GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD. 100 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS

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1 PUBLICATION MARINE CORPS TO 35C TM P NAVFAC P P SL B TECHNICAL MANUAL ORGANIZATIONAL, INTERMEDIATE (FIELD)(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD. 100 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION DOD MODEL CLASS HERTZ NSN MEP007B PRECISE 50/ INCLUDING OPTIONAL KITS DOD MODEL NOMENCLATURE NSN MEP007BWF WINTERIZATION KIT, FUEL BURNING MEP007BWE WINTERIZATION KIT, ELECTRIC MEP116AQM WHEEL MOUNTING KIT DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. Published Under the Authority of the Secretary of the Air Force, Army, Navy, and Marine Corps 4 MAY 1992 CHANGE 4-21 DECEMBER 2001

2 T.O.35C TM P MARINE CORPS SL B TABLE OF CONTENTS Page Illustration Section I Introduction 1-1 Section II Repair Parts List 2-1 Group 01 Housing 0101 Housing Doors and Covers Identification Plates Front Housing Panel and Related Parts Rear Housing Panel and Related Parts Document Stowage box, Tool Box, and Related Parts 0106 Generator Set Wrench Assembly and Related Parts Group 02 Group 03 Group 04 DC Electrical and Control System 0201 Batteries and Related Parts Slave Receptacles Alternator Guard, Belt, and Related Parts Battery Charging Alternator DC Electrical Wiring Harness Speed Switch and Magnetic Pickup Speed Switch and Magnetic Pickup Alternate P/N Low Oil Pressure and High Coolant Temperature Switches 0208 DC Circuit Breaker Starter Motor Electrical Shutoff Set Control and Instrumentation 0301 Fault Indicator Assembly and Related Parts Control Cubicle Assembly Throttle Cable Assembly Coolant Temperature, Oil Pressure, and Fuel Level Transmitters AC Electrical Control System 0401 Tactical Relay Box Assembly and Related Parts Special Relay Box and Related parts Exciter-Regulator and Related Parts Voltage Regulator Assembly Reconnection Terminal Board Assembly and Related Parts 0406 Circuit Breaker Assembly Alternate Circuit Breaker Load Terminal Board and Related Parts Convenience Receptacle and Related Parts Current Transformer Assembly Load Measuring Unit and Related Parts AC Electrical Wiring Harness i

3 T.O.35C TM P MARINE CORPS SL B TABLE OF CONTENTS (Continued) Page Illustration Group 05 Fuel System 0501 Fuel Filter and Pump Assembly and Related Parts Fuel Lines and Filter and Related Parts Day Tank, Ether Kit, and Related Parts Fuel Lines and Related Parts Fuel Tank Assembly ` 0506 Fuel Priming Pump Fuel Injection Pump Fuel Injection Valves and Lines Filter Neck and Cap Group 06 Group 07 Group 08 Group 09 Exhaust and Breather System 0601 Exhaust and Breather System Cooling System 0701 Radiator and Shutter Assembly and Related Parts Water Pump Water Lines Coolant Thermostat Fan Belts Lifting and Support System 0801 Lifting Frame Control Panel Supports Power Generation System 0901 Generator Assembly and Related Parts Generator Assembly Group 10 Engine 1001 Air Cleaner and Related Parts Air Lines Turbocharger Governor Fastener Governor Drive Governor Engine Fan and Related parts Engine Oil Cooler Oil Filter Damper, Crankshaft Pulley, Trunnion, and Trunnion Support 1011 Exhaust Manifold Valve Mechanism Cover Valve Mechanism and Attaching Parts Cylinder Head Assembly and Related Parts ii

4 T.O.35C TM P Group Oil Pan (Cont) 1016 Engine Oil Lines Engine Oil Pump Connecting Rod and Piston Flywheel and Flywheel Housing Front Housing Cover Battery Charging Alternator Mounting Front Housing Fastener Front Housing Timing Gears Camshaft Crankshaft and Crankshaft Seal Oil Filter and Related Parts Cylinder Block Group 11 Group 12 Group 13 Group 14 Support System 1101 Skid Base Fuel Burning Winterization Kit 1201 Fuel Burning Winterization Kit Electrical Winterization Kit 1301 Electrical Winterization Kit Bulk Materials 1401 Bulk Materials List Group Wheel Mounting Kit Wheel Assembly Wheel Mounting Kit Rear Axle Assembly Wheel Mounting Kit Front Axle Assembly Wheel Mounting Kit Brake Assembly Wheel Mounting Kit Handbrake and Shaft Assembly Section III Special Tools List 3-1 Section IV NSN, Reference Number Index 4-1 Section V Reference Designator Index 5-1 iii

5 MARINE CORPS TO 35C TM P SL B LIST OF ILLUSTRATIONS Figure Title Page 1. Housing Doors and Covers Identification Plates Front Housing Panel and Related Parts Rear Housing Panel and Related Parts Document Stowage Box, Tool Box, and Related Parts Generator Set Wrench Assembly and Related Parts Batteries and Related Parts Slave Receptacles Alternator Guard, Belt, and Related Parts Battery Charging Alternator DC Electrical Wiring Harness Speed Switch and Magnetic Pickup Speed Switch and Magnetic Pickup Low Oil Pressure and High Coolant Temperature Switches DC Circuit Breaker Starter Motor Electrical Shutoff Fault Indicator Assembly and Related Parts Control Cubicle Assembly Throttle Cable Assembly Coolant Temperature, Oil Pressure, and Fuel Level Transmitters Tactical Relay Box Assembly and Related Parts Special Relay Box and Related Parts Exciter-Regulator and Related Parts Voltage Regulator Assembly Reconnection Terminal Board Assembly and Related Parts Circuit Breaker Assembly Alternate Circuit Breaker (Load Contractor Assembly) Load Terminal Board and Related Parts Convenience Receptacle and Related Parts Current Transformer Assembly Load Measuring Unit and Related Parts AC Electrical Wiring Harness Fuel Filter and Pump Assembly and Related Parts Fuel Lines and Filter and Related Parts Day Tank, Ether Kit, and Related Parts Fuel Lines and Related Parts Fuel Tank Assembly Fuel Priming Pump Fuel Injection Pump Fuel Injection Valves and Lines Filler Neck and Cap Exhaust Breather System Radiator and Shutter Assembly and Related Parts Water Pump Water Lines Coolant Thermostat Fan Belts iv Change 4

6 MARINE CORPS TO 35C TM P SL B LIST OF ILLUSTRATIONS (Continued) Figure Title Page 49. Lifting frame Control Panel Supports Generator Assembly and Related Parts Generator Assembly Air Cleaner and Related Parts Air Lines Turbocharger Governor Fastener Governor Drive Governor Engine Fan and Related Parts Engine Oil Cooler Oil Filter Damper, Crankshaft Pulley, Trunnion, and Trunnion Support Exhaust Manifold Valve Mechanism Cover Valve Mechanism and Attaching Parts Cylinder Head Assembly and Related Parts Oil Pan Engine Oil Lines Engine Oil Pump Connecting Rod and Piston Flywheel and Flywheel Housing Front Housing Cover Battery Charging Alternator Mounting Front Housing Fastener Front Housing Timing Gears Camshaft Crankshaft and Crankshaft Sea Oil Filler and Related Parts Cylinder Block Skid Base Fuel Burning Winterization Kit Electrical Winterization Kit Wheel Mounting Kit Wheel Assy - Wheel Mounting Kit Rear Axle Assy - Wheel Mounting Kit Front Axle Assy - Wheel Mounting Kit Brake Assy - Wheel Mounting Kit Hand Brake and Shaft Assy Special Tools List Change 4 v

TECHNICAL MANUAL UNIT, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST

ARMY TECHNICAL MANUAL AIR FORCE TECHNICAL ORDER NAVY PUBLICATION MARINE CORPS STOCK LIST TM 9-6115-545-24P TO 35C2-3-444-4 TECHNICAL MANUAL UNIT, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR