ARMY TM P MARINE CORPS TM 09295A-24P/2 TECHNICAL MANUAL

Transcription

1 ARMY TM P MARINE CORPS TM 09295A-24P/2 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR HEAVY EQUIPMENT TRANSPORTER SEMITRAILER NSN (EIC: CXU) Approved for Public Release; Distribution is Unlimited HEADQUARTERS, DEPARTMENT OF THE ARMY NOVEMBER 1994

2 TECHNICAL MANUAL No P ARMY TM P MARINE CORPS TM 09295A-24P/2 C03 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR HEAVY EQUIPMENT TRANSPORTER SEMITRAILER NSN (EIC: CXU) Current as of 4 Oct 94 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C. 30 November 1994 REPORTING OF ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Form), or DA Form , located in the back of this manual, directly to: Commander, U.S. Army Tank- Automotive Command, ATTN: AMSTA-MBS, Warren, MI, A reply will be furnished to you. TABLE OF CONTENTS Section I. INTRODUCTION... 1 Section II. REPAIR PARTS LIST Heavy Equipment Transporter Semitrailer Group 06 Electrical System (Engine and Vehicular, etc.) 0608 Miscellaneous Items 0608 Gooseneck Component Assembly Junction Boxes Lights 0609 Composite Marker Light Bar Light Assembly Stop Light-Taillight Clearance Lights Indicator Lights Batteries, Storage (Wet or Dry) 0612 Battery Installation Approved for public release: distribution is limited. i

3 TABLE OF CONTENTS - Continued 0613 Hull or Chassis Wiring Harness 0613 Wiring Harness Clamp and Grommet Installation Jumper Wires Wiring Harness (W1) Wiring Harness (W2) Wiring Harness (W3) Wiring Harness (W4) Auxiliary Power Unit (APU) Wiring Harness Group 11 Group 12 Rear Axle 1100 Rear Axle Assembly 1100 Axle/Suspension Installation Brakes (Other than special purpose) 1202 Service Brakes 1202 Brake Shoes and Related Parts Service Brake Installation Mechanical Brake System 1206 Slack Adjuster Air Brake System 1208 Gooseneck Pneumatic Installation Platform Pneumatic Installation Platform Pneumatic Installation (Detail C, D, E and F) Platform Pneumatic Installation (Detail G, H, J, K, L and M) Platform Pneumatic Installation (Detail N, P, R and S) Platform Pneumatic Installation (Detail T, U, V, W, X, Y, Z and AA) Group 13 Wheels and Tracks 1311 Wheel Assembly 1311 Wheel Assembly Tires, Tubes, Tire Chains 1313 Tire Group 14 Steering 1401 Mechanical Steering Gear Assembly 1401 Platform Steering Installation Platform Steering Installation (Detail D, E, F and G) Platform Steering Installation (Detail H, J, K and L) ii

4 TABLE OF CONTENTS - Continued 1405 Steering Yokes 1405 Steering Plate Steering Console and Related Parts Kingpin, Steering Arm and Related Parts Hydraulic or Air Cylinders 1412 Steering Cylinder Assembly Group 15 Frame, Towing Attachments, Drawbars and Articulation Systems 1501 Frame Assembly 1501 Gooseneck Steps/Guardrail Installation Platform Steps and Service Covers Ramp Installation (Spring Assisted) Auxiliary Power Unit (APU) Frame and Related Parts Control Module Frame and Related Parts Pintles and Towing Attachments 1503 Gooseneck Pivot Installation Gooseneck Cylinder Attaching Hardware Spare Wheel Carrier and Tire Lock 1504 Spare Wheel Carrier Landing Gear, Leveling Jacks (Mechanical or Hydraulic) 1507 Front Support Legs Rear Support Legs Group 18 Body, Cab, Hood, and Hull 1801 Body, Cab, Hood and Hull Assemblies 1801 Splash Guards Covers Fenders, Running Boards with Mounting and Attaching Parts, Outriggers, Windshield, Glass, Etc Deflectors Stowage Racks, Boxes, Straps, Carrying Cases, Cable Reels, Hose Reels, Etc Platform Stowage Compartment Group 20 Hoist, Winch, Capstan, Windlass, Power Control Unit and Power-Take-Offs 2001 Hoist, Capstan, Windlass, Crane or Winch Assembly 2001 Davit Assembly iii

5 C01 TABLE OF CONTENTS - Continued 2007 Chain Hoist Assembly 2007 Snatchblock Assembly Cable Guide Assembly Cable Guide Assembly (USMC Only) Group 22 Body, Chassis and Hull and Accessory Items 2202 Accessory Items 2202 Reflectors Data Plates and Instruction Holders 2210 Data plates (Caution/Warning) Data Plates (Instructional/Informational) Auxiliary Power Unit (APU) Data Plates/Decals Group 24 Hydraulic and Fluid Systems 2401 Pump and Motor 2401 Hydraulic Pump Manifold and/or Control Valves 2402 Four-Way Directional Control Valve Bank Steering Control Manifold Suspension Control Manifold Line Fracture Valve Hydraulic Controls and/or Manual Controls 2403 Valve Handles Suspension Isolation Valve Assembly Suspension Shut-Off Valve Assembly Gooseneck Isolation Valve Assembly Strainers, Filters, Lines and Fittings, Etc Gooseneck Hydraulics (Detail A and B) Gooseneck Hydraulics (Detail C, D, E, F and G) Auxiliary Power Unit (APU) Hydraulics Step Hydraulics Hydraulic Control Module Hydraulic Control Module (Detail B) Hydraulic Control Module (Detail C) Hydraulic Control Module (Detail D) Hydraulic Control Module (Detail E) Gooseneck Cylinder Hydraulics Hydraulic Tank Filter Platform Suspension Hydraulics Platform Suspension Hydraulics (Detail D and E) Platform Suspension Hydraulics (Detail F, G and H) Platform Suspension Hydraulics (Detail J and K) iv

6 TABLE OF CONTENTS Continued 2406 Platform Suspension Hydraulics (Detail L, M, N and P) Platform Suspension Hydraulics (Detail R, S and T) Platform Suspension Hydraulics (Detail U) Platform Steering Hydraulics Platform Steering Hydraulics (Detail F) Hydraulic Cylinders 2407 Suspension Hydraulic Cylinder Gooseneck Hydraulic Cylinder Liquid Tanks or Reservoirs 2408 Hydraulic Tank Assembly Gooseneck Cylinder Air Reservoir Group 26 Group 29 Tools and Test Equipment 2604 Special Tools (Repair Parts) 2604 Suspension Mandrel Bearing Nut Spanner Wrench Spanner Wrench Auxiliary Generator and Engine and Controls (Special Purpose) 2901 Generator and Engine Assembly 2901 Engine Auxiliary Power Unit (APU) Crankcase, Cylinder Sleeve, Cylinder Head and Block 2911 Engine Block and Cylinder Head Crankshaft 2912 Balancer's and Crankshaft Flywheel Assembly 2913 Flywheel Valves, Camshaft, and Timing System 2915 Rocker Arms and Related Parts Engine Lubrication System 2916 Lubrication Components Engine Carburetor 2922 Nozzle Holder Assembly Engine Fuel Pump 2932 Injection Pump Engine Air Cleaner 2933 Air Cleaner Assembly v

7 C02 TABLE OF CONTENTS - Continued 2935 Engine Fuel Tank 2935 Fuel Tank Assembly Engine Fuel Filter 2937 Fuel Filter Fuel Lines Engine Priming System, Lines and Pumps 2938 Engine Priming System Engine Throttle and Choke Controls 2939 Mechanical Throttle Control Auxiliary Power Unit (APU) Control Box Attaching Parts Auxiliary Power Unit (APU) Control Box-Exploded View Engine Muffler, Exhaust and Tail Pipes 2941 Engine Exhaust Engine Radiator, Shell, Core, and Expansion Tank 2951 Engine Radiator Engine Fan, Fan Drive, Fan Belts, Fans 2955 Fan Dynamo Starter, Solenoids, Circuit Breakers, Wiring and Switches 2963 Starter Auxiliary Power Unit (APU) Start System KITS 9401 Kits 9401 Kits... KITS-1 Group 95 Section III. Group 26 Section IV. General Use Standardized Parts 9501 Hardware Supplies and Bulk Materiel, Common 9501 Bulk... BULK-1 SPECIAL TOOLS LIST Tools and Test Equipment 2604 Special Tools 2604 Special Tools CROSS REFERENCE INDEXES National Stock Number Index... I-1 Part Number Index... I-13 and Item Number Index... I-42 vi

8 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support, and general support maintenance of the Heavy Equipment Transport Semitrailer (HETS). It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General. In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The lists also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of fictional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair parts kits or sets are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in the section. Items listed are shown on the associated illustration(s) /figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE (UOC) column) for the performance of maintenance. c. Section IV. National Stock Number and Part Number Index. A list, in National item identification number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listing. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. 3. Explanation of Columns (Sections II and III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as shown in the following breakout: 1-1