GAUGE GP-VIBRATIONS PER MINUTE 244 Y LIGHTING GP-FLOOD 80 Y WARNING GP-BACKUP 96 Y WIRING GP-MACHINE 100 Y-SEPARATE ILLUSTRATION KEBP of1 ELECTRICAL AND STARTING SYSTEM 77

104 MEMORANDA 78 MEMORANDA KEBP

105 SMCS-1434 NOTE ELECTRICAL AND STARTING SYSTEM 9X-1439 LAMP GP-FLOOD PIN 1FS1-UP; 1XZ1-UP 24 VOLT, VERTICAL PART OF LIGHTING GP-FLOOD REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 9X SCREW 2 1 9X LENS AS 1 9X SEAL M 3 1 8T SCREW-MACHINE (M4X0.7X12MM) 4 1 9X BODY AS 5 1 9X LAMP M-METRIC PART KEBP of1 ELECTRICAL AND STARTING SYSTEM 79

106 SMCS-1434 ELECTRICAL AND STARTING SYSTEM LIGHTING GP-FLOOD PIN 1FS1-UP; 1XZ1-UP PART OF ELECTRICAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 9X LAMP GP-FLOOD T WASHER (2.5MM THK) GUARD AS BRACKET-GUARD HARNESS AS 5 1 7T SWITCH AS 1 3L LOCKWASHER (#6-INT) 1 6T NUT-HEX (15/32-32 THD) 1 6T LOCKWASHER (12MM ID) 1 6T LOCKRING 1 6V SCREW-MACHINE (6-32X.25IN) M 6 1 6V LOCKNUT (M10X1.50 THD) 7 1 9B BOLT (3/8-16X1.25IN) 8 1 8T WASHER-HARD (2.5MM THK) 9 1 3S STRAP-CABLE (1.751N DIA) M T BOLT (M10X1.50) (30MM) PLATE AS M 1 8T NUT-WELD (M10X1.5 THD) M-METRIC PART Y-SEPARATE ILLUSTRATION 80 ELECTRICAL AND STARTING SYSTEM 1 of 2 KEBP

107 ELECTRICAL AND STARTING SYSTEM LIGHTING GP - FLOOD (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 81

108 MEMORANDA 82 MEMORANDA KEBP

109 MEMORANDA KEBP MEMORANDA 83

110 SMCS-1456 NOTE ELECTRICAL AND STARTING SYSTEM STARTING AID GP-ETHER PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6H-4746 I ADAPTER 2 1 7X ATOMIZER AS-ETHER 3 1 6V CLIP (3.18MM ID) M 4 1 8T BOLT (M10X1.50X25MM) 5 1 8T WASHER (2.5MM THK) M 6 1 8T NUT (M10X1.50 THD) 7 1 3E VALVE AS-ETHER START 1 7N GASKET 1 8T PIN-CONNECTOR KIT-RECEPTACLE (2 PIN) 1 3E WEDGE 8 1 7N CLAMP AS-CYLINDER M 9 1 8T BOLT (M8X1.25X20MM) T WASHER-HARD (2MM THK) P CONNECTOR-TUBE V CLIP (28.58MM ID) V TAG (ETHER STARTING AID) Y WIRING GP-ENGINE 98 BD P-5630 TUBE B-USE AS REQUIRED D-ORDER BY THE METER M-METRIC PART Y-SEPARATE ILLUSTRATION 84 ELECTRICAL AND STARTING SYSTEM 1of2 KEBP

111 ELECTRICAL AND STARTIING SYSTEM STARTING AID GP-ETHER (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 85

112 SMCS-1453, 1465 NOTE ELECTRICAL AND STARTING SYSTEM STARTING MOTOR GP-ELECTRIC PIN 1FS1-UP; 1XZ1-UP 24 VOLT FIELD REPLACEMENT FOR PAGE 90 REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 4M RETAINER-SPRING WASHER 3 1 7T BOOT 4 1 8T KIT-INSULATOR 5 1 9M SPRING 6 1 4M RETAINER-SPRING 7 1 4M PLUG-LEVER HOUSING 8 1 7L GASKET 9 1 9X COVER-STARTING MOTOR E DRIVE AS-STARTING MOTOR X WASHER-HARD (0.8MM THK) V NUT (1/2-13 THD) B NUT (10-32 THD) T WASHER-HARD (14MM THK) F LOCKWASHER (0.51MM THK) H RING-RETAINING E SOLENOID AS 1 3E TERMINAL-STARTING MOTOR X PLATE AS E-7855 I ARMATURE AS S BOLT (1/4-20X0.5IN) T WASHER-HARD (2MM THK) E TERMINAL-STARTING MOTOR TERMINAL AS HOUSING AS E COIL-STARTING MOTOR T INSULATOR X CONNECTOR T INSULATOR-TERMINAL T INSULATOR-TERMINAL X SHOE-POLE F SCREW-POLE SHOE X HOUSING AS HOUSING AS BOLT X BOLT (5/16-18X.88IN) T PLUNGER AS THE FOLLOWING REPAIR KITS ARE AVAILABLE 1 3E KIT-BUSHING CONSISTS OF:-BUSHING, SEAL, SPACER, WASHERS, CUP RINGS, GASKETS, PLUG, SCREWS 1 3E KIT-LEVER CONSISTS OF:-LEVER, NUT, RING, GASKET, O- RINGS 1 9X KIT-BRUSH CONSISTS OF:-SCREWS, BRUSH, SPRING, O-RING 86 ELECTRICAL AND STARTING SYSTEM 1of2 KEBP

113 ELECTRICAL AND STARTING SYSTEM STARTING MOTOR GP-ELECTRIC (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 87

114 ELECTRICAL AND STARTING SYSTEM STARTING MOTOR GP-ELECTRIC PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE SMCS-1453, 1454, 1465 REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y STARTING MOTOR GP-ELECTRIC BOLT-12 POINT HEAD 3 1 8T WASHER (2.5MM THK) M 4 1 8T BOLT-SOCKET HEAD (M10X1.5X25MM) SPACER M-METRIC PART Y-SEPARATE ILLUSTRATION 88 ELECTRICAL AND STARTING SYSTEM 1of1 KEBP

115 MEMORANDA KEBP MEMORANDA 89

116 ELECTRICAL AND STARTING SYSTEM STARTING MOTOR GP-ELECTRIC-BASIC PIN 1FS1-UP; 1XZ1-UP 24V PART OF STARTING MOTOR GP ELECTRIC FIELD REPLACEMENT ORDER PAGE 86 SMCS-1453, 1454, 1465 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 4M RETAINER-SPRING WASHER 3 1 7T BOOT 4 1 8T KIT-NSULATOR 5 1 9M SPRING 6 1 4M RETAINER-SPRING 7 1 4M PLUG-LEVER HOUSING 8 1 7L GASKET 9 1 9X COVER-STARTING MOTOR E DRIVE AS-STARTING MOTOR X WASHER-HARD (0.8MM THK) V NUT (1/2-13 THD) B NUT (10-32 THD) T WASHER-HARD (1MM THK) F LOCKWASHER (0.51MM THK), H RING-RETAINING E SOLENOID AS 1 3E TERMINAL-STARTING MOTOR X PLATE AS E ARMATURE AS S BOLT (1/4-20X0.5IN) T WASHER-HARD (2MM THK) E TERMINAL-STARTING MOTOR TERMINAL AS HOUSING AS E COIL-STARTING MOTOR T INSULATOR X CONNECTOR T INSULATOR-TERMINAL T INSULATOR-TERMINAL X SHOE-POLE F SCREW-POLE SHOE X HOUSING AS HOUSING AS BOLT X BOLT (5/16-18X.88IN) T PLUNGER AS AVAILABLE REPAIR KIT (S): 3E KIT-BUSHING INCLUDES: BUSHING, SEAL, SPACER, WASHERS, CUP, RINGS, PLUG, AND SCREWS 3E KIT-LEVER INCLUDES: LEVER, NUT, RING, GASKET, AND 0- RINGS 9X KIT-BRUSH INCLUDES SCREWS, BRUSH, SPRING, AND O-RING. 90 ELECTRICAL AND STARTING SYSTEM 1of2 KEBP

117 ELECTRICAL AND STARTING SYSTEM STARTING MOTOR GP - ELECTRIC (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 91

118 SMCS-7499 ELECTRICAL AND STARTING SYSTEM 3E-0075 SWITCH GP-MAGNETIC PIN 1FS1-UP; 1XZ1-UP 24V PART OF WIRING GP-PLATFORM REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE M 1 1 5C NUT (M6X1.00 THD) KIT-RECEPTACLE (2 PIN) (INCLUDES WEDGE) M-METRIC PART 92 ELECTRICAL AND STARTING SYSTEM 1of1 KEBP

119 SMCS-1435 NOTE ELECTRICAL AND STARTING SYSTEM SWITCH GP-OIL PRESSURE S/N 7BJ1-UP; 5HK57074-UP PART OF ENGINE AR-PRIMARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7W SWITCH-PRESSURE (OIL) PLUG KEBP of1 ELECTRICAL AND STARTING SYSTEM 93

120 SMCS-7417 NOTE ELECTRICAL AND STARTING SYSTEM 3E-0264 SWITCH AS-TEMPERATURE PIN 1FS1-UP; 1XZ1-UP PART OF WIRING GP-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7N HOUSING-PLUG (1 PIN, 1 SOCKET) 2 1 7N SOCKET 3 1 7N PIN-CONNECTOR (BLADE) 94 ELECTRICAL AND STARTING SYSTEM 1of1 KEBP

121 SMCS-7417 NOTE ELECTRICAL AND STARTING SYSTEM SWITCH GP-TEMPERATURE PIN 1FS1-UP; 1XZ1-UP PART OF WIRING GO-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE KIT-RECEPTACLE (3 PIN) 2 1 3E WEDGE-RECEPTACLE LOCK 3 1 8T PIN-CONNECTOR KEBP of1 ELECTRICAL AND STARTING SYSTEM 95

122 SMCS-7406 NOTE REF NO. ELECTRICAL AND STARTING SYSTEM WARNING GP-BACKUP PIN 1FS1-UP; 1XZ1-UP PART OF ELECTRICAL AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 3T ALARM-BACKUP M 2 1 8T BOLT (M10X1.50X100MM) 3 1 8T WASHER (2.5MM THK) BRACKET WIRE AS 1 5P TERMINAL (HORN) FILM-INSTRUCTION 7 1 8D SWITCH AS 1 3L LOCKWASHER (#6-INT) 1 6T NUT-HEX (15/32-32 THD) 1 6T LOCKWASHER (12MM ID) 1 6T LOCKRING I 6V SCREW-MACHINE (6-32X.251N) M-METRIC PART 96 ELECTRICAL AND STARTING SYSTEM 1of1 KEBP

123 MEMORANDA KEBP MEMORANDA 97

124 SMCS-1408 ELECTRICAL AND STARTING SYSTEM WIRING GP-ENGINE PIN 1FS1-UP; 1XZ1-UP PART OF STARTING AID GP-ETHER REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE HARNESS AS 2 1 7K STRAP-CABLE (4.00IN DIA) Y 3 1 3E SWITCH GP-TEMPERATURE 94 Y-SEPARATE ILLUSTRATION 98 ELECTRICAL AND STARTING SYSTEM 1of2 KEBP

125 ELECTRICAL AND STARTING SYSTEM WIRING GP-ENGINE (contd.) KEBP of2 ELECTRICAL AND STARTING SYSTEM 99

126 SMCS-1408 ELECTRICAL AND STARTING SYSTEM WIRING GP-MACHINE PIN 1FS1-UP; 1XZ1-UP PART OF ELECTRICAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE WIRE AS Y SWITCH AS-TEMPERATURE (COOLANT) B ELBOW ADAPTER 5 1 5R VALVE AS-AOAP SAMPLING 6 1 5P-3741 I TEE-PIPE SWITCH AS-PRESSURE (ENGINE OIL) 1 8T PIN-CONNECTOR KIT-RECEPTACLE (2 PIN) 1 3E WEDGE SWITCH AS-PRESSURE (ENGINE OIL) 1 8T PIN-CONNECTOR KIT-RECEPTACLE (2 PIN) 1 3E WEDGE 9 1 5K NIPPLE L ELBOW-PIPE HARNESS AS-MAIN 12 1, 2 7K STRAP-CABLE (4.00IN DIA) 13 1, 2 3S STRAP-CABLE (1.751N DIA) P CLIP 15 1, 2 8T WASHER (2.5MM THK) M T BOLT (M10X1.60MM) 17 1, 2 4P CLIP P CLIP T WASHER-HARD (3MM THK) M X BOLT (M12X1.75X16MM) G CLIP (10.5MM ID) M T BOLT (M10X1.50X30MM) WASHER-HARD (1MM THK) M 24 1, 2 6V SCREW-MACHINE M 25 1, 2 8T LOCKNUT (M4X0.7 THD) T BOOT M V LOCKNUT (M10X1.50 THD) X BOLT (1/4-20X1.25 IN) J SEAL-O-RING (8.92MM ID) L COVER-TERMINAL T WASHER-HARD (2MM THK) RESISTOR RESISTOR AS 1 8T PIN-CONNECTOR KIT-RECEPTACLE (2 PIN) 1 3E WEDGE SCREW-MACHINE N LOCKNUT M T BOLT (M10X1.50X25MM) M-METRIC PART Y-SEPARATE ILLUSTRATION 100 ELECTRICAL AND STARTING SYSTEM 1of3 KEBP

127 ELECTRICAL AND STARTING SYSTEM WIRING GP-MACHINE (contd.) KEBP of3 ELECTRICAL AND STARTING SYSTEM 101

128 ELECTRICAL AND STARTING SYSTEM WIRING GP-MACHINE (contd.) 102 ELECTRICAL AND STARTING SYSTEM 3of3 KEBP

129 MEMORANDA KEBP MEMORANDA 103

130 SMCS-1408 NOTE ELECTRICAL AND STARTING SYSTEM WIRING GP-PLATFORM PIN 1FS1-UP; 1XZ1-UP PART OF , OPERATOR AR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 3E RELAY AS (24 VOLT) 2 1, 2 7T HORN AS (24 VOLT) (EACH INCLUDES) M 1, 2 8C SCREW-MACHINE (M4X0.70X8MM) 1, 2 9B LOCKWASHER (NO.8) 1, WASHER-HARD (1MM THK) Y 3 1 3E SWITCH GP-MAGNETIC SWITCH AS-MAGNETIC 1 8T SOCKET-CONNECTOR 1 4F NUT-JAM (5/16-24 THD) 1 6V NUT-FULL (5/16-24 THD) KIT-CONNECTING, PLUG (2 PIN) 1 3E WEDGE-PLUG LOCK 5 2 4M STRAP AS-GROUND 6 1 9S CIRCUIT BREAKER AS (60 AMP) 1 1H LOCKWASHER (NO.14) 1 6V NUT (1/4-28 THD) 1 8T WASHER-HARD (2MM THK) Y CONSOLE GP-INSTRUMENT 236 M 8 1 8T BOLT (M8X1.25X20MM) 9 1 5P WASHER (2MM, THK) M T BOLT (M10X1.50X16MM) 11 1, 2 8T WASHER (2.5MM THK) M 12 1, 2 8T BOLT (M10X1.50X30MM) 13 1, 2 7K STRAP-CABLE (4.00IN DIA) X WASHER (2MM,THK) M LOCKNUT (M6X1 THD) M T BOLT (M6X1.0X20MM) HARNESS AS-PLATFORM Y CONSOLE GP-OPERATOR S SCREW-MACHINE B WASHER (1.2MM THK) B LOCKWASHER (1.19MM THK) G CLIP (10.5MM ID) 23 1, 2 7C CLIP (25.40MM ID) M 24 1, 2 8T NUT (M10X1.50 THD) 25 1, 2 5M BOLT (3/8-16X.75IN) 26 1, 2 8T WASHER-HARD (2.5MM THK) 27 1,2 8T BOOT M-METRIC PART Y-SEPARATE ILLUSTRATION 104 ELECTRICAL AND STARTING SYSTEM 1of3 KEBP

131 ELECTRICAL AND STARTING SYSTEM WIRING GP - PLATFORM (contd.) KEBP of3 ELECTRICAL AND STARTING SYSTEM 105

132 ELECTRICAL AND STARING SYSTEM WIRING GP - PLATFORM (contd.) 106 ELECTRICAL AND STSRTING SYSTEM 3of3 KEBP

133 SMCS-3278 POWER TRAIN AXLE & MOUNTING GP PIN 1FS1-UP; 1XZ1-UP PART OF , POWER TRAIN AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 7X AXLE GP 108 M 2 1 7X BOLT (M20X2.5X180MM) 3 1 8T WASHER-PLATED (3.5MM THK) M 4 1 8T NUT (M20X2.50 THD) M-METRIC PART Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 107

134 SMCS 3259, 3260, 3278 NOTE REF NO. POWER TRAIN 7X-5281 AXLE GP PIN 1FS1-UP; 1XZ1-UP PART OF AXLE & MTG GP-DRIVE GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CARRIER AS BOLT GEAR & PINION AS 4 1 7X CASE GP-DIFFERENTIAL 5 1 4D LOCKNUT (7/16-20 THD) 6 1 5P WASHER (2.5MM THK) GASKET 8 1 5L CONE LN 9 1 2A CUP-ROLLER BEARING F VENT AS LN X SEAT-SPRING LN X SEAT-SPRING X COVER GP-TUBE (INCLUDES PARTS MARKED L) L X PLUG X BLOCK-THRUST X PIN LOCK BEARING AS-ROLLER N CONE N CUP X CAGE-BEARING B SPACER (.456IN THK) B SPACER (.475IN THK) T BOLT (1/2-13X2.75IN) WASHER X-5606 I WASHER X NUT LOCK X DOWEL S SEALANT X CARRIER GP-TUBE (INCLUDES PARTS MARKED N) N X PLUG A BOLT (7/16-20X1.75IN) GEAR (REDUCTION DRIVE) F BALL BEARING GEAR (INPUT) RING-SNAP ZS COVER X PLUG (OIL FILL & CHECK) L BOLT S X DOWEL NUT X WASHER-HARD X WASHER L LOCKNUT (3/8-24 THD) X STUD S BOLT (3/8-16X1IN) S PLUG (OIL DRAIN) 108 POWER TRAIN 1of5 KEBP

135 POWER TRAIN 7X-5281 AXLE GP (contd.) X CAP (INPUT SHAFT) CASE (INCLUDES PARTS MARKED S) X KEY-GEAR NUT (WHEEL STUD) X HUB AS (WHEEL) P CUP-HOLDER BEARING STUD P CONE-ROLLER BEARING SEAL (HUB BEARING OIL) SHAFT-GOVERNOR CONTROL (AXLE-SHORT) SHAFT-GOVERNOR CONTROL (AXLE-LONG) RING-SNAP P WASHER PINION (PLANTETARY) P SHAFT-PINION SPIDER GP PLUG (INCLUDES PARTS MARKED P) 66 3 OT BOLT (7/16-14X1.5IN) P WASHER (2.5MM THK) P X SETSCREW P BUTTON T LOCKRING GEAR (PLANETARY SUN) X GEAR (RING) X PIN X NUT P CONE-ROLLER BEARING B-USE AS REQUIRED Z-NOT SERVICED SEPARATELY KEBP of5 POWER TRAIN 109

136 7X-5281 AXLE GP (contd.) POWER TRAIN 110 POWER TRAIN 3of5 KEBP

137 7X-5281 AXLE GP (contd.) POWER TRAIN KEBP of5 POWER TRAIN 111

138 POWER TRAIN 7X-5281 AXLE GP (contd.) 112 POWER TRAIN 5of5 KEBP

139 MEMORANDA KEBP MEMORANDA 113

140 SMCS 4050, 4351, 5058 NOTE POWER TRAIN DRIVE GP-DRUM PIN 1FS1-UP; 1XZ1-UP PART OF DRUM GP-SMOOTH REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE MOUNT-RUBBER Y MOTOR GP-PISTON SEAL-O-RING (150MM ID) Y GEAR GP-REDUCTION PLATE-MOUNTING PLATE PLATE-DRIVE M 8 1 8T BOLT (M12X1.75X60MM) M 9 1 7X BOLT (M16X2.0X40MM M NUT M T BOLT (M12X1.75X80MN) T WASHER-HARD (3MM THK) M V LOCKNUT (M12X1.75 THD) C WASHER-HARD (4MM THK) S WASHER-HARD (3.0MM THK) M T BOLT (M12X1.75 THD) X WASHER (3.50MM THK M T BOLT-SOCKET HEAD (M16X2X40MM) M-METRIC PART Y-SEPARATE ILLUSTRATION 114 POWER TRAIN 1of2 KEBP

141 DRIVE GP - DRUM (contd.) POWER TRAIN KEBP of2 POWER TRAIN 115

142 POWER TRAIN DRUM GP-DRIVE & VIBRATORY PIN 1FS1-UP; 1XZ1-UP PART OF DRUM GP-SMOOTH SMCS 4050, 5622, 6605 REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 1G GEARBOX GP-VIBRATORY PLATE 3 1 7X BOLT (3/4-10X3IN) 4 1 8T WASHER (5MM THK) 5 1 3E LOCKNUT (3/4-10 THD) 6 1 7X BOLT (5/8-11X1.75IN) 7 1 8T WASHER (3.5MM THK) 8 1 5P PLUG-MAGNETIC SHAFT GASKET P SETSCREW SPROCKET COUPLING BUSHING-TERMINAL (INCLUDES ATTACHING HARDWARE) K-0715 I SEAL-O-RING (101.27MM ID) Y MOTOR GP-PISTON T BOLT (1/2-13X1.75IN) T WASHER-HARD (3MM THK) H PLUG-RIPE (1/4-18 NPTF) M T BOLT (M12X1.75X40 THD) (M12X1.75X40MM) M V LOCKNUT (M12X1.75 THD) MOUNT-RUBBER SUPPORT AS-VIBRATORY M T BOLT (M20X2.5X70MM) T WASHER-PLATED (3.5MM THK) M V LOCKNUT (M20X2.50 THD) M SEAL-O-RING (29.74MM ID) S PLUG-STRAIGHT THREAD (1-5/16-12 THD) M-METRIC PART Y-SEPARATE ILLUSTRATION 116 POWER TRAIN 1of2 KEBP

143 POWER TRAIN DRUM GP - DRIVE & VIBRATORY (contd.) KEBP of2 POWER TRAIN 117

144 POWER TRAIN DRUM GP-DRIVE & VIBRATORY PIN 1XZ1-UP PART OF DRUM GP-PADDED SMCS 4050, 5622, 6605 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1G GEARBOX GP-VIBRATORY PLATE 3 1 7X BOLT (3/4-10X3IN) 4 1 8T WASHER (5MM THK) 5 1 3E LOCKNUT (3/4-10 THD) 6 1 7X BOLT (5/8-11X1.75IN) 7 1 8T WASHER (3.5MM THK) 8 1 5P PLUG-MAGNETIC SHAFT GASKET P SET SCREW SPROCKET COUPLING BUSHING-TERMINAL K SEAL-O-RING (101.27MM ID) T BOLT (1/2-13X1.75IN) T WASHER-HARD (3MM THK) S PLUG-STRAIGHT THREAD (1-5/16-12 THD) X COVER M SEAL-O-RING (29.74MM ID) Y-SEPARATE ILLUSTRATION 118 POWER TRAIN 1of2 KEBP

145 POWER TRAIN DRUM GP-DRIVE & VIBRATORY (contd.) KEBP of 2 POWER TRAIN 119

146 SMCS NOTE POWER TRAIN DRUM GP-PADDED PIN 1XZ1-UP PART OF DRUM GP-PADDED REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7X WASHER 2 1 7X MOUNT 3 1 3J RING-RETAINING Y SHAFT GP-ECCENTRIC WEIGHT BEARING RETAINER 7 1 0S BOLT (3/8X1.25) 8 1 5M WASHER (2.5MM THK) 9 1 8T WASHER (5MM THK) F LOCKNUT (3/4-16 THD) HOUSING-BEARING P PLUG-MAGNETIC DRUM AS-PADDED PAD H SEAL-O-RING HOUSING-BEARING M SEAL-O -RING (29.74MM ID) Y-SEPARATE ILLUSTRATION 120 POWER TRAIN 1 of 2 KEBP

147 DRUM GP-PADDED (contd.) POWER TRAIN KEBP of2 POWER TRAIN 121

148 SMCS POWER TRAIN DRUM GP-PADDED PIN 1XZ1-UP PART OF GENERAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE B SHIM(3MMTHK) B SHIM(3MMTHK) Y DRUM GP-PADDED 123 Y SCRAPER & BUMPER GP 169 B-USE AS REQUIRED Y-SEPARATE ILLUSTRATION 122 POWER TRAIN 1of1 KEBP

149 SMCS POWER TRAIN DRUM GP-PADDED PIN 1XZ1-UP PART OF DRUM GP-PADDED REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y DRUM GP-DRIVE & VIBRATORY 118 Y DRUM GP-PADDED 120 Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 123

150 SMCS NOTE POWER TRAIN DRUM GP-SMOOTH PIN 1FS1-UP; 1XZ1-UP PART OF DRUM GP-SMOOTH REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7X WASHER 2 1 7X MOUNT 3 1 3J RING-RETAINING Y SHAFT GP-ECCENTRIC WEIGHT HOUSING-BEARING HOUSING-BEARING BEARING RETAINER 9 1 OS BOLT (3/8X1.25) M WASHER (2.5MM THK) T WASHER (5MM THK) F LOCKNUT (3/4-16 THD) H SEAL-O-RING P PLUG-MAGNETIC DRUM AS-SMOOTH 1 5C BOSS M SEAL-O-RING (29.74MM ID) Y-SEPARATE ILLUSTRATION 124 POWER TRAIN 1of2 KEBP

151 DRUM GP-SMOOTH (contd.) POWER TRAIN KEBP of2 POWER TRAIN 125

152 SMCS POWER TRAIN DRUM GP-SMOOTH PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION GP-DRUM REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y DRIVE GP-DRUM 114 Y DRUM GP-SMOOTH 124 Y DRUM GP-DRIVE & VIBRATORY 116 Y-SEPARATE ILLUSTRATION 126 POWER TRAIN 1of1 KEBP

153 MEMORANDA KEBP MEMORANDA 127

154 SMCS , 4084 NOTE POWER TRAIN GEAR GP-REDUCTION PIN 1FS1-UP; 1XZ1-UP PART OF DRIVE GP-DRUM REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1C SEAL GP-DUO-CONE BEARING-CONE BEARING-CUP BEARING-CUP BEARING-CONE GEAR SET-PLANETARY (26 TEETH) (INCLUDES 5 GEARS) BEARING RING-RETAINING GEAR-PLANETARY (27 TEETH) BEARING RING-RETAINING C PIN C WASHER-THRUST BEARING-NEEDLE C BOLT (3/8-16X6IN) GEAR-PLANETARY (15 TEETH) CARRIER SHAFT-PLANETARY P RACE-THRUST BEARING WASHER-THRUST GEAR-SUN (30 TEETH) X PLUG SEAL-O-RING GEAR-SUN (19 TEETH) RING-RETAINING GEAR-SUN (21 TEETH) GEAR-RING (74 TEETH) B DOWEL SEAL-O-RING NUT-BEARING J-3864 I LOCKRING PLUG-MAGNETIC BRAKE-INPUT AVAILABLE REPAIR KIT(S): KIT-BRAKE SPRING KIT-BRAKE SEAL-O-RING KIT-BRAKE LINING COUPLING L-6726 I RING-RETAINING SPACER-THRUST CARRIER STUD K SEAL-O-RING (16.36MM ID) COVER-REAR HOUSING PLATE-THRUST 128 POWER TRAIN 1of2 KEBP

155 GEAR GP-REDUCTION (contd.) POWER TRAIN KEBP of2 POWER TRAIN 129

156 POWER TRAIN HYDRAULIC AR-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF , GENERAL AR SMCS , 4257, 5058, 5068, 5070 NOTE REF NO. GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y LINES GP-BRAKE 174 Y LINES GP-FLUSHING 206 Y LINES GP-PILOT 208 Y LINES GP-PROPEL 132 Y MOTOR & MTG GP-PROPEL 135 Y PUMP & MTG GP-PROPEL 148 Y VALVE GP-BRAKE 176 Y VALVE GP-PROPEL 155 Y-SEPARATE ILLUSTRATION 130 POWER TRAIN 1of1 KEBP

157 SMCS POWER TRAIN INSTALLATION GP-DRUM PIN 1FS1-UP; 1XZ1-UP PART OF , POWER TRAIN AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE M 1 1 8T BOLT (M12X1.75X70MM) M 2 1 6V LOCKNUT (M12X1.75 THD) 3 1 8T WASHER-HARD (3 MM THK) B SHIM(3MMTHK) M 5 1 8T BOLT (M20X2.5X70MM) M 6 1 8T NUT (M20X2.50 THD) 7 1 8T WASHER-PLATED (3.5MM THK) B SHIM(3MMTHK) Y DRUM GP-SMOOTH 126 B-USE AS REQUIRED M-METRIC PART Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 131

158 SMCS NOTE POWER TRAIN LINES GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 2 4V PLATE AS CLAMP-HALF 3 2 8V BOLT CLAMP 5 2 4V BOLT (5/16-18X1.73IN) 6 1, 2 8T WASHER (2.5MM THK) M 7 1 8T NUT (M10X1.5 THD) M 8 1 8T BOLT (M10X1.50X130MM) CLAMP AS CLAMP Y SPACER I HOSE AS I HOSE AS I HOSE AS I HOSE AS I HOSE AS M T BOLT (M10X1.50X90MM) V CLIP (28.58MM ID) D CLIP (19.05MM ID) M T BOLT (M10X1.50X25MM) M T NUT (M10X1.50 THD) D SEAL-O-RING (23.47MM ID) V CONNECTOR V SEAL-O-RING (12.47MM ID) V CONNECTOR-SEAL V SEAL-O-RING (18.9MM ID) BE SLEEVE-ABRASION R PLATE K STRAP-CABLE (4.00IN DIA) HOSE AS B-USE AS REQUIRED E-ORDER BY THE CENTIMETER I- HOSE FABRICATION GUIDE M-METRIC PART 132 POWER TRAIN 1of3 KEBP

159 LINES GP-PROPEL (contd.) POWER TRAIN KEBP of3 POWER TRAIN 133

160 LINES GP-PROPEL (contd.) POWER TRAIN 134 POWER TRAIN 3of3 KEBP

161 SMCS , 5058 POWER TRAIN MOTOR & MTG GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y MOTOR GP-PISTON BOLT-LOCKING 3 1 8T WASHER-HARD (3MM THK) 4 1 7X SEAL-O-RING 5 1 3J SEAL-O-RING (11.89MM ID) 6 1 6V CONNECTOR-SEAL 7 1 4J SEAL-O-RING (8.61MM ID) 8 1 6V SEAL-O-RING (12.47MM ID) 9 1 6V CONNECTOR-SEAL V SEAL-O-RING (18.94MM ID) D SEAL-O-RING (23.47MM ID) T ELBOW-90 DEGREE Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 135

162 SMCS , 5058 NOTE REF NO. POWER TRAIN MOTOR GP-PISTON PIN 1FS1-UP; 1XZ1-UP PART OF DRIVE GP-DRUM GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7X PIN 2 1 7X BEARING-NEEDLE PIN 4 1 7X PLATE GASKET-FRONT COVER SEAL-O-RING 7 1 2H RING-RETAINING 8 1 7X SEAL-LIP 9 1 1J RING-RETAINING H BALL BEARING X SHAFT-MOTOR BOLT BEARING-JOURNAL PIN SWASHPLATE SPRING RING-SEAL PISTON-SERVO PISTON SLIPPER PLUG-SPECIAL J SEAL-O-RING (11.89MM ID) SPRING G GUIDE M SEAL-O-RING (19.18MM ID) PLUG-CHARGE RELIEF KIT-RELIEF SHIM SPRING G POPPET S PLUG-O-RING (7/16-20 THD) J SEAL-O-RING (8.92MM ID) G SPOOL S PLUG-O-RING (1 1/16-12 THD) D SEAL-O-RING (23.47MM ID) PISTON-SERVO SPRING SEAL-O-RING G BOLT G COVER P RING-RETAINING 136 POWER TRAIN 1of3 KEBP

163 NOTE MOTOR GP-PISTON (contd.) POWER TRAIN REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE X NUT G STOP-SERVO COVER-SERVO S PLUG-O-RING (9/16-18 THD) STOP SPRING COVER J G PISTON J G GUIDE-SLIPPER J X GUIDE-RETAINER J X RETAINER J X PIN J X RING-RETAINING J X CYLINDER BLOCK J X WASHER J X SPRING J X WASHER WASHER-SUPPORT COVER-FRONT AVAILABLE REPAIR KIT (S): 7X KIT-CYLINDER BLOCK (INCLS PARTS MARKED J) KEBP of3 POWER TRAIN 137

164 POWER TRAIN MOTOR GP-PISTON (contd.) 138 POWER TRAIN 3of3 KEBP

165 MEMORANDA KEBP MEMORANDA 139

166 SMCS , 5058 NOTE POWER TRAIN MOTOR GP-PISTON PIN 1FS1-UP; 1XZ1-UP PART OF MOTOR & MTG GP-PROPEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7X SPRING 2 1 9X STOP 3 1 7X STOP 4 1 7X GASKET 5 1 7X COVER 6 1 9S PLUG-O-RING (9/16-18 THD) 7 1 3J SEAL-O-RING (11.89MM ID) 8 1 7X NUT 9 1 1G BOLT S PLUG-O-RING (7/16-20 THD) J SEAL-O-RING (8.92MM ID) G POPPET G SPRING B KIT-RELIEF SHIM M SEAL-O-RING (19.18MM ID) PLUG-RELIEF G GUIDE SPRING PLUG-SPECIAL X KIT-PISTON RING BEARING PISTON-SERVO (INCLUDES O-RING-1, RING-PISTON-2) S PLUG-O-RING (1 1/16-12 THD) D SEAL-O-RING (23.47MM ID) X SHAFT-MOTOR G SPOOL J PIN-SLOTTED X BEARING-SLEEVE J X PIN PIN BEARING-JOURNAL G STOP-SERVO BOLT-12 POINT HEAD J RING-RETAINING H BALL BEARING H RING-RETAINING X SEAL-LIP X COVER L G PISTON 140 POWER TRAIN 1of3 KEBP

167 MOTOR GP-PISTON (contd.) POWER TRAIN REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE L G GUIDE-SLIPPER L X GUIDE-RETAINER L X RETAINER L X PIN L X CYLINDER BLOCK L X WASHER L X SPRING L X WASHER L X RING-RETAINING X PLATE X PIN X BEARING-NEEDLE X GASKET X PIN-SPRING G COVER P RING-RETAINING X NUT COVER P BOLT-12 POINT HEAD Z COVER-FRONT S PLUG-O-RING (9/16-18 THD) B-USE AS REQUIRED Z-NOT SERVICED SEPARATELY 7X SWASHPLATE 1G KIT-SEAL AVAILABLE REPAIR KIT (S): (INCLUDES PARTS MARKED J) 7X KIT-CYLINDER BLOCK (INCLUDES PARTS MARKED L) KEBP of3 POWER TRAIN 141

168 MOTOR GP-PISTON (contd.) POWER TRAIN 142 POWER TRAIN 3of3 KEBP

169 MEMORANDA KEBP MEMORANDA 143

170 SMCS , 5058 NOTE POWER TRAIN MOTOR GP-PISTON PIN 1FS1-UP; 1XZ1-UP PART OF DRUM GP-DRIVE & VIBRATORY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PIN PLATE-VALVE J 3 1 7X RING-RETAINING J 4 1 7X WASHER J 5 1 1G SPRING J 6 1 1G WASHER J 7 1 1G RETAINER J 8 1 1G PIN J 9 1 1G WASHER-THRUST J G GUIDE J G RETAINER-SLIPPER J G PISTON G PLATE-THRUST H RING-RETAINING WASHER-SUPPORT X SEAL-LIP J RING-RETAINING BALL BEARING SHAFT S PLUG-O-RING (7/8-14 THD) M SEAL-O-RING (19.18MM ID) X PIN-SPRING GASKET-END GAP G BEARING-NEEDLE M V BOLT (M10X1.50X70MM) E BRACKET AVAILABLE REPAIR KIT (S): J 1G KIT-CYLINDER BLOCK J-KIT MARKED J INCLUDES PART(S) MARKED J M-METRIC PART 144 POWER TRAIN 1of2 KEBP

171 MOTOR GP-PISTON (contd.) POWER TRAIN KEBP of2 POWER TRAIN 145

172 SMCS , 4351, 5058, 5070 POWER TRAIN POWER TRAIN AR PIN 1FS1-UP PART OF GENERAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y AXLE&MTGGP-DRIVE 107 Y INSTALLATION GP-DRUM 131 Y WHEEL&TIREGP 158 Y-SEPARATE ILLUSTRATION 146 POWER TRAIN 1of1 KEBP

173 SMCS , 4351, 5058, 5070 POWER TRAIN POWER TRAIN AR PIN 1XZ1-UP PART OF GENERAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y AXLE&MTGGP-DRIVE 107 Y INSTALLATION GP-DRUM 131 Y WHEEL & TIRE GP (TUBE TYPE) 158 Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 147

174 SMCS , 3204, 5070 POWER TRAIN PUMP & MTG GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y PUMP GP-PISTON FLANGE HUB (INCLUDES BOLT) ADAPTER SUPPORT AS-PUMP 1 7T LINK M 6 1 8T BOLT (M10X1.50X30MM) 7 1 8T WASHER (2.5MM THK) 8 1 8T BOLT (1/2-13X1.75IN) M 9 1 8T BOLT (M10X1.50X40MM) T WASHER-HARD (3MM THK) T ELBOW C ELBOW M SEAL-O-RING (29.74MM ID) V ELBOW (FACE SEAL) V SEAL-O-RING (18.94MM ID) V ADAPTER-STRAIGHT THREAD V ELBOW-FACE SEAL V SEAL-O-RING (12.47MM ID) V CONNECTOR V CONNECTOR-SEAL V ELBOW-SWIVEL V ELBOW-90 DEGREE (9/16-18 THD) J SEAL-O-RING (8.61MM ID) J SEAL-O-RING (11.89MM ID) D SEAL-O-RING (23.47MM ID) M SEAL-O-RING (19.18MM ID) A BOLT (3/8-24X1.25IN) M-METRIC PART Y-SEPARATE ILLUSTRATION 148 POWER TRAIN 1of2 KEBP

175 POWER TRAIN PUMP & MTG GP-PROPEL (contd.) KEBP of2 POWER TRAIN 149

176 SMCS , 5070 NOTE POWER TRAIN PUMP GP-PISTON PIN 1FS1-UP; 1XZ1-UP PART OF PUMP & MTG GP-PROPEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 2 2B BOLT (1/2-13X2.25IN) 2 2 7X COVER 3 2 7X SEAL-O-RING 4 1, BOLT 5 1, 2 2H RING-RETAINING 6 1, 2 8H BALL BEARING 7 1, BOLT-TORQUE HEAD 8 1, 2 1J RING-RETAINING FLANGE J 10 1, 2 7X GASKET 11 1, BEARING-JOURNAL 12 1, PIN 13 1, 2 7X BEARING-SLEEVE N 14 1, 2 7X PIN N 15 1, PIN-SLOTTED NZ 16 1, 2 2 SWASHPLATE H 17 1, 2 1G PISTON H 18 1, 2 1G GUIDE-SLIPPER H 19 1, 2 7X GUIDE-RETAINER H 20 1, 2 7X PIN H 21 1, 2 7X RETAINER X SEAL-O-RING H 23 1, 2 7X CYLINDER BLOCK H 24 1, 2 7X WASHER H 25 1, 2 7X SPRING H 26 1, 2 7X WASHER H 27 1, 2 7X RING-RETAINING PLATE-VALVE 29 1, 2 7X PIN SHAFT-PUMP 31 1, 2 7X BEARING-NEEDLE 32 1, 2 5B NUT-JAM (3/8-24 THD) 33 1, 2 3S NUT-FULL (3/8-24 THD) 34 1, 2 7X RING-RETAINING 35 1, 2 7X GUIDE 36 1, 2 7X STOP 37 1, 2 7X SPRING 38 1, 2 7X GUIDE 39 1, 2 7X BOLT JPZ 40 1, 2 4 RING-PISTON 150 POWER TRAIN 1of5 KEBP

177 PUMP GP-PISTON (contd.) POWER TRAIN REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE JP 41 1, 2 4L SEAL-O-RING (42.52MM-ID) J 42 1, BEARING 43 1, 2 7X PISTON-SERVO 44 1, 2 7X COVER 45 1, 2 9S PLUG-O-RING (9/16-18 THD) 46 1, 2 1G BOLT SZ 47 1, 2 4 PLUG JS 48 1, 2 3D SEAL-O-RING (23.47MM ID) 49 1, 2 3J SEAL-O-RING (11.89MM ID) 50 1, 2 9S PLUG-O-RING (9/16-18 THD) 51 1, 2 9S PLUG (7/16-20 THD) 52 1, 2 3J SEAL-O-RING (8.92MM ID) 53 1, 2 5J BOLT-12 POINT HEAD (1/2-13XL.75IN) J V SEAL-O-RING (18.72MM ID) J 55 1, 2 1H SEAL-O-RING (9.25MM ID) J 56 1, 2 7X RING-BACKUP 57 1, 2 7X VALVE-BYPASS J 58 1, 2 7X GASKET 59 1, 2 7X NUT 60 1, PLUG-ORIFICE 61 1, 2 9F PLUG-PIPE 62 1, 2 7X SLEEVE J 63 1, 2 4D SEAL-O-RING (15.60MM ID) J 64 1, 2 7X RING-BACKUP GASKET PLATE-MOUNTING S BOLT (1/4-20X0.5IN) GASKET-COVER SPOOL CAM-LOCATOR F SEAL-O-RING (7.65MM ID) T WASHER-HARD (2MM THK) T BOLT COVER SWITCH (NEUTRAL START) SPACER-CONTROL SPRING 77 1, BOLT B PLUG-CUP 79 1, 2 7X SPRING 80 1, 2 7X BRACKET BRACKET-NEUTRAL 82 1, 2 7H LOCKWASHER (5.28MM ID) 83 1, 2 2R NUT (5/16-18 THD) J G SEAL-O-RING KEBP of5 POWER TRAIN 151

178 NOTE PUMP GP-PISTON (contd.) POWER TRAIN REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE RING-PILOT X COUPLING PIN S PLUG-O-RING (1 5/8-12 THD) X PLUG J M SEAL-O-RING (19.18MM ID) SHIM SPRING VALVE-RELIEF F NUT-FULL (1/2-13 THD) X STUD SHAFT-PUMP J X SEAL-LIP X COVER PLATE-VALVE X PIN-SPRING J G GASKET G ADAPTER M BOLT (5/16-18X1IN) B BOLT (1/4-20X1.25IN) X SPOOL X HANDLE SZ 107 1, 2 4 ORIFICE Z COVER (FRONT) Z HOUSING (FRONT) Z HOUSING (REAR) KIT-SEAL AVAILABLE REPAIR KIT(S): 7X KIT-CYLINDER BLOCK 7X KIT-SWASHPLATE 7X KIT-PISTON RING 9X KIT-VALVE H-INCLUDED IN 7X-5866 KIT-CYLINDER BLOCK J-INCLUDED IN KIT-SEAL N-INCLUDED IN 7X-5431 KIT-SWASHPLATE P-INCLUDED IN 7X-5448 KIT-PISTON RING S-INCLUDED IN 9X-0803 KIT-VALVE Z-NOT SERVICED SEPARATELY 152 POWER TRAIN 3of5 KEBP

179 PUMP GP-PISTON (contd.) POWER TRAIN KEBP of5 POWER TRAIN 153

180 POWER TRAIN PUMP GP-PISTON (contd.) 154 POWER TRAIN 5of5 KEBP

181 SMCS 5051 POWER TRAIN VALVE GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y VALVE GP-SOLENOID J SEAL-O-RING (11.89MM ID) 3 1 4J SEAL-O-RING (8.61MM ID) 4 1 6V CONNECTOR-SEAL M 5 1 7X BOLT (M6X1.0X50MM) 6 1 9X WASHER (2MM THK) 7 1 4P CLIP (10.5MM ID) M-METRIC PART Y-SEPARATE ILLUSTRATION KEBP of1 POWER TRAIN 155

182 SMCS , 5479 NOTE POWER TRAIN VALVE GP-SOLENOID PIN 1FS1-UP; 1XZ1-UP PART OF VALVE GP-PROPEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE KIT-RECEPTACLE 2 1 3E WEDGE 3 1 8T PIN-CONNECTOR (INCLUDES RECEPTACLE AS AND WEDGE) Y VALVE GP-SOLENOID 157 Y-SEPARATE ILLUSTRATION 156 POWER TRAIN 1of1 KEBP

183 SMCS , 5479 NOTE REF NO. POWER TRAIN VALVE GP-SOLENOID PIN 1FS1-UP; 1XZ1-UP PART OF VALVE GP-SOLENOID GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1G SOLENOID AS 1 3E WEDGE 1 8T PIN-CONNECTOR 1 8X KIT-SOLENOID KEBP of1 POWER TRAIN 157

184 SMCS POWER TRAIN WHEEL & TIRE GP (TUBE-TYPE) WHEEL & TIRE GP (TUBELESS) PIN 1FS1-UP; 1XZ1-UP PART OF , POWER TRAIN AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y WHEEL & TIRE GP (TUBE-TYPE) 159 Y WHEEL & TIRE GP (TUBELESS) 159 Y-SEPARATE ILLUSTRATION 158 POWER TRAIN 1of1 KEBP

185 SMCS REF NOTE NO. POWER TRAIN WHEEL & TIRE GP (TUBE-TYPE) WHEEL & TIRE GP (TUBELESS) PART OF WHEEL & TIRE GP (1XZ1-UP) PART OF WHEEL & TIRE GP (1FS1-UP) GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6R TIRE (14.9 X 24-6) (22337) WHEEL TUBE (22337) PLUG NUT-VALVE STEM CAP-VALVE STEM TIRE (22337) STEM-VALVE KEBP of1 POWER TRAIN 159

186 SMCS FRAME AND BODY BUMPER GP-FRONT PIN 1FS1-UP PART OF CHASSIS AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE B SHIM Y BUMPER GP-FRONT 161 M 3 1 7X BOLT (M20X2.5X90MM) M 4 1 7X BOLT (M20X2.5X100MM) 5 1 8T WASHER-PLATED (3.5MM THK) M 6 1 8T NUT (M20X2.50 THD) B-USE AS REQUIRED M-METRIC PART Y-SEPARATE ILLUSTRATION 160 FRAME AND BODY 1of1 KEBP

187 SMCS NOTE FRAME AND BODY BUMPER GP-FRONT PIN 1FS1-UP PART OF BUMPER GP-FRONT REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BUMPER AS-BLADE SCRAPER SCRAPER SCRAPER M 5 1 7X BOLT (M20X2.5X90MM) M 6 1 8T BOLT (M20.2.5X70MM) M-METRIC PART 7 1 8T WASHER (6.0MM THK) 8 1 8T BOLT (5/16-18X2.25IN) KEBP of1 FRAME AND BODY 161

188 SMCS FRAME AND BODY CHASSIS AR PIN 1FS1-UP PART OF GENERAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y BLADE GP-COMPACTOR 224 Y BUMPER GP-FRONT 160 Y ENCLOSURE GP-ENGINE 164 Y FRAME GP 166 Y LINES GP-CONTROL 204 Y PLATE & FILM GP 268 Y ROPS GP 258 Y TANK&MTGGP-FUEL 68 Y TANK GP-HYDRAULIC 216 Y VALVE & MTG GP-BLADE 218 Y-SEPARATE ILLUSTRATION 162 FRAME AND BODY 1of1 KEBP

189 SMCS NOTE REF NO. FRAME AND BODY CHASSIS AR PIN 1XZ1-UP PART OF GENERAL AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y BLADE GP-COMPACTOR 224 Y ENCLOSURE GP-ENGINE 164 Y FRAME GP 166 Y LINES GP-CONTROL 204 Y PLATE & FILM GP 268 Y ROPS GP 258 Y SCRAPER & BUMPER GP 170 Y SCRAPER GP-DRUM 172 Y TANK&MTGGP-FUEL 68 Y TANK GP-HYDRAULIC 216 Y VALVE & MTG GP-BLADE 218 Y-SEPARATE ILLUSTRATION KEBP of1 FRAME AND BODY 163

190 SMCS FRAME AND BODY ENCLOSURE GP-ENGINE PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE COWLING AS M 1 6V NUT-WELD (M6X1 THD) 1 7T LINK M 1 8T NUT-WELD (M10X1.5 THD) BAR GRILL AS DOOR AS-RH DOOR AS-LH BAR PANEL-REAR-RH PANEL-REAR SPACER 9 1 9W PLATE Y LATCH AS (EACH INCLUDES) 1 6H PIN 1 7X SPRING-LATCH 1 8Y WASHER (1.57MM THK) 1 8Y HANDLE-LATCH 1 8Y BRACKET-MOUNTING 1 8Y SHAFT-LATCH T PAWL T LOCKNUT (9/16-18 THD) E BUMPER PLUG M T BOLT (M10X1.50X25MM) M T BOLT (M10X1.50X30MM) M T BOLT (M12X1.75X70MM) T WASHER (2.5MM THK) M T NUT (M10X1.50 THD) J SCREW-HEAD (3/8-16X.875IN) T WASHER-HARD (3MM THK) M T NUT (M12X1.75 THD) ROD-PROP ROD-PROP COVER-BATTERY K LOCKNUT (3/8-16 THD) X WASHER (3MM THK) BAR M T BOLT (M6X1.0X30MM) X WASHER (2MM THK) M V BOLT (M6X1.0X25MM) SEAL M-METRIC PART 164 FRAME AND BODY 1of2 KEBP

191 FRAME AND BODY ENCLOSURE GP-ENGINE (contd.) KEBP of2 FRAME AND BODY 165

192 SMCS FRAME AND BODY FRAME GP PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE B 1 1 7X SPACER-PIVOT (3.0MM THK) B 2 1 7X SPACER-PIVOT (1.6MM THK) 3 1 8T WASHER (4.0MM THK) M 4 1 7X BOLT (M24X3X90MM) PIN-PIVOT 6 1 3B FITTING-GREASE (1/8-27 THD) B SPACER (1.2MM THK) B SPACER (1.9MM THK) M 9 1 7X BOLT (M20X2.5X160MM) B X SPACER-PIVOT (1.2MM THK) M V LOCKNUT (M20X2.50 THD) BUSHING-SPRING BUSHING-SPRING BEARING-SPHERICAL J BEARING E PIN SCREW CHAIN X PIN AS-STEERING LOCK , YOKE AS 1 4V PLATE AS PIVOT AS PLATE FRAME AS 1 9R BOSS (M10X1.5X25MM) 1 9G BOSS AS 1 8V PLATE M 1 8T NUT-WELD (M10X1.5 THD) PLATE PLATE BRACKET-RH 1 4V PLATE AS M 1 6V NUT-WELD (M6X1 THD) 1 7G BAR 1 7R PLATE AS 1 7T LINK 1 7V PLATE AS B FITTING-GREASE (1/8-27 NPTF) (90 DEGREE) T WASHER-HARD (2.5MM THK) B SPACER (0.8MM THK) B SPACER (0.25MM THK) B SPACER (.6MM THK) B-USE AS REQUIRED PLATE L BOLT (3/8-16X1.0IN) 166 FRAME AND BODY 1of2 KEBP

193 FRAME GP (contd.) FRAME AND BODY KEBP of2 FRAME AND BODY 167

194 SMCS NOTE FRAME AND BODY MOUNTING GP-BRACKET PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 5R BRACKET AS M 2 1 8T BOLT (M10X1.50X20MM) M-METRIC PART 3 1 8T WASHER (2.5MM THK) 168 FRAME AND BODY 1of1 KEBP

195 SMCS , 7156 FRAME AND BODY SCRAPER & BUMPER GP PIN 1XZ1-UP PART OF DRUM GP-PADDED REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CY SCRAPER GP-BLADE 171 M 2 1 7X BOLT (M20X2.5X100MM) 3 1 8T WASHER (6.0MM THK) M 4 1 8T NUT (M20X2.50 THD) B SHIM 6 1 8T WASHER-PLATED (3.5MM THK) M 7 1 7X BOLT (M20X2.5X90MM) B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION KEBP of1 FRAME AND BODY 169

196 SMCS , 7156 NOTE FRAME AND BODY SCRAPER & BUMPER GP PIN 1XZ1-UP PART OF CHASSIS AR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BUMPER AS-BLADE M 2 1 7X BOLT (M20X2.5X100MM) 3 1 8T WASHER (6.0MM THK) M 4 1 8T NUT (M20X2.50 THD) B SHIM 6 1 8T WASHER-PLATED (3.5MM THK) M 7 1 7X BOLT (M20X2.5X90MM) B-USE AS REQUIRED M-METRIC PART 170 FRAME AND BODY 1of1 KEBP

197 SMCS NOTE FRAME AND BODY SCRAPER GP-BLADE PIN 1XZ1-UP PART OF SCRAPER & BUMPER GP REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE TIP PIN-FLEXIBLE SCRAPER AS-BLADE 1 4V PLATE AS SCRAPER AS KEBP of1 FRAME AND BODY 171

198 SMCS 6607 NOTE REF NO. FRAME AND BODY SCRAPER GP-DRUM PIN 1XZ1-UP PART OF CHASSIS AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BAR-ADJUSTMENT SCRAPER M 3 1 8T BOLT (M20X2.5X80MM) 4 1 8T WASHER (6.0MM THK) M 5 1 8T NUT (M20X2.50 THD) M-METRIC PART 6 1 7X WASHER (5MM THK) 7 1 3E LOCKNUT 8 1 1D BOLT-CARRIAGE 172 FRAME AND BODY 1of1 KEBP

199 MEMORANDA KEBP MEMORANDA 173

200 SMCS BRAKING SYSTEM LINES GP-BRAKE PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS I HOSE AS 3 1 7R CLAMP 4 1 4V BOLT (5/16-18X1.73IN) 5 1 4V PLATE AS 6 1 6V ELBOW-90 DEGREE (9/16-18 THD) 7 1 8T CONNECTOR 8 1 4J SEAL-O-RING (8.61MM ID) 9 1 6V ELBOW-SWIVEL J SEAL-O-RING (11.89MM ID) J SEAL-O-RING (9.19MM ID) G WASHER PUMP-HAND M X BOLT (M6X1.0X45MM) X WASHER (2MM THK) M C NUT (M6X1.00 THD) T ELBOW I HOSE AS HOSE AS D CLIP (14.29MM ID) S CLIP (31.75MM ID) M T BOLT (M10X1.50X25MM) T WASHER (2.5MM THK) M T NUT (M10X1.50 THD) I HOSE AS P LOCKNUT (9/16-18 THD) X ADAPTER (9/16-18 THD) P CONNECTOR VALVE-NEEDLE V TEE-FACE SEAL R PLATE CLAMP V PLATE C BOLT (5/16-18X1.375IN) J SEAL-O-RING (8.92MM ID) P ADAPTER I- HOSE FABRICATION GUIDE M-METRIC PART 174 BRAKING SYSTEM 1 of 2 KEBP Change 1

201 LINES GP-BRAKE (contd.) BRAKING SYSTEM KEBP of2 BRAKING SYSTEM 175

202 SMCS , 4282 NOTE BRAKING SYSTEM VALVE GP-BRAKE PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 2M SEAL-O-RING (19.18MM ID) 2 1 6V CONNECTOR-SEAL 3 1 6V SEAL-O-RING (12.47MM ID) 4 1 6V CONNECTOR-SEAL 5 1 6V SEAL-O-RING (18.94MM ID) 6 1 6V TEE 7 1 3J SEAL-O-RING (8.92MM ID) 8 1 4J SEAL-O-RING (8.61MM ID) 9 1 3J SEAL-O-RING (11.89MM ID) S PLUG-O-RING (9/16-18 THD) CONNECTOR Y G VALVE GP-BRAKE & SHIFT 178 M T BOLT (M10X1.50X90MM) T WASHER (2.5MM THK) V ELBOW-90 DEGREE (7/18-14 THD) V TEE P CLIP (26.5MM ID) V TEE V ELBOW-SWIVEL V REDUCER-O-RING V NUT (1 3/16-12 THD) M-METRIC PART Y-SEPARATE ILLUSTRATION 176 BRAKING SYSTEM 1of2 KEBP

203 VALVE GP-BRAKE (contd.) BRAKING SYSTEM KEBP of2 BRAKING SYSTEM 177

204 SMCS , 4356 NOTE BRAKING SYSTEM 1G-9759 VALVE GP-BRAKE & SHIFT PIN 1FS1-UP; 1XZ1-UP PART OF VALVE GP-BRAKE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 3J SEAL-O-RING (11.89MM ID) 1 9S PLUG-O-RING (9/16-18 THD) 2 1 3K SEAL-O-RING (16.36MM ID) 1 9S PLUG-O-RING (3/4-16 THD) 3 1 2U NUT-SOLENOID 4 1 3J SEAL-O-RING (8.92MM ID) 1 9S PLUG-O-RING (7/16-20 THD) 5 1 1G VALVE GP-CHECK 1 1G KIT-SEAL 1 9T KIT-SEAL 6 1 1G VALVE GP-SOLENOID (EACH INCLUDES) 1 1G KIT-SEAL 1 7X KIT-SEAL (INCLUDES O-RINGS) 7 1 1G LOCKNUT 8 1 1G SOLENOID AS 1 3E WEDGE (EACH INCLUDES) 1 8T-8729 PIN-CONNECTOR 1 3E RECEPTACLE AS KIT-RECEPTACLE (2 PIN) 1 8X KIT-SOLENOID 178 BRAKING SYSTEM 1of2 KEBP

205 BRAKING SYSTEM 1G-9759 VALVE GP-BRAKE & SHIFT (contd.) KEBP of2 BRAKING SYSTEM 179

206 SMCS , 4322, 4343 STEERING SYSTEM CONTROL GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF , OPERATOR AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y PUMP GP-METERING STEERING COLUMN GP 3 1 8T WASHER-HARD (2.5MM THK) 1 4L BOLT (3/8-16X1.5IN) 4 1 6V CONNECTOR-SEAL STEERING WHEEL NUT 7 1 1V COVER-EMBLEM 8 1 9K SCREW-TAPPING 9 1 3K SEAL-O-RING (16.36MM ID) 1 6V SEAL-O-RING (12.47MM ID) T CONNECTOR Y-SEPARATE ILLUSTRATION 180 STEERING SYSTEM 1of1 KEBP

207 MEMORANDA KEBP MEMORANDA 181

208 SMCS STEERING SYSTEM CYLINDER & MTG GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CY CYLINDER GP-HYDRAULIC 195 I HOSE AS 3 1 8C CONNECTOR 4 1 4J SEAL-O-RING (8.61MM ID) 5 1 8C CONNECTOR 6 1 4M BUSHING-TERMINAL 7 1 3B FITTING-HYDRAULIC C PIN AS BEARING CM T BOLT (M10X1.50X20MM) C X WASHER (3MM THK) B SPACER(1MM THK) B SPACER(1.6MM THK) B SPACER C SPACER(7MM THK) B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE I- HOSE FABRICATION GUIDE M-METRIC PART Y-SEPARATE ILLUSTRATION 182 STEERING SYSTEM 1of2 KEBP

209 STEERING SYSTEM CYLINDER & MTG GP-STEERING (contd.) KEBP of2 STEERING SYSTEM 183

210 SMCS , 4133, 4304 STEERING SYSTEM LINES GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS 2 1 6V SEAL-O-RING (12.47MM ID) 3 1 6V TEE I- HOSE FABRICATION GUIDE 184 STEERING SYSTEM 1of1 KEBP

211 MEMORANDA KEBP MEMORANDA 185

212 SMCS , 4133, 4304 STEERING SYSTEM LINES GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF , OPERATOR AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS HOSE AS 3 1 7X-0871 I TEE I HOSE AS I HOSE AS CLAMP-BLOCK M 7 1 8T BOLT (M10X1.50X80MM) 8 1 8T WASHER (2.5MM THK) M 9 1 8T LOCKNUT (M10X1.5 THD) SLEEVE-ABRASION M T BOLT (M10X1.5X50MM) J SEAL-O-RING (11.89MM ID) R CLAMP V PLATE X-0440 I BOLT (5/16-18X1.75IN) R PLATE V NIPPLE AS X CAP-DUST V SEAL-O-RING (12.47MM ID) K STRAP-CABLE (4.00IN DIA) V BOLT (5/16-18X1 731N) I- HOSE FABRICATION GUIDE M-METRIC PART 186 STEERING SYSTEM 1of2 KEBP

213 LINES GP-STEERING (contd.) STEERING SYSTEM KEBP of2 STEERING SYSTEM 187

214 SMCS STEERING SYSTEM PUMP & MTG GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE YC PUMP GP-STEERING Y GASKET 3 1 6I BOLT C 4 1 8T WASHER-HARD (2MM THK) M BOLT (M8X1.25X75MM) 6 1 2M SEAL-O-RING (19.18MM ID) 7 1 6V ELBOW 8 1 6V SEAL-O-RING (12.47MM ID) 9 1 3K SEAL-O-RING (16.36MM ID) V-9002 I ELBOW-45 DEGREE (3/4-16 THD) M SEAL-O-RING (29.74MM ID) V ELBOW-90 DEGREE K SEAL-O-RING (23.52 ID) C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION 188 STEERING SYSTEM 1of2 KEBP

215 STEERING SYSTEM PUMP & MTG GP-STEERING (contd.) KEBP of2 STEERING SYSTEM 189

216 SMCS NOTE STEERING SYSTEM PUMP GP-METERING PIN 1FS1-UP; 1XZ1-UP PART OF CONTROL GP-STEERING REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7J DRIVE-CONTROL END 2 1 7R SPACER J SEAL SPACER (4.04MM THK) 5 1 6E GEROTOR AS CAP BOLT 8 1 9T KIT-SPRING 9 1 6S RETAINER-BALL S BALL J F SEAL-O-RING (7.65MM ID) J H SEAL-O-RING (9.25MM ID) G SEAT G SCREW (9/16-18X0.559IN) J PIN (0.25 ODX1.62IN OAL) G RACE KIT-BEARING J SEAL J SEAL T BUSHING-TERMINAL J-5442 I RING-RETAINING (INTERNAL) (2.279IN OD) J F SEAL-LIP (25.4MM ID) KIT-SEAL (J) J-KIT MARKED J INCLUDES PARTS MARKED J AVAILABLE.REPAIR KIT (S): 190 STEERING SYSTEM 1of2 KEBP

217 PUMP GP-METERING (contd.) STEERING SYSTEM KEBP of2 STEERING SYSTEM 191

218 SMCS NOTE STEERING SYSTEM PUMP GP-STEERING PIN 1FS1-UP; 1XZ1-UP PART OF PUMP & MTG GP-STEERING REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GEAR-HELICAL KEY-WOODRUFF NUT-SLEEVE Z SEAL-BACKUP Z SEAL Z BUSHING Z GEAR-DRIVE Z BUSHING Z SEAL-O-RING Z FLANGE-MOUNTING Z RING-RETAINING Z SEAL Z GEAR-DRIVEN Z LOCKWASHER Z BOLT PLUG SPOOL-HIGH FLOW Z-NOT SERVICED SEPARATELY KIT-PUMP KIT-VALVE SEAL AVAILABLE REPAIR KIT(S): 192 STEERING SYSTEM 1of2 KEBP

219 PUMP GP-STEERING (contd.) STEERING SYSTEM KEBP of2 STEERING SYSTEM 193

220 SMCS 5056 NOTE HYDRAULIC SYSTEM CAP GP-HYDRAULIC OIL TANK PIN 1FS1-UP; 1XZ1-UP PART OF TANK GP-HYDRAULIC REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7H CAP-FILLER 2 1 4B BALL (9.52MM) 3 1 6H PLATE-PRESSURE 4 1 9H GASKET 5 1 3G GASKET 6 1 9J STRAINER 194 HYDRAULIC SYSTEM 1of1 KEBP

221 SMCS NOTE HYDRAULIC SYSTEM CYLINDER GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP 76.2MM(3IN) BORE X 304.8MM(12IN) STROKE PART OF CYLINDER & MTG GP-STEERING REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BEARING LOCKNUT J 3 1 5E SEAL J 4 1 5F SEAL-O-RING (24.99MM ID) 5 1 5E SLEEVE J 6 1 5H SEAL-O-RING (60.44MM ID) J 7 1 6J RING-BACKUP LOCKWIRE 9 1 2A BOLT B LOCKWASHER (.0771N THK) E WIPER-ROD J SEAL AVAILABLE REPAIR KIT(S): KIT-CYLINDER SEAL INCLUDES PARTS MARKED J) KEBP of1 HYDRAULIC STSTEM 195

222 SMCS NOTE HYDRAULIC SYSTEM CYLINDER GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF BLADE GP-COMPACTOR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE LOCKNUT J PISTON-SEAL J SEAL-O-RING 4 1 5E SLEEVE J 5 1 5H SEAL-O-RING (69.44MM ID) J 6 1 6J RING-BACKUP LOCKWIRE WASHER 9 1 2A BOLT (1/4-20X.625IN) J E WIPER-ROD J SEAL-ROD J F SEAL-O-RING (17.12MM ID) PISTON FITTING J KIT-SEAL J-KIT MARKED J INCLUDES PARTS MARKED J AVAILABLE REPAIR KIT(S): 196 HYDRAULIC SYSTEM 1of1 KEBP

223 MEMORANDA KEBP MEMORANDA 197

224 SMCS NOTE HYDRAULIC SYSTEM FILTER & MTG GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 8T ELBOW-90 DEGREE 2 1 8T WASHER (2.5MM THK) M 3 1 8T BOLT (M10X1.50X35MM) 4 1 6V SEAL-O-RING (12.47MM ID) 5 1 3D SEAL-O-RING (23.47MM ID) 6 1 6V ELBOW-90 DEGREE (1 1/16-12 THD) C 7 1 6V SEAL-O-RING (18.94MM ID) 8 1 6V TEE YC FILTER GP-HYDRAULIC 200 C X TEE C J SEAL-O-RING (11.89MM ID) C P ADAPTER C SWITCH AS-PRESSURE (HYD OIL) C 1 8T PIN-CONNECTOR C KIT-RECEPTACLE (3 PIN) C 1 3E WEDGE-RECEPTACLE LOCK C K SEAL-O-RING (16.36MM ID) C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION 198 HYDRAULIC SYSTEM 1of2 KEBP

225 HYDRAULIC SYSTEM FILTER & MTG GP-HYDRAULIC (contd.) KEBP of2 HYDRAULIC SYSTEM 199

226 SMCS NOTE HYDRAULIC SYSTEM FILTER GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF FILTER & MTG GP-HYDRAULIC REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 1G FILTER INDICATOR GP-FILTER CHANGE SEAL-O-RING SCREW 200 HYDRAULIC SYSTEM 1of1 KEBP

227 SMCS HYDRAULIC SYSTEM HYDRAULIC AR-AUXILIARY PIN 1FS1UP; 1XZ1-UP PART OF , GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CYLINDER & MTG GP-STEERING 182 Y FILTER & MTG GP-HYDRAULIC 198 Y LINES GP-AUXILIARY 202 Y LINES GP-HYDRAULIC FILTER 207 Y LINES GP-HYDRAULIC OIL COOLER 46 Y LINES GP-STEERING 184 Y PUMP&MTGGP-STEERING 188 Y VALVE & MTG GP-BYPASS 220 Y-SEPARATE ILLUSTRATION KEBP of1 HYDRAULIC SYSTEM 201

228 SMCS HYDRAULIC SYSTEM LINES GP-AUXILIARY PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS HOSE AS I- HOSE FABRICATION GUIDE 202 HYDRAULIC SYSTEM 1of1 KEBP

229 MEMORANDA KEBP MEMORANDA 203

230 SMCS REF NO. HYDRAULIC SYSTEM LINES GP-CONTROL PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE NOTE I HOSE AS I HOSE AS I HOSE AS I HOSE AS I HOSE AS 6 1 6R CLAMP 7 1 4V PLATE 8 1 7X BOLT (5/16-18X1.75IN) GUARD SPACER M T BOLT (M10X1.5X90MM) R PLATE X WASHER (3MM THK) E-9860 I LOCKNUT (5/16-18 THD) P BOLT (5/16-18X2.50IN) V ELBOW-90 DEGREE SWIVEL BAR AS 1 4V PLATE AS M T NUT (M10X1.50 THD) I- HOSE FABRICATION GUIDE M-METRIC PART 204 HYDRAULIC SYSTEM 1 of 2 KEBP Change 1

231 LINES GP-CONTROL (contd.) HYDRAULIC SYSTEM KEBP of2 HYDRAULIC SYSTEM 205

232 SMCS HYDRAULIC SYSTEM LINES GP-FLUSHING PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS I HOSE AS I HOSE AS I HOSE AS I- HOSE FABRICATION GUIDE 206 HYDRAULIC SYSTEM 1of1 KEBP

233 SMCS HYDRAULIC SYSTEM LINES GP-HYDRAULIC FILTER PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS I HOSE AS I HOSE AS I- HOSE FABRICATION GUIDE KEBP of1 HYDRAULIC SYSTEM 207

234 SMCS HYDRAULIC SYSTEM LINES GP-PILOT PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-PROPEL REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE I HOSE AS I HOSE AS I- HOSE FABRICATION GUIDE 208 HYDRAULIC SYSTEM 1of2 KEBP

235 LINES GP-PILOT (contd.) HYDRAULIC SYSTEM KEBP of2 HYDRAULIC SYSTEM 209

236 SMCS , 5073 HYDRAULIC SYSTEM PUMP GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF PUMP & MTG GP-VIBRATORY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y PUMP GP-PISTON KIT-PLUG (4 PIN) 3 1 3E WEDGE-PLUG LOCK 4 1 8T SOCKET-CONNECTOR Y-SEPARATE ILLUSTRATION 210 HYDRAULIC SYSTEM 1of1 KEBP

237 MEMORANDA KEBP MEMORANDA 211

238 SMCS NOTE HYDRAULIC SYSTEM PUMP GP-PISTON PIN 1FS1-UP; 1XZ1-UP PART OF PUMP GP-HYDRAULIC REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE RING-RETAINING CARRIER-SHAFT J 3 1 1G SEAL-UP 4 1 6V SEAL-O-RING (82.14MM ID) 5 1 5L RING-RETAINING BEARING-ROLLER KIT-SHAFT 8 1 1G BEARING-NEEDLE J 9 1 7M SEAL-O-RING (29.74NM ID) S PLUG (1 5/16-12 THD) GASKET-ADAPTER ADAPTER-FILTER SCREW-TORQUE LEVER J J SEAL-O-RING (11.89MM ID) S PLUG-O-RING (9/16-13 THD) S PLUG-O-RING (7/16-20 THD) JP M SEAL-O-RING (19.18MM ID) SETSCREW NUT-SEAL J NUT-SEAL COVER-SERVO HN SEAL-O-RING (11.89MM ID) HN RING-PISTON SCREEN-FILTER S PLUG-O-RING (1 1/1612 THD) J K SEAL-O-RING (16.36MM ID) Z HOUSING JP X RING-BACKUP P P , SEAL-O-RING (44.04MM ID) VALVE PIN LINK LINK-FEEDBACK SCREW-MOUNTING GASKET CONTROL SCREW-TORQUE LEVER SCREW-TORQUE LEVER LINKAGE-CONTROL COVER SCREW-TORQUE LEVER SPOOL SPRING S PLUG-O-RING (3/4-16 THD) 212 HYDRAULIC SYSTEM 1of3 KEBP

239 NOTE PUMP GP-PISTON (contd.) HYDRAULIC SYSTEM REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE SCREW COVER-SERVO SPOOL PLUG-O-RING J J SEAL-O-RING (10.52MM ID) PIN PLATE S X RING-RETAINING S X WASHER S G SPRING S G WASHER S G RETAINER S PIN KIT-RETAINER PISTON SWASHPLATE J BEARING-NEEDLE KIT-BEARING Z PLUG PLUG-RELIEF KIT-RELIEF SHIM SPRING G POPPET J GASKET J GASKET J GASKET Z COVER Z BEARING HZ PISTON-SERVO H SEAL-O-RING (11.89MM ID) PZ VALVE J RING-PISTON SZ CYLINDER BLOCK KIT-SEAL AVAILABLE REPAIR KIT(S): KIT-SERVO PISTON H KIT-PISTON RING KIT-VALVE PLUG KIT-CYLINDER BLOCK H-INCLUDED IN KIT-SERVO PISTON J-INCLUDED IN KIT-SEAL N-INCLUDED IN KIT-PISTON RING P-INCLUDED IN KIT-VALVE RING S-INCLUDED IN KIT-CYLINDER BLOCK Z-NOT SERVICED SEPARATELY KEBP of3 HYDRAULIC SYSTEM 213

240 PUMP GP-PISTON (contd.) HYDRAULIC SYSTEM 214 HYDRAULIC SYSTEM 3of3 KEBP

241 MEMORANDA KEBP MEMORANDA 215

242 SMCS HYDRAULIC SYSTEM TANK GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CAP GP-HYDRAULIC OIL TANK SWITCH AS-TEMPERATURE (HYD OIL) KIT-RECEPTACLE (3 PIN) 1 3E WEDGE-RECEPTACLE LOCK 1 8T PIN-CONNECTOR STRAP AS-HYDRAULIC TANK TANK AS-HYDRAULIC BRACKET 1 6B NUT-FULL (1/2-20 THD) 1 7J-5225 I FITTING (1 1/16X12 THD) 1 7J FITTING (3/4X16 THD) GAUGE-SIGHT 6 1 9S PLUG-O-RING (3/4-16 THD) M 7 1 8T NUT (M12X1.75 THD) 8 1 8T WASHER-HARD (3MM THK) 9 1 6V VALVE-SHUTOFF X-8381 I STRAINER X ADAPTER M X BOLT (M12X1.75X100MM) M SEAL-O-RING (29.74MM ID) V ELBOW (FACE SEAL) V CONNECTOR V-8637 I CONNECTOR-SEAL C ELBOW (45 DEG) V SEAL-O-RING (12.47MM ID) R WASHER P WASHER-HARD (4MM THK) K SEAL-O-RING (23.52MM ID) V SEAL-O-RING (18.94MM ID) E VENT K SEAL-O-RING (16.36MM ID) D SEAL-O-RING (23.47MM ID) V CAP AS (13/16-16 THD) E P-0743 HOSE (80 CM) D CLAMP-HOSE E-ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION 216 HYDRAULIC SYSTEM 1of2 KEBP

243 TANK GP-HYDRAULIC (contd.) HYDRAULIC SYSTEM KEBP of2 HYDRAULIC SYSTEM 217

244 SMCS 5051 HYDRAULIC SYSTEM VALVE & MTG GP-BLADE PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 7X VALVE GP-CONTROL K SEAL-O-RING (16.36MM ID) 3 1 8T WASHER (2.5MM THK) M 4 1 8T NUT (M10X1.50 THD) 5 1 3D SEAL-O-RING (23.47MM ID) 6 1 6V ELBOW-90 DEGREE (3/4-16 THD) BE 7 1 5E CABLE 1 3B COTTER PIN PIN 1 4F NUT 8 1 8T WASHER-HARD (2MM THK) 9 1 4M BOLT (1/4-20X.750IN) M T BOLT (M10X1.50X50MM) T ELBOW-90 DEGREE T ELBOW-90 DEGREE Y R CONTROL GP-BLADE V ADAPTER-O-RING N SCREW-HEAD V SEAL-O-RING (12.47MM ID) C ELBOW (45 DEG) M T BOLT (M10X1.50X160MM) T BOLT (5/16-18X2IN) V PLATE R CLAMP B-USE AS REQUIRED E-ORDER BY THE CENTIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION 218 HYDRAULIC SYSTEM 1of2 KEBP

245 HYDRAULIC SYSTEM VALVE & MTG GP-BLADE (contd.) KEBP of2 HYDRAULIC SYSTEM 219

246 SMCS 5076 NOTE HYDRAULIC SYSTEM VALVE & MTG GP-BYPASS PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-AUXILIARY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7M SEAL-O-RING (29.74MM ID) 2 1 6V CONNECTOR-SEAL 3 1 6V SEAL-O-RING (18.94MM ID) 4 1 6V REDUCER-O-RING 5 1 6V NUT (1 3/16-12 THD) 6 1 6V SEAL-O-RING (12.47MM ID) M 7 1 8T BOLT (M8X1.25X80MM) M-METRIC PART 8 1 8T WASHER-HARD (2MM THK) 9 1 6V TEE-SWIVEL V TEE V ELBOW-FACE SEAL VALVE-BYPASS 220 HYDRAULIC SYSTEM 1of1 KEBP

247 MEMORANDA KEBP MEMORANDA 221

248 SMCS 5051 NOTE HYDRAULIC SYSTEM 7X-8382 VALVE GP-CONTROL PIN 1FS1-UP; 1XZ1-UP PART OF VALVE & MTG GP-BLADE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 2 1 7R PLATE 3 1 7R RETAINER J 4 1 7R SEAL 5 1 7R VALVE AS Z BODY 7 1 7R PLUG AS J 8 1 3K SEAL-O-RING (16.36MM ID) 9 1 7R SPRING R POPPET LZ SPACER L R COLLAR L R SPRING L R WASHER LZ END CAP L L BOLT-SOCKET HEAD L R SPACER Z SPOOL J-INCLUDED IN 7R-4124 KIT-SEAL L-INCLUDED IN KIT-DETENT Z-NOT SERVICED SEPARATELY 7R KIT-SEAL KIT-DETENT AVAILABLE REPAIR KIT (S): 222 HYDRAULIC SYSTEM 1of2 KEBP

249 7X-8382 VALVE GP-CONTROL (contd.) HYDRAULIC SYSTEM KEBP of 2 HYDRAULIC SYSTEM 223

250 SMCS 6060, 6151 NOTE IMPLEMENTS BLADE GP-COMPACTOR PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BLADE AS 2 1 8G BEARING-SELF ALIGNING SPACER 4 1 9X RING-RETAINING BUSHING M 6 1 7X BOLT (M30X3.5X140MM) 7 1 7X WASHER M 8 1 8C NUT (M30X3.50 THD) PLATE BAR PLATE B SHIM M T BOLT (M20X2.5X150MM) T WASHER-PLATED (3.5MM THK) M V LOCKNUT (M20X2.50 THD) CY CYLINDER GP-HYDRAULIC X BOLT (1 ¼-7X9IN) X WASHER-HARD (6MM THK) J NUT (1 ¼-7 THD) X BOLT (1-1/4-7X4.50IN) BUSHING-TERMINAL EDGE-CUTTING (MID-SECTION) EDGE-CUTTING F BOLT-PLOW T WASHER (3.5MM THK) E LOCKNUT X PLATE-WEAR B FITTING-GREASE (1/8-27 THD) F PLUG-PIPE M C BOLT (M20X2.5X140MM) B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION Change IMPLEMENTS 1 of 2 KEBP

251 IMPLEMENTS BLADE GP-COMPACTOR (contd.) KEBP of2 IMPLEMENTS 225

252 SMCS 5622, 5656 NOTE VIBRATORY SYSTEM 1G-8830 GEARBOX GP-VIBRATORY PIN 1FS1-UP; 1XZ1-UP PART OF , DRUM GP-DRIVE & VIBRATORY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE SEAL 2 1 1G SPINDLE SEAL CUP-ROLLER BEARING CONE-ROLLER BEARING 6 1 5P CUP 7 1 5P CONE-ROLLER BEARING 8 1 1G LOCKNUT 9 1 1G WASHER-FLAT SEAL-O-RING M PLUG PLUG-MAGNETIC R LOCKWASHER F PLUG-PIPE G COVER-INPUT T BOLT (3/8-16X2IN) L BOLT (3/8-16X2.5IN) G LOCKWASHER K SEAL-O-RING (16.36MM ID) S-4185 I PLUG-O-RING (3/416 THD) 226 VIBRATORY SYSTEM 1of2 KEBP

253 VIBRATORY SYSTEM 1G-8830 GEARBOX GP-VIBRATORY (contd.) KEBP of2 VIBRATORY SYSTEM 227

254 SMCS 5050 VIBRATORY SYSTEM HYDRAULIC AR-VIBRATORY PIN 1FS1-UP; 1XZ1-UP PART OF , GENERAL AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y LINES GP-VIBRATORY 230 Y PUMP & MTG GP-VIBRATORY 232 Y-SEPARATE ILLUSTRATION 228 VIBRATORY SYSTEM 1of1 KEBP

255 MEMORANDA KEBP MEMORANDA 229

256 SMCS 5057 NOTE VIBRATORY SYSTEM LINES GP-VIBRATORY PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-VIBRATORY REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE HOSE AS I HOSE AS I HOSE AS CLAMP AS M 5 1 8T BOLT (M10X1.50X130MM) 6 1 8T WASHER (2.5MM THK) M 7 1 8T NUT (M10X1.5 THD) M 8 1 8T BOLT (M10X1.50X100MM) 9 1 8Y SPACER CLAMP V ELBOW-90 DEGREE (1 1/16-12 THD) C ELBOW V SEAL-O-RING (18.94MM ID) D SEAL-O-RING (23.47MM ID) V CLIP (28.58MM ID) D CLIP M T BOLT (M10X1.50X25MM) S CLIP (20.64MM 10) M T NUT (M10X1.50 THD) T WASHER-HARD (3MM THK) V-8624 I ELBOW V SEAL-O-RING (12.47MM ID) M SEAL-O-RING (19.18MM ID) I HOSE AS I- HOSE FABRICATION GUIDE M-METRIC PART 230 VIBRATORY SYSTEM 1of2 KEBP

257 LINES GP-VIBRATORY (contd.) VIBRATORY SYSTEM KEBP of2 VIBRATORY SYSTEM 231

258 SMCS 5070, 5652 VIBRATORY SYSTEM PUMP & MTG GP-VIBRATORY PIN 1FS1-UP; 1XZ1-UP PART OF HYDRAULIC AR-VIBRATORY REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CY PUMP GP-HYDRAUILIC 210 M BOLT-HEX SOCKET (ML2XL.75X80MM) M 3 1 8T NUT (ML2XL.75 THD) 4 1 8T WASHER-HARD (3MM THK) 5 1 7X SEAL-O-RING 6 1 6V SEAL-O-RING (18.94MM ID) 7 1 6V TEE 8 1 2M SEAL-O-RING (19.18MM ID) 9 1 7M SEAL-O-RING (29.74MM ID) X CONNECTOR V SEAL-O-RING (12.47MM ID) V NUT (1 3/16-12 THD) V REDUCER-O-RING V TEE-SWIVEL V CONNECTOR-SEAL V CONNECTOR-SEAL V-9853 I ELBOW-SWIVEL D SEAL-O-RING (23.47MM ID) C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION 232 VIBRATORY SYSTEM 1of2 KEBP

259 VIBRATORY SYSTEM PUMP & MTG GP-VIBRATORY (contd.) KEBP of2 VIBRATORY SYSTEM 233

260 SMCS 6645 NOTE VIBRATORY SYSTEM SHAFT GP-ECCENTRIC WEIGHT PIN 1FS1-UP; 1XZ1-UP PART OF DRUM GP-PADDED, DRUM GP-SMOOTH REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6V PLUG-PIPE (1/2 NPF) 2 1 7X SHOT 234 VIBRATORY SYSTEM 1of1 KEBP

261 MEMORANDA KEBP MEMORANDA 235

262 SMCS 7451 NOTE OPERATOR STATION CONSOLE GP-INSTRUMENT PIN 1FS1-UP; 1XZ1-UP PART OF WIRING GP-PLATFORM REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 9W KIT-SERVICE METER 2 1 4W INDICATOR-LEVEL SWITCH-START 4 1 9D SWITCH-TOGGLE (START AID) 5 1 7N LAMP (28 VOLT) 6 1 2N LAMP AS-INDICATOR 1 2V LENS-RED 1 6V LOCKWASHER 6V NUT-HEX (11/16-27 THD) M 6V SCREW-MACHINE 7 1 2V LENS-AMBER 8 1 5D LAMP 9 1 6L STRIP-TERMINAL DIODE AS M T BOLT B WASHER (1.2MM THK) N SCRRW-MACHINE (10-24X.75IN) LOCKNUT (10-24 THD)J J CLIP (12.7MM ID) X-8256 I WASHER (2MM THK) S STRAP-CABLE (1.75IN DIA) K STRAP-CABLE (4.00IN DIA) HARNESS AS-INSTRUMENT BOX AS-INSTRUMENT 1F NUT-WELD (3/8-16 THD) 7T LINK M 8T NUT-WELD (M8X1.25 THD) FILM-INSTRUMENT D PLUG-BUTTON Y M0DULE GP-WARNING INDICATOR PLATE FILM-INSTRUCTION FILM-INSTRUCTION M-METRIC PART Y-SEPARATE ILLUSTRATION 236 OPERATOR STATION 1of2 KEBP

263 OPERATOR STATION CONSOLE GP-INSTRUMENT (contd.) KEBP of 2 OPERATOR STATION 237

264 SMCS OPERATOR STATION CONSOLE GP-OPERATOR PIN 1FS1-UP; 1XZ1-UP PART OF WIRING GP-PLATFORM REF GRAPHIC NOTE NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE SWITCH (PARKING-BRAKE) KNOB LAMP (RED) 4 1 3T SWITCH AS-TOGGLE (SPEED RANGE) 5 1 1V SWITCH AS (VIBRATORY CONTROL) 1 3L LOCKWASHER (#6-INT) 1 6V SCREW-MACHINE (6-32X.25IN) 1 6T NUT-HEX (15/32-32 THD) 1 6T LOCKWASHER (12MM ID) 1 6T LOCKRING 6 1 3T SWITCH AS-HORN 1 9X BOOT-SWITCH 1 6V SCREW (10-32X.312 IN) 1 8F LOCKWASHER (0. 51MM THK) 1 7T KNOB-HORN 1 5L SCREW (8-32X.375IN) 1 3B LOCKWASHER (1.02MM THK) 1 6V NUT-HEX 1 2H LOCKWASHER (1.27MM THK) BLOCK-CONTACT FILM-CONTROL Y 9 1 1G HANDLE GP-CONTROL 246 Y LEVER GP-PROPEL V SEAL-O-RING (18.94 MM ID) E RECEPTACLE AS E WEDGE T PIN-CONNECTOR C LOCKNUT (1/4-20 THD) T BOLT (1/4-20X1IN) HARNESS AS-CONTROL N SCREW-HEAD K STRAP-CABLE (4.00IN DIA) M V SCREW-MACHINE M T LOCKNUT (M4X0.7 THD) S STRAP-CABLE PANEL AS-CONTROL 1 7T LINK W FUSE (10 AMP) BLOCK X SCREW-MACHINE (6-32 X.625IN) B LOCKWASHER B NUT (6-32 THD) BOARD AS-TERMINAL 1 3L LOCKWASHER (#6-INT) 1 6V SCREW-MACHINE (6-32 X.187IN) R RESISTOR N KNOB HARNESS AS HARNESS AS 238 OPERATOR STATION 1 of 2 KEBP

265 OPERATOR STATION CONSOLE GP-OPERATOR (contd.) KEBP of 2 OPERATOR STATION 239

266 SMCS NOTE OPERATOR STATION 7R-3147 CONTROL GP-BLADE-LEVER PIN 1FS1-UP; 1XZ1-UP PART OF VALVE & MTG GP-BLADE REF GRAPHIC NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 7R KNOB 2 1 7R BOOT J 3 1 1H LOCKWASHER (1/4-EXT.) 4 1 1B NUT (1/4-20 THD) 5 1 7H LOCKWASHER (5.28MM ID) 6 1 1B NUT (5/16-24 THD) 7 1 7R CLAMP-BASE 8 1 7R CLAMP J 9 1 7R GASKET R U-BOLT J H LOCKWASHER (NO.8) J R SCREW J S NUT-FULL (1/4-28 THD) J N COTTER J R CLEVIS J R PIN T BOLT (1/4-20X2.25IN) R PLATE K SCREW-MACHINE J-INCLUDED IN KIT-CABLE KIT-CABLE AVAILABLE REPAIR KIT(S): 240 OPERATOR STATION 1 of 2 KEBP

267 7R-3147 CONTROL GP-BLADE (contd.) OPERATOR STATION KEBP of 2 OPERATOR STATION 241

268 SMCS OPERATOR STATION CONTROL GP-SPEED & DIRECTION PIN 1FS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NOTE NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BRACKET 2 1 8T WASHER-HARD (2MM THK) M 3 1 8T BOLT (M8X1.25X20MM) BALL JOINT 5 1 4M BOLT (1/4-20X1.50IN) 6 1 8T WASHER-HARD (2MM THK) 7 1 7X CABLE 8 1 9X ROD-LINKAGE 9 1 5J WASHER B ROD END M V LOCKNUT (M6X1.00 THD) A PIN B COTTER M X BOLT (M6X1X35MM) M T BOLT (M6X1.0X20MM) C R CLAMP C BRACKET C PLATE CONTROL GP-THROTTLE HEAD V NUT (1/4-28 THD) B NUT (10-32 THD) C T BOLT (5/16-18X2IN) X SPACER V PLATE C-CHANGE FROM PREVIOUS TYPE M-METRIC PART 242 OPERATOR STATION 1 of 2 KEBP

269 OPERATOR STATION CONTROL GP-SPEED & DIRECTION (contd.) KEBP of 2 OPERATOR STATION 243

270 SMCS NOTE OPERATOR STATION GAUGE GP-VIBRATIONS PER MINUTE PIN 1FS1-UP; 1XZ1-UP PART OF ELECTRICAL AR REF GRAPHIC NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE GUARD-MAGNETO SENSOR 2 1 9X SEAL-BONDED 3 1 7R SENSOR-MAGNETIC HARNESS AS 5 1 6D CLIP (14.29MM ID) M 6 1 8T BOLT (M10X1.50X25MM) 7 1 8T WASHER (2.5MM THK) M 8 1 6V LOCKNUT (M10X1.50 THD) M-METRIC PART TACHOMETER X LAMP-INSTRUMENT M CLIP (15.8MM ID) 244 OPERATOR STATION 1 of 1 KEBP

271 SMCS NOTE OPERATOR STATION GUARD GP-VANDALISM PIN 1FS1-UP; 1XZ1-UP PART OF , OPERATOR AR REF GRAPHIC NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE COVER 2 1 1G BOLT 3 1 5C WASHER KEBP of 1 OPERATOR STATION 245

272 SMCS NOTE OPERATOR STATION 1G-6588 HANDLE GP-CONTROL PIN 1FS1-UP; 1XZ1-UP PART OF CONSOLE GP-OPERATOR REF GRAPHIC NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE SCREW SWITCH-BUTTON (VIBRATORY) CAP 4 1 5L SEAL-O-RING (14.0MM ID) GASKET 6 1 6B NUT (4-40 THD) HOUSING BOLT 9 1 3H NUT-JAM (1/2-13 THD) LEVER 246 OPERATOR STATION 1 of 1 KEBP

273 MEMORANDA KEBP MEMORANDA 247

274 SMCS NOTE OPERATOR STATION 7R-6606 LEVER GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF LEVER GP-PROPEL REF GRAPHIC NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 OS BOLT (1/4-28X1IN) 2 1 4D WASHER 3 1 7R SWITCH (REVERSE WARNING) 4 1 7R WASHER 5 1 2N COTTER 6 1 3B COTTER CONTROL 8 1 OS BOLT 9 1 7H LOCKWASHER (5.28MM ID) R BOOT R SPACER R LEVER (OUTPUT) R NUT J WASHER D LOCKNUT (1/4-20 THD) SWIVEL V NUT-FULL (5/16-24 THD) R CLAMP-BASE R CLAMP R U-BOLT T BOLT HOUSING-CONTROL 248 OPERATOR STATION 1 of 2 KEBP

275 7R-6606 LEVER GP-PROPEL (contd.) OPERATOR STATION KEBP of 2 OPERATOR STATION 249

276 SMCS OPERATOR STATION LEVER GP-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF CONSOLE GP-OPERATOR REF GRAPHIC NOTE NO REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 7R LEVER GP-PROPEL E PLUG AS-CONNECTOR 3 1 3E WEDGE-PLUG LOCK 4 1 8T SOCKET-CONNECTOR Y-SEPARATE ILLUSTRATION 250 OPERATOR STATION 1 of 1 KEBP

277 SMCS NOTE OPERATOR STATION MODULE GP-WARNING INDICATOR PIN 1FS1-UP; 1XZ1-UP PART OF CONSOLE GP-INSTRUMENT REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE LAMP (24 VOLT) KEBP of 1 OPERATOR STATION 251

278 SMCS NOTE OPERATOR STATION MOUNTING GP-RIFLE BRACKET PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BRACKET M 2 1 8T BOLT (M6X1.0X20MM) 3 1 9X WASHER (2MM THK) M 4 1 5C NUT (M6X1.00 THD) M-METRIC PART 252 OPERATOR STATION 1 of 1 KEBP

279 SMCS OPERATOR STATION OPERATOR AR PIN 1FS1-UP PART OF GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CONTROL GP-STEERING 180 Y GUARD GP-VANDALISM 245 Y LINES GP-STEERING 186 Y PLATFORM GP-OPERATOR 256 Y SEAT & MOUNTING GP 259 Y WIRING GP-PLATFORM 104 Y-SEPARATE ILLUSTRATION KEBP of 1 OPERATOR STATION 253

280 SMCS OPERATOR STATION OPERATOR AR PIN 1XZ1-UP PART OF GENERAL AR NOTE PART NUMBER QTY (PRODUCT LEVEL) PAGE Y CONTROL GP-STEERING 180 Y GUARD GP-VANDALISM 245 Y LINES GP-STEERING 186 Y PLATFORM GP Y SEAT & MOUNTING GP 259 Y WIRING GP-PLATFORM 104 Y-SEPARATE ILLUSTRATION 254 OPERATOR STATION 1 of 1 KEBP

281 MEMORANDA KEBP of 2 OPERATOR STATION 255

282 SMCS REF NOTE NO. OPERATOR STATION PLATFORM GP-OPERATOR PIN 1FS1-UP PART OF OPERATOR AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PLATFORM AS-OPERATOR PLUG M 3 1 8T BOLT (M20X2.5X120MM) M 4 1 6V NUT (M24X3.0THD) M 5 1 8T BOLT (M10X1.50X30MM) M 6 1 8T BOLT (M8X1.25X20MM) BOLT-SHOULDER M 8 1 8T BOLT (M10X1.50X25MM) 9 1 8T WASHER (2.5MM THK) M T BOLT (M24X3.0X120MM) M T BOLT (M12X1.75X90MM) G SPACER (6MM THK) M V LOCKNUT (M10X1.50 THD) M V LOCKNUT (M20X2.50 THD) M V LOCKNUT (M12X1.75 THD) P WASHER (2MM THK) P WASHER-HARD (4MM THK) E MOUNT G COVER PLATE AS-SEAT M 1 8T NUT-WELD (M10X1.5 THD) G COVER DOOR AS M C B0LT (M6X1.0X16MM) X WASHER (2MM THK) M LOCKNUT (M6X1 THD) PANEL-LH PANEL-FRONT M T BOLT (M10X1.50X60MM) M T NUT (M10X1.50 THD) X WASHER (3MM THK) PLATE M T BOLT (M10X1.50X35MM) PLATE AS M 1 8T NUT-WELD (M10X1.5 THD) M-METRIC PART 256 OPERATOR STATION 1 of 2 KEBP

283 OPERATOR STATION PLATFORM GP-OPERATOR (contd.) KEBP of 2 OPERATOR STATION 257

284 SMCS REF NOTE NO. OPERATOR STATION PLATFORM GP-OPERATOR PIN 1XZ1-UP PART OF OPERATOR AR GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PLATFORM AS 1 7T LINK M 1 8T NUT-WELD (M8X1.25 THD) BOSS (13MM THK) M 1 8T NUT-WELD (M10X1.5 THD) 1 7T LINK M 1 8T NUT-WELD (M10X1.5 THD) 1 9G BOSS AS 1 8S PLATE GROUNDING M 1 8T NUT-WELD (M10X1.5 THD) PLUG M 3 1 8T BOLT (M20X2.5X120MM) M 4 1 6V NUT (M24X3.0THD) M 5 1 8T BOLT (M10X1.50X30MM) M 6 1 8T BOLT (M8X1.25X20MM) BOLT-SHOULDER M 8 1 8T BOLT (M10X1.50X25MM) 9 1 8T WASHER (2.5MM THK) M T BOLT (M24X3.0X120MM) M T BOLT (M12X1.75X90MM) G SPACER (6MM THK) M V LOCKNUT (M10X1.50 THD) M V LOCKNUT (M20X2.50 THD) M V LOCKNUT (M12X1.75 THD) P WASHER (2MM THK) P WASHER-HARD (4MM THK) E MOUNT G COVER PLATE AS-SEAT M 1 8T NUT-WELD (M10X1.5 THD) G COVER DOOR AS M C B0LT (M6X1.0X16MM) X WASHER (2MM THK) M LOCKNUT (M6X1 THD) PANEL-LH PANEL-FRONT M T BOLT (M10X1.50X60MM) M T NUT (M10X1.50 THD) X WASHER (3MM THK) PLATE M T BOLT (M10X1.50X35MM) RAIL AS PLATE AS M 1 8T NUT-WELD (M10X1.5 THD) M-METRIC PART OPERATOR STATION 1 of 2 KEBP

285 OPERATOR STATION PLATFORM GP-OPERATOR (contd.) KEBP of 2 OPERATOR STATION 257.2

286 SMCS NOTE OPERATOR STATION ROPS GP PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE CANOPY M 2 1 8T BOLT (M20X2.5X80MM) 3 1 8T WASHER-PLATED (3.5MM THK) M 4 1 8T NUT (M20X2.50 THD) M-METRIC PART 258 OPERATOR STATION 1 of 1 KEBP

287 SMCS OPERATOR STATION SEAT & MOUNTING GP PIN 1FS1-UP; 1XZ1-UP PART OF , OPERATOR AR REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 9C SEAT GP-ADJUSTABLE 261 Y SEAT BELT GP P SLEEVE-CABLE SPLICE 4 1 8T WASHER (2.5MM THK) M 5 1 8T BOLT (M10X1.50X25MM) KIT-FASTENER M-METRIC PART Y-SEPARATE ILLUSTRATION KEBP of 1 OPERATOR STATION 259

288 SMCS NOTE REF NO. OPERATOR STATION SEAT BELT GP PIN 1FS1-UP; 1XZ1-UP PART OF SEAT & MOUNTING GP GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE NO SERVICEABLE PARTS 260 OPERATOR STATION 1 of 1 KEBP

289 SMCS OPERATOR STATION 9C-4449 SEAT GP-ADJUSTABLE PIN 1FS1-UP; 1XZ1-UP PART OF SEAT & MOUNTING GP REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y 1 1 9V SEAT GP L LOCKNUT 3 1 9X BOLT 4 1 5M WASHER (2.5MM THK) 5 1 8R HOLDER SCREW-FLAT HEAD Y 7 1 9V SUSPENSION GP-SEAT V ARMREST AS-RH 1 9V PAD AS 1 2K SCREW-MACHINE 9 1 5S BOLT (3/8-16X1.75IN) 1 8Y SPACER 1 2K LOCKNUT (3/8-16 THD) V BRACKET-RH V ARMREST AS-LH 1 9V PAD AS 1 2K SCREW-MACHINE S BOLT (3/8-16X1.75IN) 1 9V SPACER 1 2K LOCKNUT (3/8-16 THD) V BRACKET-LH Y-SEPARATE ILLUSTRATION KEBP of 1 OPERATOR STATION 261

290 SMCS OPERATOR STATION 9V-8184 SEAT GP-ADJUSTABLE PIN 1FS1-UP; 1XZ1-UP ADJUSTER-SUSPENSION PART OF 9C-4449 SEAT GP-ADJUSTABLE REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE BE 1 1 7X-7877 STRIP-EDGING 2 1 8R CUSHION AS-SEAT 3 1 8R CUSHION AS-BACK 4 1 6W BAR 5 1 6W BAR AS 6 1 9C LEVER 7 1 8T BOLT (5/16-18X.875IN) NUT (5/16-18 THD) 9 1 6W ADJUSTER AS W SPRING SCREW-FLAT HEAD V SHELL AS S SCREW-HEX HEAD W CLIP W HOLDER T RIVET-POP P LANYARD A 1 5P SLEEVE-CABLE SPLICE B WASHER B WASHER W CAP A-NOT PART OF THIS GROUP B-USE AS REQUIRED E-ORDER BY THE CENTIMETER 262 OPERATOR STATION 1 of 2 KEBP

291 9V-8184 SEAT GP-ADJUSTABLE (contd.) OPERATOR STATION KEBP of 2 OPERATOR STATION 263

292 SMCS NOTE REF NO. OPERATOR STATION 9V-7924 SUSPENSION GP-SEAT PIN 1FS1-UP; 1XZ1-UP PART OF 9C-4449 SEAT GP-ADJUSTABLE GRAPHIC REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 6W CABLE 2 1 6W LINK AS 3 1 9C KNOB C 4 1 8R SPACER C 5 1 8R SPACER 6 1 2K PIN-SPRING 7 1 4V SPRING 8 1 5H PIN-SPRING 9 1 4V INDICATOR M BOLT (3/8-16X.750IN) K LOCKNUT (3/8-16 THD) T BOLT (7/16-20X1IN) 1 8R LOCKNUT 1 8S SPACER 1 5D WASHER C V RETAINER V BEARING V BEARING C R SHAFT-GOVERNOR CONTROL C R PAD-ROLLER C R ROLLER-GUIDE C R SPACER V BUMPER V-3O43 1 LINK AS W ANGLE AS-RH C BOLT V ARM AS 2 6H SPACER 2 5V BEARING V HOUSING AS-UPPER W CHANNEL AS V SPRING W ANGLE AS-LH V BOLT-SHOULDER (7/16-20X1-1/4IN) 2 8S LOCKNUT-FLANGE (7/16-20 THD) 2 8S SPACER 2 5D WASHER M BOLT (3/8-16X.750IN) W ABSORBER-SHOCK V BOLT (3/8-16X59.43MM OAL) 2 6D LOCKNUT V ANGLE-LH V BEARING V BOOT 264 OPERATOR STATION 1 of 4 KEBP

293 NOTE 9V-7924 SUSPENSION GP-SEAT (contd.) OPERATOR STATION REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE C FASTENER V HOUSING-LOWER V ANGLE-RH V SPRING W LINK K LOCKNUT (3/8-16 THD) 2 4B WASHER (1.6MM THK) V GEAR AS (100 T) 2 4V WASHER V PLATE AS B WASHER (2.5MM THK) K PIN-SPRING V GEAR AS (28 T) V BRACKET V BOLT-CARRIAGE (BRAKE BAND) LOCKNUT V LATCH AS J PIPE C CAP W LEVER 2 2L PIN-SPRING W BUMPER C-CHANGE FROM PREVIOUS TYPE KEBP of 4 OPERATOR STATION 265

294 9V-7924 SUSPENSION GP-SEAT (contd.) OPERATOR STATION 266 OPERATOR STATION 3 of 4 KEBP

295 9V-7924 SUSPENSION GP-SEAT (contd.) OPERATOR STATION KEBP of 4 OPERATOR STATION 267

296 SERVICE EOUIPMENT AND SUPPLIES PLATE & FILM GP PIN 1FS1-UP; 1XZ1-UP PART OF , CHASSIS AR SMCS , 7557, 7563 NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 9X PLATE (PRODUCT I.D.) 2 1 6V PLATE 3 1 5P PLATE-WARNING 4 1 1G TACK-FASTENER TAG-ANTIFREEZE 6 1 1G PLATE-WEAR FILM-INSTRUCTION FILM-IDENTIFICATION (EXTENDED LIFE COOLANT) FILM-IDENTIFICATION V FILM-WARNING (JUMPER CABLE USE) NBC WARNING DECAL Change SERVICE EQUIPMENT AND SUPPLIES 1 of 2 KEBP

297 SERVICE EQUIPMENT AND SUPPLIES PLATE & FILM GP (contd.) KEBP of 2 SERVICE EQUIPMENT AND SUPPLIES 269

298 SMCS NOTE SERVICE EQUIPMENT AND SUPPLIES TOOL BOX GP PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 8W TOOL BOX AS PLATE M 3 1 8T BOLT (M10X1.50X30MM) 4 1 8T WASHER (2.5MM THK) M 5 1 8T NUT (M10X1.50 THD) M-METRIC PART 270 SERVICE EQUIPMENT AND SUPPLIES 1 of 1 KEBP

299 SMCS OTHER HYDRAULIC AR-PROPEL PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y LINES GP-BRAKE 174 Y LINES GP-FLUSHING 206 Y LINES GP-PILOT 208 Y LINES GP-PROPEL 132 Y MOTOR & MTG GP-PROPEL 135 Y PUMP & MTG GP-PROPEL 148 Y VALVE & MTG GP-HYDRAULIC 272 Y VALVE GP-BRAKE 176 Y VALVE GP-PROPEL 155 Y-SEPARATE ILLUSTRATION KEBP of 1 OTHER 271

300 SMCS OTHER VALVE & MTG GP-HYDRAULIC PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NOTE NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE Y VALVE GP-FLUSHING M 2 1 8T BOLT (M8X1.25X90MM) M 3 1 8T WASHER-HARD (2MM THK) 4 1 3J SEAL-O-RING (8.92MM ID) 5 1 7X COUPLING 6 1 4J SEAL-O-RING (8.61MM ID) 7 1 3K SEAL-O-RING (16.36MM ID) 8 1 6V ELBOW-90 DEGREE (9/16-18 THD) 9 1 6V SEAL-O-RING (12.47MM ID) V CONNECTOR D SEAL-O-RING (23.47MM ID) V ELBOW-90 DEGREE (1 1/16-12 THD) V SEAL-O-RING (19.94MM ID) J SEAL-O-RING (11.89MM ID) V NIPPLE AS X CAP-DUST R VALVE AS-FLUID SAMPLING (HYDRAULIC) M-METRIC PART Y-SEPARATE ILLUSTRATION 272 OTHER 1 of 2 KEBP

301 OTHER VALVE & MTG GP-HYDRAULIC (contd.) KEBP of 2 OTHER 273

302 SMCS NOTE OTHER VALVE GP-FLUSHING PIN 1FS1-UP; 1XZ1-UP PART OF , CONVERSION AR-MACHINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 1 9S PLUG-O-RING (9/16-18 THD) 2 1 3J SEAL-O-RING (11.89MM ID) PLUG-ORIFACE VALVE (CHARGE RELIEF) VALVE GP-SHUTTLE 6 1 7R KIT-SEAL KIT-VALVE REPAIR 274 OTHER 1 of 1 KEBP

303 SMCS 1353, 1374 NOTE OTHER RADIATOR & OIL COOLER GP PIN 1IFS1-UP; 1XZ1-UP PART OF INSTALLATION AR-ENGINE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE RADIATOR GP 1 6L CAP-RADIATOR COOLER-OIL 3 1 5P CLAMP (HOSE) HOSE 5 1 8T WASHER (2.5MM THK) MOUNT AS 1 7T LINK HOSE SHROUD AS M 1 8T NUT-WELD (M10 X 1.5 THD) M 9 1 8T BOLT (M10 X 50 X 16MM) D MOUNTING T WASHER-PLATED (3MM THK) T BOLT (3/8 16 X 2.75 IN) T WASHER-HARD (2.5MM THK) K LOCKNUT (3/8 16 THD) M T BOLT (M10 X 1.50 X 20MM) V CONNECTOR-SEAL D SEAL-O-RING (23.47MM ID) V CONNECTOR SEAL V SEAL-O-RING (18.94MM ID) M SEAL-O-RING (29.74MM ID) K SEAL-O-RING (23.52MM ID) VALVE AS-CHECK M T BOLT (M10 X 1.50 X 30MM) PLATE AS PLATE BRACKET S BOLT (3/8 16 X 1.75IN) M-METRIC PART KEBP of 2 OTHER 275

304 OTHER RADIATOR & OIL COOLER GP (contd.) 276 OTHER 2 of 2 KEBP

305 OTHER REMOVABLE HANDRAIL NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE HANDRAIL, REMOVABLE 2 1 8T BOLT 3 1 8T WASHER 4 1 8T NUT KEBP of 1 OTHER 277

306 OTHER PAD-FOOT SHELL KIT NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE PAD-FOOT SHELL KIT PAD-FOOT SHELL 3 1 8T BOLT (M20 X 2.5 X 120 MM) 4 1 8T WASHERS 5 1 8T NUT - FULL 6 1 6V LOCKNUTS 7 1 8T BOLT (M20 X 2.5 X 70 MM) 8 1 8T WASHER - HARD Change SPECIAL TOOLS 1 of 1 KEBP

307 SPECIAL TOOLS UNIT MAINTENANCE SPECIAL TOOLS NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE SCREWDRIVER ATTACHMENT (55719) FTX RATCHET PULLER (11083) 8S-9906 KEBP of 1 Change 1 SPECIAL TOOLS 279

308 SPECIAL TOOLS DIRECT SUPPORT MAINTENANCE SPECIAL TOOLS NOTE REF GRAPHIC NO. REF PART NUMBER QTY (PRODUCT LEVEL) PAGE 1 PEFFF INSTALLER U XDFZZ PD163A-1 COVER GUIDE 3 XDFZZ U6201 PLATE 4 PEFFF U6205 GUARD, DIESEL ENGINE 5 XDFZZ U6202 PLATE 6 XDFZZ U6204 GUIDE SEAL 7 XDFZZ U6203 INSTALLER 8 PEFFF ADAPTER, MECHANICAL U U6208 LOCATOR U6207 PLATE U6206 STUD U6209 SLEEVE U6211 INSTALLER Y6339 SEAL, INSTALLATION 280 SPECIAL TOOLS 1 of 2 KEBP

309 SPECIAL TOOLS DIRECT SUPPORT MAINTENANCE SPECIAL TOOLS (CONTD.) KEBP of 2 SPECIAL TOOLS 281/(282 blank)

310

311 PART NUMBER INDEX Part Page Part Page Part Page Part Page PRIMARY REFERENCE S S S S S T T KEBP Change 1 PART NUMBER INDEX B1

312 Part Page Part Page Part Page Part Page PRIMARY REFERENCE B2 PART NUMBER INDEX Change 1 KEBP

313 Part Page Part Page Part Page Part Page PRIMARY REFERENCE KEBP Change 1 PART NUMBER INDEX B3

314 Part Page Part Page Part Page Part Page PRIMARY REFERENCE B4 PART NUMBER INDEX Change 1 KEBP

315 Part Page Part Page Part Page Part Page PRIMARY REFERENCE A A B B B C C C D F F G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G H H H H J J J L M M N N N P P P S S S S T V V W A A A B B B D H H H J K K K K L L L M M N N N N KEBP Change 1 PART NUMBER INDEX B5

316 Part Page Part Page Part Page Part Page P P P P R S S U V V V W B B B B B B B B B D E E E E E E E E E E E E E E E E E E E E E E E-986l F F F F G G G G H J J J J J K K K K K L N N N S S S S S T T T T T V B B B B B B B B B B B D D D F J J K L L L L M M M M M M M M P P P P P P P P S V V V V V V V V V V V V V V V V W W W W B B B B C C C C C C PRIMARY REFERENCE B6 PART NUMBER INDEX Change 1 KEBP

317 Part Page Part Page Part Page Part Page 5C C C D D D E E E E E E E E E E F F F H H J J J K K L L L L L L M M P P P P P P P P P P P P P P P P P P P P P P P P P P P P P R R R R S S T V V V V V Y B B D D D D E F F H H H H I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I J J J L L L l R R R R R S S T T T V V V V V V V V V V V V V V V V V PRIMARY REFERENCE KEBP Change 1 PART NUMBER INDEX B7

318 Part Page Part Page Part Page Part Page V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V W W W W W W W W W W W W W W W W Y Y B B C C C C C C C C C E F G G H H H J J J J J K L L M M N N N N N N N R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R T T T T T T T T T T T T V V V W W W W W W W W W W W W W W W X PRIMARY REFERENCE B8 PART NUMBER INDEX Change 1 KEBP

319 Part Page Part Page Part Page Part Page X X X x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X B C C C C C C C C C C C C C C C C C C C C C D F F F F G H H H J K L M M N N N P R R R R R R R R R R S S S S T T T T T T T T T T T T T PRIMARY REFERENCE KEBP Change 1 PART NUMBER INDEX B9

320 Part Page Part Page Part Page Part Page 8T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T t T T T T T T V V V W X X Y Y Y Y Y Y Y B PRIMARY REFERENCE B10 PART NUMBER INDEX Change 1 KEBP

321 Part Page Part Page Part Page Part Page 9B B B B C C C C C C D D D F F F G G G G G H H H J J K L M M M N P R R S S S S S S S S S S S S S PRIMARY REFERENCE S S S T T T U U U U U U U U U U U U V-3O V V V V V V V V V V V V V V V W W W W W W W W W W W W W X X X X X X X X X X X X X X X X X X x X X X X X X X Y Y Y Y F FTX P PD163A KEBP Change 1 PART NUMBER INDEX B11

322 MEMORANDA B12 MEMORANDA Change 1 KEBP

323 APPENDIX C SECTION C NSN CROSS-REFERENCE C-1. SCOPE This appendix provides cross-reference from Caterpillar part number to National Stock Number (NSN) and from NSN to Caterpillar part number. C-2. GENERAL All cross-reference lists are presented in alphanumeric order. Caterpillar part numbers which do not have an associated NSN listed do not have an NSN and must be ordered by Caterpillar part number. C-3. CATERPILLAR PART NUMBER TO NSN CROSS-REFERENCE LIST FTX PD163A-1 0S S S S S T T C-1 Change 1

324 A A B B B C C C D F F G G G G G G G G G G G G G G G G G G G G G G G G G G G Change 1 1G G G G G G G G G G G G G G G G G G G H H H H J J J L M M N N N P P P S S S S T V V W C

325 C Change 1

326 Change C

327 C Change 1

328 Change A A A B B D H H H J K K C-6 2K L L L M N N N N P P P P R S S U V V V W B B B B B B B B B D E E E E E E E E E E E E E E E E E E E E E F F F G G G G H J J J

329 3J J K K K K K L N N N S S S S S T T T T T V B B B B B B B B B B B D D D F F J J K L L L L M M M M M M M M P P P P P P P P S V V V V V V V V V V V V V V V W W W W B B B B C C C C C C C C C D D D E E E E E E E E E E E F F F H H J J J K K L L L L L L C-7 5M M P P P P P P P P P P P P P P P P P P P P P P P P P P P P R R R R S S T V V V V V Y B B D D D D E F F H H H H I I I I I I Change 1

330 6I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I J J L L L Change 1 6L R R R R R S S T T T V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V C-8 6V V V V V V V V V V V V V V V V W W W W W W W W W W W W W W W W Y Y B B C C C C C C C C C E F G G H H H J J J J J K L L M M N

331 7N N N N N N R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R T T T T T T T T T T T V V V W W W W W W W W W W W W W W W X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X C-9 7X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Change 1

332 7X X X X X X X X X B C C C C C C C C C C C C C C C C C C C C C D F F F F G H H H J K L M M N N N P R R R R R R R R R R S S S S Change 1 8T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T C-10 8T T T T T T T T T T T T T T T T T T T T T T T V V V W X Y Y Y Y Y Y Y B B B B C C C C C C D D D F F G G G G G H H H J J K L M

333 9M M N P R R S S S S S S S S S S S S S S S T T T U U6201 9U6202 9U6203 9U6204 9U U6206 9U6207 9U6208 9U6209 9U U6211 9V V V V V V V V V V V V V V V V W W W W W W W W W W W W X X X X X X X X X X X X X X X X X X X X X X X X X X Y Y Y Y C-11 Change 1

334 C-4. NSN TO CATERPILLAR PART NUMBER CROSS-REFERENCE LIST This section lists parts in NIIN (NATO Item Identification Number) order P B B B B M N B M A S S A P L M T H B B M B B H P B S H F L B A P S A S B L B B F M B B B F M M S N S B B S M M-2772 Change B S B M M L L F S D B B L J L F H F B F B V H F H L H S V B L H F M S H K L B L M B F B T H B F D J H H L L H M-8485 C V M D S K J F M F J S H S S J J D S P H K D V K S S L D D L S H H B J F H S S H M F J J S B L P H J N G L P P P-8244

335 R P T P S P P F V V K V V V D G R M N N V T V V F V J V D S F V V V V T V P B P V P J V S W V S V P N N P H V V D S P N V V P C V V V P G S V P V V J R W T V R P B M H R V W V S T T B N S D W T K V J T G T D T V V V V V V J S X T V W S J N P G C V-7943 C K T J N R V T T S M V T T T X T V T T X C T S C W T T T T T T S T T V W W W T T W V B T FTX P X S X X E R L T C T T T T T T C-8312 Change 1

336 C V V V V V V V V V P X X T T T T T T T T X T R X T I T X X E E E X N I I X Y W T C I W N N F I I T X I I Change E E E E C E T T I X X X T T P T T T T N X X X C L E G S V V J V V T C V T X X X X X X X U U U E E E V E V V K L-6726 C C V V V X G X T X X X X T X T T T T V E T J N I I T T I Y I V W E X E Y P X V

337 V R X W C W X X D C R X X V R W T W I T C T X V G G W X R X C X G C V W C X X X X G X X X J X T V X G X X X X W I G X G G G X X X X W X R X X-5460 Change 1

338 X X X X C X X X V V X X E X X V X X E X X W T T T W X P X X R G X-5147 Change X X W X I W X C I I V X X R X C X G W X I R G X I E W X X-5492 C X V V V R V V R V V W R W W H I I

339 V Y V V G G T C T X T T W N R T W W T T T T T T T C T D W W E C I G T R X W X C G W W C T X V V V V C W W C C C C W W C W G T G L G X W T X X I A G V G T T R V C E J C K E R E E J C Change 1

340 X W T X G X E G X X X R G X G G I W G G W D E X Y V R C C Change P I E R X I Y J E I X I G C V V T P V C V V X X R Y Y V P I V E I G X G X X E X X B E P C I-0223

341 X G E I E R W C Y G X G R L X X X X X X R N X N P U X I I V I K I G G I I G I X C P X I N G R P-2567 C P T T P T I P T Y I I I Y V G R G G R I C R V G X X P X Change 1

342 X X C C I X I G I I I I K C V R C Y P R I Y K G I G G P P P R R-9555 Change P R X R G W R W R G R G V R R V C C I I T R R C X I R K I Y I N T X R I R X G D C T S L I X R R R R R C

343 I R V X R V V V X PD163A-1 0T B S S C Change 1

344 C T D P T I I R G J R X X X K T T U6201 9U6202 9U6203 9U6204 9U6206 9U6207 9U6208 9U6209 9U6211 9X X-8276 Change 1

345 By Order of the Secretary of the Army: Official: ERIC K. SHINSEKI General, United States Army Chief of Staff JOEL B. HUDSON Administrative Assistant to the Secretary of the Army DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN:

346 PUBLICATION NUMBER TM PUBLICATION DATE PUBLICATION TITLE Decontaminating Apparatus Power Driven, Skid-Mounted: 500-Gallon, M12A1 BE EXACT PINPOINT WHERE IT IS PAGE NO. PARA- GRAPH FIGURE NO. TABLE NO. IN THIS SPACE, TELL WHAT IS WRONG AND WHAT SHOULD BE DONE ABOUT IT: TEAR ALONG PERFORATED LINE Tank unit illustration shows suction hose item #3 as two hoses coupled together. Reason: suction hose is now one hose Text refers to cleaning solvent item 7, App. D in Expendable Supplies Section. Reason: Should be item 10, App. D Blender hose illustration is not accurate as shown. Reason: Blender hose should show quick-disconnect couplings at both ends. PRINTED NAME, GRADE OR TITLE, AND TELEPHONE NUMBER SSG. TED RYBA DA 1JUL FORM PREVIOUS EDITIONS ARE OBSOLETE. SIGN HERE: SSG Ted Ryba P.S. IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR RECOMMENDATION, MAKE A CARBON COPY OF THIS AND GIVE IT TO YOUR HEADQUARTERS.

347 REVERSE OF DA FORM FILL IN YOUR UNIT S ADDRESS DEPARTMENT OF THE ARMY OFFICIAL BUSINESS FOLD BACK TEAR ALONG PERFORATED LINE NOTE: Apply Stamp Commander US Army Tank-automotive and Armaments Command ATTN: AMSTA-AC-NML Rock Island, IL

348 PUBLICATION NUMBER PUBLICATION DATE PUBLICATION TITLE Roller, Vibratory, Self-propelled, Types I & III, Caterpillar Model CS-433C BE EXACT PINPOINT WHERE IT IS PAGE NO. PARA- GRAPH FIGURE NO. TABLE NO. IN THIS SPACE, TELL WHAT IS WRONG AND WHAT SHOULD BE DONE ABOUT IT: TEAR ALONG PERFORATED LINE PRINTED NAME, GRADE OR TITLE, AND TELEPHONE NUMBER SIGN HERE: DA 1JUL FORM PREVIOUS EDITIONS ARE OBSOLETE. P.S. IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR RECOMMENDATION, MAKE A CARBON COPY OF THIS AND GIVE IT TO YOUR HEADQUARTERS.

349 REVERSE OF DA FORM FILL IN YOUR UNIT S ADDRESS DEPARTMENT OF THE ARMY OFFICIAL BUSINESS FOLD BACK TEAR ALONG PERFORATED LINE Commander US Army Tank-automotive and Armaments Command ATTN: AMSTA-AC-NML Rock Island, IL

350

351 LINEAR MEASURE 1 Centimeter=10 Millimeters=0.01 Meters= Inches 1 Meter=100 Centimeters=1000 Millimeters=39.37 Inches 1 Kilometer=1000 Meters=0.621 Miles WEIGHTS 1 Gram=0.001 Kilograms=1000 Milligrams=0.035 Ounces 1 Kilogram=1000 Grams=2.2 Lb 1 Metric Ton=1000 Kilograms=1 Megagram=1.1 Short Tons LIQUID MEASURE 1 Milliliter=0.001 Liters= Fluid Ounces 1 Liter=1000 Milliliters=33.82 Fluid Ounces THE METRIC SYSTEM AND EQUIVALENTS APPROXIMATE CONVERSION FACTORS SQUARE MEASURE TO CHANGE TO MULTIPLY BY Inches... Centimeters Feet... Meters Yards... Meters Miles... Kilometers Square Inches... Square Centimeters Square Feet... Square Meters Square Yards... Square Meters Square Miles... Square Kilometers Acres... Square Hectometers Cubic Feet... Cubic Meters Cubic Yards... Cubic Meters Fluid Ounces... Milliliters Pints... Liters Quarts... Liters Gallons... Liters Ounces... Grams Pounds... Kilograms Short Tons... Metric Tons Pound-Feet... Newton-Meters Pounds/Sq Inch... Kilopascals Miles per Gallon... Kilometers per Liter Miles per Hour... Kilometers per Hour TO CHANGE TO MULTIPLY BY Centimeters... Inches Meters... Feet Meters... Yards Kilometers... Miles Sq Centimeters... Square Inches Square Meters... Square Feet Square Meters... Square Yards Square Kilometers... Square Miles Sq Hectometers... Acres Cubic Meters... Cubic Feet Cubic Meters... Cubic Yards Milliliters... Fluid Ounces Liters... Pints Liters... Quarts Liters... Gallons Grams... Ounces Kilograms... Pounds Metric Tons... Short Tons Newton-Meters... Pound-Feet Kilopascals... Pounds per Sq Inch Km per Liter... Miles per Gallon Km per Hour... Miles per Hour Sq Centimeter=100 Sq Millimeters=0.155 Sq Inches 1 Sq Meter=10,000 Sq Centimeters=10.76 Sq Feet 1 Sq Kilometer=1,000,000 Sq Meters=0.386 Sq Miles CUBIC MEASURE 1 Cu Centimeter=1000 Cu Millimeters=0.06 Cu Inches 1 Cu Meter=1,000,000 Cu Centimeters=35.31 Cu Feet TEMPERATURE 5/9 ( F - 32) = C 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32.2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9/5 C + 32 = F

352 PIN:

353 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap watermarks and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines. They did not create it... They did not even scan it... Why should they get your money? Why are not letting you give those free manuals to your friends? I am setting this document FREE. This document was made by the US Government and is NOT protected by Copyright. Feel free to share, republish, sell and so on. I am not asking you for donations, fees or handouts. If you can, please provide a link to liberatedmanuals.com, so that free manuals come up first in search engines: <A HREF= Military and Government Manuals</A> Sincerely Igor Chudov Chicago Machinery Movers