DEPARTMENT OF THE ARMY TECHNICAL MANUAL TECHNICAL MANUAL OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL PUMP, CENTRIFUGAL, SELF-PRIMING,

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1 DEPARTMENT OF THE ARMY TECHNICAL MANUAL TECHNICAL MANUAL OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL PUMP, CENTRIFUGAL, SELF-PRIMING, GASOLINE ENGINE DRIVEN, WHEEL MOUNTED, 6-INCH, 1500 GPM CAPACITY AT 60 FOOT HEAD (PEABODY BARNES, INC: MODEL US90CCG-1) NSN This copy is a reprint which includes current pages from change 1. HEADQUARTERS, DEPARTMENT OF THE AR MY MARCH 1975

2 } TM TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY No WASHINGTON,D.C., 21 March 1975 OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL PUMP, CENTRIFUGAL, SELF-PRIMING, GASOLINE ENGINE DRIVEN, WHEEL MOUNTED, 6-INCH, 1500 GPM CAPACITY AT 60 FOOT HEAD (PEABODY BARNES, INC. MODEL US90CCG-1) NSN Paragraph Page CHAPTER 1. INTRODUCTION Section I. General II. Description and data CHAPTER 2. OPERATING INSTRUCTIONS Section I. Operating procedures II. Operation under unusual conditions CHAPTER 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS Section I. Lubrication instructions II. Preventive maintenance checks and services III. Troubleshooting IV. Maintenance procedures CHAPTER 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS Section I. Service upon receipt of materiel II. Movement to a new worksite III. Repair parts, special tools, and equipment IV. Lubrication instructions V. Preventive maintenance checks and services VI. Troubleshooting VII. Radio interference suppression VIII. Maintenance of air cleaner, exhaust system, and engine housing IX. Maintenance of fuel system X. Maintenance of cooling system XI. Maintenance of ignition system XII. Maintenance of electrical system XIII. Maintenance of controls and instruments XIV. Maintenance of pump XV. Maintenance of wheels XVI. Maintenance of chassis components APPENDIX A. REFERENCES...A-1 B. MAINTENANCE ALLOCATION CHART...B-1 INDEX...I-1 i

3 LIST OF ILLUSTRATIONS Number Title Page 1-1 Centrifugal pump, left rear view Centrifugal pump, right front view Data plates Wiring diagram Control panel controls and instruments Miscellaneous controls and indicators Fuel tank and related parts Lubrication order Left side of engine housing showing drains and battery charging receptacle Left side of engine showing components Oil filter, exploded view Air cleaner, exploded view Fuel strainer, exploded view Front chassis leg Rear chassis stand Cylinder head bolt tightening sequence Air cleaner and piping, exploded view Muffler and related parts, exploded view Engine housing, exploded view Right side of engine, identifying components Fuel tank and valve, exploded view Fuel system components, exploded view Carburetor, showing adjustment points Intake and exhaust manifolds and emission controls, exploded view Magneto and governor installation Reverse-flushing the radiator Reverse-flushing the engine block Thermostat, outlet elbow, coolant and oil cooler lines and fittings, exploded view Alternator mounting Water pump and cooling fan, exploded view Radiator and related parts, exploded view Ignition system, exploded view Magneto-to-spark plug connections Magneto breaker points, exploded view Engine timing marks Timing marks on timing gear and governor drive gear Batteries, battery box, and cables, exploded view Battery charging system, exploded view Starting motor mounting, exploded view Control panel engine controls and instruments, exploded view Engine overspeed governor and related parts, exploded view Engine overspeed governor, showing adjusting points Suction and discharge gages, lines, and fittings, exploded view Suction and discharge assemblies, exploded view Wheel assembly, exploded view Tool box, exploded view Lights and wiring harness, exploded view Chassis frame miscellaneous parts ii

4 CHAPTER 1 INTRODUCTION Section I. GENERAL 1-1. Scope This manual is for your use in operating and maintaining the Pump, Centrifugal, Self-priming, Gasoline Engine Driven, Wheel Mounted, 6-Inch, 1500 GPM Capacity at 60 Foot Head (Peabody Barnes, Inc. Model US9OCCG- 1) Maintenance Forms and Records Maintenance forms, records, and reports that you are required to use are DA Form 2400, 2401, 2402, 2404 and 314 (see TM ) Reporting of Errors You can help to improve this manual by calling attention to errors and by recommending improvements. Your letter, DA Form 2028, (Recommended Changes to Publications), and/or DA Form (Recommended Changes to Equipment Technical Manuals), may be used. Copies of DA Form are attached in the back of the manual for your use. Please mail your recommended changes directly to Commander, U. S. Army Troop Support Command, ATTN: AMSTS-MPP, 4300 Goodfellow Blvd., St. Louis, MO A reply will be furnished directly to you Equipment Serviceability Criteria This equipment is not covered by an ESC Destruction of Army Materiel to Prevent Enemy Use For instructions regarding destruction of equipment to prevent enemy use, refer to TM Administrative Storage You must prepare the pump assembly for storage according to procedures given in TM SECTION II. DESCRIPTION AND DATA 1-7. Description a. Centrifugal Pump, Model US9OCCG-1, consists primarily of a gasoline engine and a wheel mounted centrifugal pump. The torque from the engine is transferred to the pump through an intermediate shaft and flexible coupling. 1-1

5 Figure 1-1. Centrifugal pump, left rear view. 1-2