TECHNICAL MANUAL UNIT, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST

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1 ARMY TECHNICAL MANUAL AIR FORCE TECHNICAL ORDER NAVY PUBLICATION MARINE CORPS STOCK LIST TM P TO 35C TECHNICAL MANUAL UNIT, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL, SKID RTD., 60 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS DOD MODEL CLASS HERTZ NSN MEP-006A UTILITY 50/ MEP-105A PRECISE 50/ MEP-115A PRECISE INCLUDING OPTIONAL KITS DOD MODEL NOMENCLATURE NSN MEP-006AWF WINTERIZATION KIT, FUEL BURNING MEP-006AWE WINTERIZATION KIT, ELECTRIC MEP-006ALM LOAD BANK KIT MEP-O06AWM WHEEL MOUNTING KIT DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. This manual supersedes TM P/TO 35C /NAVFAC P P/SL G/7499A, dated 27 December 1983, including all changes. DEPARTMENTS OF THE ARMY, AIR FORCE, NAVY AND HEADQUARTERS, MARINE CORPS 28 JUNE 1995

2 ARMY TECHNICAL MANUAL AIR FORCE TECHNICAL ORDER NAVY PUBLICATION MARINE CORPS STOCK LIST TM P TO 35C TECHNICAL MANUAL HEADQUARTERS, DEPARTMENTS OF THE ARMY, AIR FORCE, AND NAVY, AND HEADQUARTERS, U.S. MARINE CORPS NO P WASHINGTON, D.C., 28 JUNE 1995 UNIT, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL, SKID MTD., 60 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS DOD MODEL CLASS HERTZ NSN MEP-006A UTILITY 50/ MEP-105A PRECISE 50/ MEP-115A PRECISE INCLUDING OPTIONAL KITS DOD MODEL NOMENCLATURE NSN MEP-006AWF WINTERIZATION KIT, FUEL BURNING MEP-006AWE WINTERIZATION KIT, ELECTRIC MEP-006ALM LOAD BANK KIT MEP-O06AWM WHEEL MOUNTING KIT The effective date of this publication is 28 June Instructions herein shall not be used prior to that date. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual directly to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd., St. Louis, MO A reply will be furnished directly to you. DISTRIBUTION STATEMENT: A: Approved for public release; distribution Is unlimited. This manual supersedes TM P/T035C // dated 27 DECEMBER 1983 including all changes. i

3 TO 35C TABLE OF CONTENTS SECTION I INTRODUCTION SECTION II INTRODUCTION Group 01 Batteries and Slave Receptacles Group 02 Muffler, Exhaust and Breather Pipes Group 03 Convenience Receptacles Group 05 Plate and Sleeve Assembly Group 06 Paralleling Receptacles Wiring Harness, Convenience and Paralleling Group 07 Generator Set Controls Wiring Harness, Control Cubicle Wiring Harness, Fault Indicator Fault Locating Indicator Wiring Harness Components Board Assembly Control Box, Generator Wiring Harness, Branched, Control Box Circuit Card Assembly Group 08 Housing Group Plates, Diagram, AC and DC Group 09 Engine Generator and Chassis Wiring Harness Wiring Harness, Precise Relay Box Wiring Harness, Tactical Relay Box Wiring Harness, Excitation System Wiring Harness, LMU Assembly Wiring Harness, Governor Control to Precise Relay Wiring Harness Assembly, Governor Control to Actuator Wiring Harness Assembly, Governor Control to Actuator Wiring Harness, Branched, Engine Accessories Wiring Harness, AC Power Control Wiring Harness, RFI Capacitors Wiring Harness, AC, Power Control Group 10 Load Connection Group Main Load Contactor Load Terminal Board Assembly Current Transformer Assembly Wiring Harness, Current Transformer Reconnection Board Group 11 Governor Control Unit and Related Parts Governor Control Unit Wiring Harness, Governor Control Unit 50/60 HZ Electric Governor Printed Circuit Board Assembly Hydraulic Pump Cover Plate Control Unit and Magnetic Pickup Actuator, Electric Governor Actuator Linkage Wiring Harness, Electric Governor ii

4 TO 35C2-3 4M4-4 TABLE OF CONTENTS - Continued Group 12 Air Cleaner and Related Parts Group 13 Relay Table and Related Parts Relay Box Assembly Tactical Relay Wiring Harness Assembly, Branched Tactical Relay Resistor, Electrical Tactical Relay Precise Relay Assembly, 50/60 HZ Wiring Harness Assembly Excitation System Assembly Wire Harness Assembly Voltage Regulator Wiring Harness, Voltage Regulator Voltage Regulator Circuit Card Assembly Circuit Card Assembly Special Relay Assembly Wiring Harness, Special Relay Box 50/60 HZ and 400 HZ Resistor Assembly Circuit Card Assembly Load Measuring Unit Wiring Harness Assembly Group 14 AC Generator and Related Parts AC Generator Assembly Rectifier Assembly Group 15 Day Tank and Primary Fuel Filter Filter, Fluid Group 16 Center Support and Related Parts Lifting Frame Assembly Group 17 Hydraulic Cooler and Related Parts Cooling Group and Related Parts Control Assembly and Related Parts Control Assembly Cooling Group Shutter Assembly Group 18 Hydraulic Actuator and Related Parts Actuator Assembly, Electric Group 19 Hydraulic Sump and Filter Group 20 Engine Assembly and Related Parts Alternator and Related Parts Generator, Engine Alternator, Battery Charging Alternator, Battery Charging Hydraulic Pump and Related Parts Speed Switch and Tachometer Drive Switch Overspeed Oil Level Gage and Filter Electric Starter and Related Parts Electrical Starter Assembly iii

5 TO 35C TABLE OF CONTENTS - Continued Group 20 Engine Assembly and Related Parts - (Continued) Relay, Engine Frame and Field Assembly Engine Lube Oil Filters Secondary Fuel Filter Lube Oil Cooler Nozzle Holder and Line Assemblies Fuel Injection System Nozzle Holder Assembly Injection Pump and Related Parts Pump, Fuel, Metering Diffuser and Turbocharger Turbocharger Assembly Water Pump and Fan Thermostat and Housing Crankshaft Pulley and Related Parts Idler Pulley and Related Parts Intake Manifold Exhaust Manifold Engine Front Support Oil Pan Assembly Oil Pump and Related Parts Oil Pump Assembly Flywheel and Housing Timing Gear and Cover Cylinder Head and Valve Operating Mechanism Rocker Arm Shaft Assembly Cylinder Head Assembly Piston, Crankshaft and Block Cylinder Block Assembly Group 21 Base Group Group 22 Accessory Items Group 25 Fuel Burning Winterization Kit Wiring Harness Assembly Wiring Harness Assembly Engine Coolant Heater Heater Control Box Assembly Group 26 Electric Winterization Kit Wiring Harness, Winterization Kit, Electric Electric Heater Control Box Wire Harness Assembly Electric Winterization Pump Motor Assembly Group 27 Wheel Mounting Kit Running Gear Assembly Handbrake Lever and Shaft Assembly Hand Lever and Bracket Assembly Rear Unit Axle Assembly Brake Assembly Front Unit Axle Assembly iv

6 TM P TO 35C TABLE OF CONTENTS - Continued Group 28 Load Bank Kit Cable Assembly, Electrical, Special Purpose Wiring Harness Tactical Relay Box Wiring Harness Assembly, Load Bank Control PNL Wiring Harness Load Bank Capacitors Wiring Harness Branched, Load Bank Fan and Motor Assembly SECTION III SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT (Not Applicable) IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX V REFERENCE DESIGNATOR INDEX v

7 TO 35C NAVFAC P P SECTION I. INTRODUCTION 1. Scope. This joint Army, Navy, Air Force and Marine Corps manual lists repair parts and special tools required for the performance of unit, direct and general support and depot maintenance of the generator set. The following paragraphs are keyed to applicable users. All users should read paragraph 4, Special Information, prior to using this manual. 2. General. This Repair Parts and Special Tools List is divided into the following section: a. (ALL) Repair Parts - Section II. A list of repair parts authorized for the performance of maintenance at the unit, direct support, general support and depot level in figure and item number sequence. b. (ALL) Special Tools, Test and Support Equipment - Section III. A list of special tools, test and support equipment authorized for the performance of maintenance at the unit, direct support, general support and depot level (Not Applicable). c. National Stock Number and Reference Number Index - Section IV. A list of National Stock Numbers in ascending numerical sequence followed by a list of reference numbers appearing in all the listings, in ascending alphanumeric sequence, cross-referenced to the illustration figure number and item number. d. Reference Designator Index - Section V. The Reference Designator Column includes all assigned reference designators arranged first in alphabetical order, second in numeric order. Opposite each symbol is listed the figure and item number of the part in Section II and the reference number. 3. Explanation of Columns. The following provides an explanation of columns in the tabular lists in Sections II and III. a. (ALL) s. (Column 1) This column is divided as follows: (1) Figure number. (Column 1a) Indicates the figure number of the illustration on which the item is shown. (2) Item number. (Column lb) Indicates the number used to identify the item on the illustration. b. (ALL) Source, Maintenance, and Recoverability Codes (SMR). (Column 2). (1) Uniform Source Codes applicable to all Military Services. GENERAL: Source Codes are assigned to support items to indicate the manner of acquiring support items for maintenance, repair, or overhaul of end items. Source codes are entered in the first and second positions of the Uniform SMR Code format as follows: Code Definition PA Item procured and stocked for anticipated or known usage. PB Item procured and stocked for insurance purposes because essentiality dictates that a minimum quantity be available in the supply system. PC Item procured and stocked and which otherwise would be coded PA except that it is deteriorative in nature. PD Support item, excluding support equipment, procured for initial issue or outfitting and stocked only for subsequent or additional initial issues or outfittings. Not subject to automatic replenishments. PE Support equipment procured and stocked for initial issue or outfittings to specified maintenance repair activities. PF Support equipment which will not be stocked but which will be centrally procured on demand. 1