TECHNICAL MANUAL AND ARMY MODEL M2385 NSN AMERICAN HOIST AND DERRICK MODEL 2385

Transcription

1 TECHNICAL MANUAL INTERMEDIATE DIRECT SUPPORT AND INTERMEDIATE GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS) CRANE, WHEEL MOUNTED: 20 TON AT 10 FOOT RADIUS, 2 ENGINES, DIESEL ENGINE DRIVEN, 4X4, AIR TRANSPORTABLE, PHASE III; W/BLADE, BULLDOZER, EARTH MOVING; W/BLOCK, TACKLE, 20 TON; W/BOOM, CRANE 30 FOOT ARMY MODEL M2380, NSN AMERICAN HOIST AND DERRICK MODEL 2380 AND ARMY MODEL M2385 NSN AMERICAN HOIST AND DERRICK MODEL 2385 This manual supersedes TM P-1 and TM P-2 dated April, 1985 and all changes Approved for public release; Distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY NOVEMBER, 1988

2 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY TM P WASHINGTON, DC, 22 November 1988 INTERMEDIATE DIRECT SUPPORT AND INTERMEDIATE GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) CRANE, WHEEL MOUNTED: 20 TON AT 10 FOOT RADIUS, 2 ENGINES, DIESEL ENGINE DRIVEN, 4X4, AIR TRANSPORTABLE, PHASE III; WIBLADE, BULLDOZER, EARTH MOVING; W/BLOCK, TACKLE 20 TON; WIBOOM, CRANE 30 FOOT NSN ARMY MODEL M2380 AMERICAN HOIST AND DERRICK MODEL 2380 AND NSN ARMY MODEL M2385 AMERICAN HOIST AND DERRICK MODEL 2385 CURRENT AS OF 1 APRIL 1988 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual direct to: U.S. Army Tank- Automotive Command, ATTN: AMSTA-MB, Warren, Ml A reply will be furnished to you. Approved for public release; Distribution is unlimited. SECTION I. SECTION II. GROUP 01 INTRODUCTION REPAIR PARTS LIST ENGINE PAGE ILLUS/ ENGINE ASSEMBLY ENGINE AND MOUNTING BRACKET (CARRIER) ENGINE AND MOUNTS (CRANE) CRANKCASE, BLOCK, CYLINDER HEAD THIS MANUAL SUPERSEDES TM P-1 AND TM5-381O P-2, DATED 2 APRIL 1985, AND ALL CHANGES.

3 PAGE ILLUSI CYLINDER BLOCK (CARRIER) CYLINDER BLOCK (CRANE) CYLINDER HEAD AND RELATED PARTS (CARRIER) CYLINDER HEAD (CRANE) CRANKSHAFT CRANKSHAFT AND COMPONENTS (CARRIER) CRANKSHAFT AND COMPONENT PARTS (CRANE) FLYWHEEL ASSEMBLY FLYWHEEL HOUSING (CARRIER) FLYWHEELASSEMBLY(CARRIER) FLYWHEEL AND HOUSING (CRANE) PISTONS, CONNECTING RODS PISTON AND CONNECTING RODS (CARRIER) PISTONS AND CONNECTING RODS (CRANE) VALVES, CAMSHAFTS, AND TIMING SYSTEM VALVE COVER AND HOUSING (CARRIER) CYLINDER HEAD COVER (CRANE) VALVE GUIDE AND SPRINGS (CARRIER) CYLINDER VALVES, GUIDES AND SPRINGS (CRANE) PUSH RODS AND TAPPETS (CARRIER) INTAKE AND EXHAUST VALVE LIFTER (CRANE) ROCKER LEVERS (CARRIER) ROCKER LEVERS (CRANE) CAMSHAFT (CARRIER) CAMSHAFT (CRANE) FRONT ENGINE COVER (CARRIER) FRONT ENGINE COVER (CRANE) ENGINE LUBRICATION SYSTEM DIPSTICK AND RELATED PARTS (CARRIER) OIL GAGE (CRANE) OIL FILTER (CARRIER) OIL FILTER (CRANE) OIL FILTER AND BREATHER CRANKCASE (CARRIER) CRANKCASE BREATHER (CARRIER) OIL COOLER (MODEL 2380 CARRIER) OIL COOLER (MODEL 2380 CARRIER) OIL COOLER (MODEL 2385 CARRIER) OIL COOLER (CRANE) OIL PAN AND LINES (CARRIER) ENGINE OIL DRAIN (CRANE) OIL PAN AND LINES (CRANE) OIL PUMP AND REGULATOR (MODEL 2380 CARRIER) OIL PUMP AND REGULATOR (MODEL 2385 CARRIER) OIL PUMP (CRANE) MANIFOLDS EXHAUST MANIFOLD (CARRIER) INTAKE MANIFOLD (CARRIER) EXHAUST MANIFOLD (CRANE) AIR INTAKE MANIFOLD (CRANE) GROUP 02 CLUTCH HYDRAULIC CLUTCH SYSTEM CLUTCH CYLINDER (CRANE) HYDRAULIC CYLINDER (CRANE) ii

4 GROUP 03 FUEL SYSTEM TM P PAGE ILLUS/ CARBURETOR, FUEL INJECTOR FUEL INJECTOR (CARRIER) FUEL INJECTOR (CRANE) FUEL PUMPS FUEL PUMP AND GOVERNOR CONTROLS (CARRIER) FUEL PUMP THROTTLE AND TACHOMETER AND COMPONENT PARTS (CARRIER) FUEL PUMP AND RELATED PART ASSEMBLIES (CARRIER) FUEL PUMP GOVERNOR (CRANE) FUEL PUMP HOUSING ASSEMBLY (CRANE) GOVERNOR AND RELATED PARTS (CRANE) DAMPER AND FUEL PUMP GEAR (CRANE) SPRING ASSEMBLY GOVERNOR (CRANE) FUEL PUMP SHUTOFF VALVE (CARRIER) FUEL SHUTOFF SOLENOID (CRANE) FUEL PUMP MOUNTING BRACKET (CARRIER) FUEL PUMP DRIVE ASSEMBLY (CRANE) FUEL PUMP LINES AIR CLEANER AIR CLEANER (MODEL 2380 CARRIER) AIR CLEANER (MODEL 2385 CARRIER) AIR CLEANER (CRANE) TANKS, LINES, FITTINGS, HEADERS CHECK VALVE AND MANIFOLD FUEL LINES (CARRIER) FUEL MANIFOLD (CRANE) FUEL CONNECTOR ASSEMBLY INLET AND DRAIN (CRANE) FUEL TRANSFER TANK (CARRIER) FUEL TANK (MODEL 2380 CARRIER) FUEL SUPPLY AND RETURN LINES (MODEL 2380 CARRIER) FUEL TANK ASSEMBLY (MODEL 2385 CARRIER) FUEL SUPPLY AND RETURN LINES (MODEL 2385 CARRIER) FUEL TANK ASSEMBLY AND LINES (MODEL 2380 CRANE) FUEL TANK (MODEL 2385 CRANE) FUEL FILTERS FUEL FILTER (CARRIER) FUEL FILTER (CRANE) ENGINE STARTING AIDS PRIMING PUMP (CARRIER) QUICK START SYSTEM (CARRIER) QUICK START SYSTEM (CRANE) ACCELERATOR, THROTTLE, OR CHOKE CONTROLS ENGINE SPEED THROTTLE (CARRIER) THROTTLE CONTROL (CRANE) GROUP 04 EXHAUST SYSTEM MUFFLER AND PIPES EXHAUST (MODEL 2380 CARRIER) EXHAUST (MODEL 2385 CARRIER) EXHAUST SYSTEM (CRANE) GROUP 05 COOLING SYSTEM RADIATOR, EVAPORATIVE COOLER OR HEAT EXCHANGER AIR CONTROL VALVE (CARRIER) iii

5 PAGE ILLUS/ RADIATOR AND PARTS (CARRIER) RADIATOR AND MOUNTS (CRANE) HEAT EXCHANGER (MODEL 2380 CARRIER) HEAT EXCHANGER (MODEL 2385 CARRIER) COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC RADIATOR SHROUD AND MOUNT (MODEL 2380 CARRIER) RADIATOR SHROUD (MODEL 2385 CARRIER) WATER MANIFOLD, HEADERS, THERMOSTATS AND HOUSING GASKET... RADIATOR HOSES AND CLAMPS (MODEL 2380 CARRIER) RADIATOR HOSES AND CLAMPS (MODEL 2385 CARRIER) RADIATOR HOSE AND CLAMPS (CRANE) THERMOSTAT AND HOUSING COMPONENTS (CARRIER) THERMOSTAT AND HOUSING (CRANE) WATER HEADER COVER (MODEL 2385 CARRIER) WATER PUMP WATER PUMP (CARRIER) WATER PUMP (CRANE) FAN ASSEMBLY FAN AND MOUNTS (MODEL 2380 CARRIER) FAN AND MOUNTS (MODEL 2385 CARRIER) FAN ASSEMBLY (CRANE) FAN HUB ASSEMBLY (MODEL 2380 CARRIER) FAN DRIVE (MODEL 2380) WATER FILTER WATER FILTER (CARRIER) GROUP 06 ELECTRICAL SYSTEM GENERATOR GENERATOR AND MOUNTS (MODEL 2380 CARRIER) GENERATOR ASSEMBLY (MODEL 2380 CARRIER) ALTERNATOR AND MOUNTS (MODEL 2385 CARRIER) ALTERNATOR ASSEMBLY (MODEL 2385 CARRIER) GENERATOR AND MOUNTS (CRANE) GENERATOR ASSEMBLY (CRANE) GENERATOR REGULATOR (VOLTAGE) VOLTAGE REGULATOR ASSEMBLY VOLTAGE REGULATOR MOUNTS CONTACTOR ASSEMBLY ALTERNATOR (MODEL 2385 CARRIER) ALTERNATOR RELAY AND CONTROLS (MODEL 2385 CARRIER) STARTING MOTOR STARTER ASSEMBLY STARTER BRUSH ASSEMBLY AND END PLATE STARTER WINDING EXPLODED STARTER DRIVE STARTER SOLENOID STARTER ASSEMBLY (MODEL 2380) STARTER CLUTCH ASSEMBLY (MODEL 2380) MAGNETIC SWITCH (CARRIER) MAGNETIC SWITCH (CRANE) ENGINE SAFTEY CONTROLS SAFETY CONTROL (CARRIER) INSTRUMENT OR ENGINE CONTROL PANEL INSTRUMENT PANEL (MODEL 2380 CARRIER) INSTRUMENT PANEL SWITCHES AND GAGES, LEFT SIDE (MODEL 2385 CARRIER) iv

6 TM P PAGE ILLUS/ INSTRUMENT PANEL SWITCHES AND GAGES, RIGHT SIDE (MODEL 2385 CARRIER) INSTRUMENT PANEL GAGE AND SWITCHES (CRANE) INSTRUMENT PANEL WIRING ASSEMBLIES (MODEL 2380 CARRIER) INSTRUMENT WIRING AND DIRECTIONAL CONTROL UNIT MISCELLANEOUS ITEMS BUS BAR AND RECEPTACLE (CRANE) LIGHTS HEADLIGHTS (MODEL 2380 CARRIER) HEADLIGHTASSEMBLY (MODEL 2385 CARRIER) HEADLIGHTS AND LIGHT MARKERS (MODEL 2385 CARRIER) TAILLIGHT ASSEMBLY (MODEL 2380 CARRIER) TAILLIGHTS (MODEL 2380 CARRIER) TAILLIGHTS (MODEL 2385 CARRIER) TURN INDICATOR LIGHT (MODEL 2385 CARRIER) TROUBLE LIGHT (CARRIER) TROUBLE LIGHT (CRANE) FLOODLIGHT AND CAB LIGHT (CRANE) SENDING UNITS AND WARNING SWITCHES SWITCHES AND SENDING UNITS (CARRIER) HORN, SIREN HORN BUTTON ASSEMBLY (CARRIER) HORN AND WIRING (CRANE) BATTERIES, STORAGE BATTERY, CABLES AND SLAVE RECEPTACLE (MODEL 2380 CARRIER) BATTERY, CABLES AND SLAVE RECEPTACLE (MODEL 2385 CARRIER) BATTERIES AND BATTERY CASE (CRANE) BATTERY BOX (MODEL 2380 CARRIER) BATTERY BOX (MODEL 2385 CARRIER) HULL OR CHASSIS WIRING HARNESS CHASSIS WIRING HARNESS (MODEL 2380 CARRIER) CHASSIS WIRING HARNESS (MODEL 2385 CARRIER) CHASSIS WIRING (MODEL 2385 CARRIER) WIRING AND CONDUIT (CRANE) WIRING AND CONDUIT (CRANE) GROUP 07 TRANSMISSION TRANSMISSION SHIFTING COMPONENTS TRANSMISSION CONTROL LEVER ASSEMBLY (MODEL 2380 CARRIER) TRANSMISSION CONTROL LEVER PARTS (MODEL 2380 CARRIER) TRANSMISSION CONTROL LEVER ASSEMBLY (MODEL 2385 CARRIER) TRANSMISSION CONTROL LEVER PARTS (MODEL 2385 CARRIER) FRONT AXLE DISCONNECT CONTROLS (CARRIER) PIPING TRANSMISSION SHIFT (MODEL 2385 CARRIER) TORQUE CONVERTER OR FLUID COUPLING TORQUE CONVERTER (CARRIER) TORQUE CONVERTER COMPONENT PARTS (CARRIER) TORQUE CONVERTER COMPONENT PARTS (CARRIER) v

7 PAGE ILLUS/ TORQUE CONVERTER COMPONENT PARTS AND BREATHER (CARRIER) TORQUE CONVERTER RELATED PARTS (MODEL 2385 CARRIER) TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS TRANSMISSION ASSEMBLY AND COMPONENT PARTS (CARRIER) TRANSMISSION INPUT AND REVERSE SHAFT (CARRIER) TRANSMISSION IDLER GEAR AND SHAFT (CARRIER) TRANSMISSION GEAR AND SHAFT (CARRIER) TRANSMISSION GEAR AND SHAFT (CARRIER) TRANSMISSION OUTPUT SHAFT AND GEARS (CARRIER) TRANSMISSION CASE ASSEMBLY (CARRIER) TRANSMISSION DISCONNECT (CARRIER) TRANSMISSION DIPSTICK AND MOUNTING PARTS (CARRIER) INTERMEDIATE CLUTCH CLUTCH ASSEMBLIES FIRST AND SECOND SPEED (CARRIER) CLUTCH ASSEMBLIES INPUT, THIRD, FOURTH AND REVERSE (CARRIER) SERVO UNIT CONTROL VALVE AND RELATED PARTS (MODEL 2380) CONTROL VALVE COMPONENT PARTS (MODEL 2380 CARRIER) CONTROL VALVE ASSEMBLY (MODEL 2385) CONTROL VALVE COMPONENT PARTS (MODEL 2385) CONTROL VALVE COMPONENT PARTS (MODEL 2385) COOLERS, PUMPS, MOTORS OIL COOLER TORQUE CONVERTER (CARRIER) TORQUE CONVERTER OIL COOLER TRANSMISSION PRESSURE REGULATOR VALVE (CARRIER) TRANSMISSION HYDRAULIC LINES (CARRIER MODEL 2380) TRANSMISSION HYDRAULIC LINES ( MODEL 2380 CARRIER) TRANSMISSION HYDRAULIC LINES (MODEL 2385 CARRIER) TRANSMISSION LOCKUP VALVE (MODEL 2380) SHIFT LOCK CYLINDER (MODEL 2385 CARRIER) FLUID FILTER ASSEMBLY TRANSMISSION AND HYDRAULIC (MODEL 2380 CARRIER) FLUID FILTER ASSEMBLY TRANSMISSION ONLY (MODEL 2385 CARRIER) GROUP 08 TRANSFER AND FINAL DRIVE ASSEMBLIES FINAL DRIVE ASSEMBLY DRIVE ADAPTER (MODEL 2380 CARRIER) GROUP 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS COUPLER AND CLAMP ASSEMBLY PROPELLER SHAFTS FAN DRIVE SHAFT ASSEMBLY (MODEL 2380 CARRIER) PROPELLER SHAFT ASSEMBLY TORQUE CONVERTER TO TRANSMISSION (CARRIER) PROPELLER SHAFT TRANSMISSION TO FRONT AXLE (MODEL 2380 CARRIER) UNIVERSAL JOINT ASSEMBLY (MODEL 2380 CARRIER) PROPELLER SHAFT TRANSMISSION TO FRONT AXLE (MODEL 2385 CARRIER) UNIVERSAL JOINT ASSEMBLY (MODEL 2385 CARRIER) PROPELLER SHAFT TRANSMISSION TO REAR AXLE vi

8 GROUP 10 FRONTAXLE TM P PAGE ILLUS/ 1000-FRONT AXLE ASSEMBLY FRONT AXLE ASSEMBLY AND RELATED PARTS (CARRIER) FRONT AXLE SHAFT AND HOUSING (CARRIER) DIFFERENTIAL DIFFERENTIAL AND CARRIER ASSEMBLY FRONT AXLE (CARRIER) DIFFERENTIAL AND CARRIER COMPONENTS FRONT AXLE (CARRIER) DIFFERENTIAL AND CARRIER COMPONENT PARTS FRONT AXLE(CARRIER) PLANETARY OR FINAL DRIVE FRONT AXLE PLANETARY AND FINAL DRIVE (CARRIER) STEERING AND LEANING WHEEL MECHANISM FRONT AXLE STEERING PARTS (CARRIER) UNIVERSAL JOINT STEERING FRONT AXLE (CARRIER) GROUP 11 REAR AXLE REAR AXLE ASSEMBLY REAR AXLE ASSEMBLY AND RELATED PARTS (CARRIER) REAR AXLE SHAFT AND HOUSING (CARRIER) DIFFERENTIAL DIFFERENTIAL AND CARRIER ASSEMBLY REAR AXLE (CARRIER) DIFFERENTIAL AND CARRIER COMPONENTS PARTS REAR AXLE (MODEL 2380 CARRIER) DIFFERENTIAL AND CARRIER COMPONENTS REAR AXLE (CARRIER) DIFFERENTIAL AND CARRIER COMPONENTS REAR AXLE (MODEL 2385 CARRIER) NO SPIN ASSEMBLY REAR AXLE (MODEL 2385 CARRIER) PLANETARY OR FINAL DRIVE REAR AXLE PLANETARY AND FINAL DRIVE STEERING, SIDESHIFT AND WHEEL LEANING MECHANISM REAR AXLE STEERING PARTS (CARRIER) UNIVERSAL STEERING REAR AXLE (CARRIER) REAR AXLE STEERING LOCK (CARRIER) GROUP 12 BRAKES SERVICE BRAKES BRAKE SHOE ASSEMBLY AIR BRAKE SYSTEM AIR BRAKE CHAMBER ASSEMBLY (CARRIER) EVAPORATOR (MODEL 2380 CARRIER) EVAPORATOR (MODEL 2385 CARRIER) AIR PRESSURE REGULATOR VALVE (MODEL 2380 CARRIER) FRONT AIR BRAKE SYSTEM (MODEL 2385 CARRIER) FRONT AIR BRAKE LINES AND FITTINGS (MODEL 2385 CARRIER) REAR AIR BRAKE SYSTEM (MODEL 2385 CARRIER) REAR AIR BRAKE LINES AND FITTINGS (MODEL 2385 CARRIER) AIR BRAKE LINES AND PARTS (MODEL 2385 CARRIER) AIR BRAKE QUICK DISCONNECT AND RELATED PARTS (MODEL 2385 CARRIER) AIR BRAKES LINES, FITTINGS AND RELATED PARTS (MODEL 2385 CARRIER) vii

9 PAGE ILLUS/ AIR BRAKE TREADLE VALVE AND RELATED PARTS (MODEL 2385 CARRIER) AIR RESERVOIR AND AIR LINES (MODEL 2385 CARRIER) RESERVOIR EXHAUST AIR PIPING (MODEL 2385 CARRIER) AIR COMPRESSION AND GOVERNOR PIPING (MODEL 2385 CARRIER) AIR BRAKE MANIFOLD AND HAND BRAKE VALVE (MODEL 2385 CARRIER) AIR PIPING FRONT AIR CHAMBERS (MODEL 2380 CARRIER) AIR PIPING REAR AIR CHAMBERS (MODEL 2380 CARRIER) AIR BRAKE PIPING (MODEL 2380 CARRIER) AIR BRAKE PIPING AND FITTINGS (MODEL 2380 CARRIER) AIR RESERVOIR AND BRAKE PIPING (MODEL 2380 CARRIER) AIR BRAKE VALVES AND CONTROLS (MODEL 2380 CARRIER) AIR BRAKE TUBES, FITTINGS AND RELATED PARTS (MODEL 2380 CARRIER) AIR COMPRESSOR GOVERNOR (CARRIER) AIR COMPRESSOR ASSEMBLY AIR COMPRESSOR ASSEMBLY (CARRIER) GROUP 13 WHEELS AND TRACKS WHEELASSEMBLY WHEEL ASSEMBLY (CARRIER) WHEEL COMPONENT PARTS (CARRIER) TIRES, TUBES, TIRE CHAINS TIRE (CARRIER) GROUP 14 STEERING MECHANICAL STEERING GEAR ASSEMBLY STEERING COLUMN (CARRIER) STEERING LINKAGE (MODEL 2380 CARRIER) STEERING LINKAGE, BELLCRANK AND RELATED PARTS (MODEL 2380 CARRIER) STEERING LINKAGE (MODEL 2385 CARRIER) POWER STEERING GEAR ASSEMBLY STEERING GEAR BOX (CARRIER) ANGLE GEAR BOX STEERING (CARRIER) RIGHT ANGLE GEAR BOX FROM STEERING COLUMN (CARRIER) HYDRAULIC PUMP OR FLUID MOTOR ASSEMBLY STEERING DUAL HYDRAULIC PUMP (MODEL 2385) HYDRAULIC DUAL PUMP (MODEL 2385) EMERGENCY STEERING HYDRAULIC PUMP (MODEL 2385) HYDRULIC DUAL PUMP (MODEL 2380 CARRIER) HYDRAULIC DUAL PUMP STEERING (MODEL 2380 CARRIER) HYDRAULIC PUMP (MODEL 2380 CARRIER) HYDRAULIC PUMP HOSES AND CLAMPS (MODEL 2380 CARRIER) HYDRAULIC PUMP HOUSING AND RELATED PARTS (MODEL 2380 CARRIER) HYDRAULIC PUMP HOSES AND FITTINGS (MODEL 2380 CARRIER) HOSES, LINES, FITTINGS FRONT STEERING HYDRAULIC LINES AND FITTINGS (MODEL 2385 CARRIER) viii

10 PAGE ILLUS/ FRONT STEERING LINES AND FITTINGS (MODEL 2385 CARRIER) REAR STEERING LINES AND FITTINGS (MODEL 2385 CARRIER) REAR STEERING HYDRAULIC LINES AND FITTINGS (MODEL 2385 CARRIER) REAR STEERING HYDRAULIC LINES (CARRIER) FRONT STEERING HYDRAULIC LINES (CARRIER) HYDRAULIC LINES LOCK OUT CYLINDER (MODEL 2385 CARRIER) HYDRAULIC OR AIR CYLINDERS FRONT AND REAR STEERING CYLINDERS (CARRIER) STEERING CYLINDER (CARRIER) SELF CENTERING CYLINDER ASSEMBLY (CARRIER) FRONT STEERINGLOCK CYLINDER (MODEL 2385 CARRIER) STEERING SYSTEM VALVES POWER STEERING VALVE (CARRIER) REAR STEERING SELECTOR VALVE (MODEL 2380 CARRIER) REAR STEERING SELECTOR VALVE (MODEL 2385 CARRIER) STEERING CYLINDER VALVES FRONT STEERING CHECK VALVE (MODEL 2380 CARRIER) STEERING RIGHT ANGLE CHECK VALVE (MODEL 2385 CARRIER) STEERING RELIEF VALVE (MODEL 2385 CARRIER) GROUP 15 FRAME, TOWING ATTACHMENTS, DRAWBARS AND ARTICULATION SYSTEMS FRAME ASSEMBLY FRAME AND RELATED PARTS (CARRIER) FRAME, RELATED PARTS (CARRIER) FRAME DECK PLATE AND PARTS (MODEL 2385 CARRIER) PINTLES AND TOWING ATTACHMENTS PINTLE HOOK ASSEMBLY (CARRIER) GROUP 18 BODY, CAB, HOOD AND HULL BODY, CAB, HOOD AND HULL ASSEMBLIES HEADLIGHT MOUNTS (MODEL 2380 CARRIER) HEADLIGHT MOUNTS (MODEL 2385 CARRIER) TAILLIGHT MOUNTING (MODEL 2380 CARRIER) TROUBLE LIGHT MOUNTING CLAMP DASH PANEL AND MOUNTING HARDWARE (MODEL 2380 CARRIER) DASH PANEL AND MOUNTING HARDWARE (MODEL 2385 CARRIER) CONTROL PANEL, PLATES AND COVERS (MODEL 2385 CARRIER) INSTRUMENT PANEL (CRANE) CAB MOUNTING PARTS (CARRIER) CAB ASSEMBLY (CARRIER) DOOR ASSEMBLY AND COMPONENTS PARTS (CARRIER) UPPER CAB ASSEMBLY LOWER CAB ASSEMBLY (CARRIER) CAB ASSEMBLY (CRANE) CAB COMPONENTS (CRANE) CAB COMPONENTS (CRANE) CONTROL PANEL AND SUPPORT (MODEL 2380) ix

11 PAGE ILLUS/ VALVE MOUNTING PLATE (MODEL 2385) FENDERS AND RUNNING BOARDS CAB GLASS (CARRIER) CAB GLASS (CRANE) FENDER AND MUD GUARD (CARRIER) OUTRIGGER COVER (MODEL 2380 CARRIER) OUTRIGGER (MODEL 2380 CARRIER) OUTRIGGER CYLINDER (MODEL 2380 CARRIER) OUTRIGGER (MODEL 2385 CARRIER) OUTRIGGER CYLINDER (MODEL 2385 CARRIER) OUTRIGGER FLOAT PAD MOUNTING BRACKET (MODEL 2385 CARRIER) OUTRIGGER FLOAT PAD (CARRIER) OUTRIGGER HYDRAULIC PUMP (MODEL 2385 CARRIER) OUTRIGGER CONTROL VALVE (MODEL 2380 CARRIER) OUTRIGGER CONTROL VALVE (MODEL 2385 CARRIER) OUTRIGGER FLOW CONTROL AND RELIEF VALVE (MODEL 2385 CARRIER) OUTRIGGER HYDRAULIC LINES (MODEL 2385 CARRIER) UPHOLSTERY SEATS AND CARPETS SEAT ASSEMBLY (CARRIER) SEAT BASE ASSEMBLY (CARRIER) SEAT (CARRIER) STOWAGE RACKS AND BOXES TOOL BOX (CRANE) GROUP 22 BODY, CHASSIS AND HULL ACCESSORY ITEMS ACCESSORY ITEMS HEATER (MODEL 2380 CARRIER) HEATER (MODEL 2385 CARRIER) HEATER (CRANE) HEATER AND DEFROSTER DUCTS (CRANE) DEFROSTER FAN AND MOUNTING HARDWARE (CARRIER) WINDSHIELD WIPER (CARRIER) WINDSHIELD WIPER MOUNTING HARDWARE (CARRIER) MIRROR (CARRIER) REFLECTOR (CARRIER) AIR HORN AND MANIFOLD PIPING DATA PLATES AND INSTRUCTION HOLDERS IDENTIFICATION PLATES (CARRIER) GROUP 24 HYDRAULIC AND FLUID SYSTEM PUMP AND MOTOR HYDRAULIC ACCUMULATOR (CRANE) FAN DRIVE HYDRAULIC MOTOR (MODEL 2385) MANIFOLD AND CONTROL VALVES RELIEF AND CHECK VALVES (CARRIER) HYDRAULIC MANIFOLD (MODEL 2385 CARRIER) FLOW CONTROL AND RELIEF VALVE (MODEL 2385 CARRIER) DOZER CONTROL VALVE (MODEL 2385 CARRIER) MANIFOLD RELIEF VALVE (MODEL 2380 CARRIER) UNLOADING RELIEF VALVE (MODEL 2380 CARRIER) TILT LOCK VALVE (MODEL 2380 CARRIER) FAN DRIVE CONTROL VALVE (MODEL 2385) x

12 PAGE ILLUS/ TRANSMISSION CONTROL ACTUATOR VALVE (MODEL 2380) STRAINERS, FILTERS, LINES AND FITTINGS HYDRAULIC PIPING (MODEL 2385 CARRIER) HYDRAULIC HOSES, LINES AND FITTINGS (MODEL 2385) DOZER AND FAN HYDRAULIC PIPING (MODEL 2385) HYDRAULIC LINES (MODEL 2385) HYDRAULIC PIPING (MODEL 2385 CARRIER) DOUBLE SOLENOID VALVE HYDRAULIC PIPING (MODEL 2385) HYDRAULIC PIPING (MODEL 2380) HYDRAULIC LINES AND FITTINGS (MODEL 2385 CARRIER) HYDRAULIC PIPING (MODEL 2380 CARRIER) HYDRAULIC LINES AND FITTINGS (MODEL 2380 CARRIER) HYDRAULIC PUMP HOSES, LINES AND FITTINGS (MODEL 2385) HYDRAULIC OIL FILTER (MODEL 2385) CAB HYDRAULIC PIPING (MODEL 2380 CARRIER) CAB HYDRAULIC PIPING (MODEL 2385 CARRIER) CAB HYDRAULIC LINES AND FITTINGS (MODEL 2385 CARRIER) LIQUID TANKS OR RESERVOIRS HYDRAULIC SUPPLY TANK (MODEL 2385 CRANE) HYDRAULIC TANK (MODEL 2385 CARRIER) HYDRAULIC TANK (MODEL 2380 CARRIER) GROUP 47 GAGES (NONELECTRICAL) WEIGHING AND MEASURING DEVICES INSTRUMENTS ANGLE JOINT TACHOMETER (CARRIER) SPEEDOMETER AND TACHOMETER (CARRIER) TACHOMETER AND DRIVE (CRANE) GAGES, MOUNTINGS, LINES AND FITTINGS GAGES AND RELATED PARTS (CARRIER) GROUP 50 PNEUMATIC EQUIPMENT AIR COMPRESSOR ASSEMBLY AIR COMPRESSOR MOUNTING HARDWARE CRANKCASE, BLOCK, CYLINDER HEAD AIR COMPRESSOR CRANKCASE AND HEAD CRANKSHAFT AIR COMPRESSOR CRANKSHAFT PISTONS, CONNECTING RODS AND ROTORS AIR COMPRESSOR PISTON AND CONNECTING ROD LUBRICATION SYSTEM AIR COMPRESSOR LINES AND FITTINGS AIR INTAKES AIR COMPRESSOR AIR INTAKE UNLOADER SYSTEM COMPONENTS AIR COMPRESSOR UNLOADER VALVE GROUP 74 CRANES, SHOVELS AND EARTH MOVING EQUIPMENT COMPONENTS CRANE DRAGLINE OR CLAMSHELL ATTACHMENTS BOOM (CRANE) A FRAME ASSEMBLY (CRANE) A FRAME SHACKLE (CRANE) JIB BOOM (CRANE) BASE DECK WALKWAY ASSEMBLY xi

13 PAGE ILLUS/ REVOLVING BASE (CRANE) CLUTCH SWING BRAKE (CRANE) AUXILIARY SHAFT CLUTCH CLUTCH ASSEMBLY (CRANE) CLUTCH BAND ASSEMBLY (CRANE) BOOM HOIST BRAKE ASSEMBLY (CRANE) CLUTCH AND RELATED PARTS (CRANE) SHAFTS VERTICAL SWING SHAFT (CRANE) DRUM SHAFT ASSEMBLY (CRANE) HORIZONTAL SWING SHAFT (CRANE) COUNTERSHAFT ASSEMBLY (CRANE) AUXILIARY SHAFT (CRANE) VERTICAL REVOLVING SHAFT (CRANE) HOISTS INDEPENDENT BOOM HOIST (CRANE) TAG LINE(CRANE) WIRE ROPE ASSEMBLY (CRANE/ FAIR LEAD JIB BOOM MAST (CRANE) BRIDLE BOOM ANGLE INDICATOR TRANSMISSION ASSEMELY PRIMARY DRIVE PRIMARY DRIVE CHAIN CASE LAGGING ASSEMBLY POWER TAKE-OFF (CRANE) TURNTABLE LOAD ROLLER RING GEAR AND ROLLER PATH ANTI-ROTATION DEVICE (MODEL 2380) CAB LOCK (CRANE) HOUSE LOCK ASSEMBLY (MODEL 2385 CRANE) MACHINERY GEAR CASE OR FRAME GUARDS (CRANE) GEAR GUARD (CRANE) MACHINERY MECHANISM CONTROLS INDEPENDENT BOOM HOIST CONTROL REVERSE CLUTCH CONTROL MASTER CLUTCH CONTROL (CRANE) MAIN LEVER STAND ASSEMBLY (CRANE) ROLLER CLUTCH AND MAIN HOIST LEVER ASSEMBLY (CRANE) HOIST DRUM BRAKE CONTROL (CRANE) LEVER AND PEDAL BOOTS (MODEL 2385 CRANE) BOOM HOIST JAW CLUTCH (CRANE) MOLDBOARD ASSEMBLY UTILITY BLADE ASSEMBLY LIFT ARMS AND PIVOT ASSEMBLIES UTILITY BLADE LIFTING MECHANISM (MODEL 2380) UTILITY BLADE LIFTING MECHANISM (MODEL 2385) CIRCLE REVERSE DRAWBAR SIDE SHIFT AND ARM LIFT MECHANISM DOZER CYLINDER (MODEL 2380) DOZER CYLINDER (MODEL 2385) xii

14 PAGE ILLUS/ MAIN FRAME ASSEMBLY UTILITY BLADE LOCK UP GROUP 94 REPAIR KITS REPAIR KITS KITS...KIT-1 KIT GROUP 95 GENERAL USE STANDARDIZED PARTS BULK MATERIEL BULKMATERIEL...BULK-1 BULK SECTION III. SPECIAL TOOLS LIST GROUP 26 TOOLS AND TEST EQUIPMENT SPECIAL TOOLS SPECIAL TOOLS SPECIAL TOOLS SECTION IV. CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX...I-1 PART NUMBER INDEX...I-64 FIGURE AND ITEM INDEX...I-249 xiii

15 SECTION I TM P INTERMEDIATE DIRECT SUPPORT AND INTERMEDIATE GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST 1. Scope SECTION I. INTRODUCTION 3. Explanation of Columns (Sections II and III). This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Intermediate Direct Support and Intermediate General Support Maintenance of the Crane, Wheel Mounted. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5- position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instructions, as shown in the following breakout: 2. General. In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in the section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Cross-reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing; in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and cross-references NSN, FSCM, and part numbers. *Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item. 1

16 SECTION I (1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follows: Code Application/Explanation PA Stocked items; use the applicable NSN to PB request requisition items with these source PC** codes. They are authorized to the category PD indicated by the code entered in the 3d PE position of the SMR code. PF PG **Items coded PC are subject to deterioration. KD Items with these codes are not to be re- KF quested/requisitioned individually. They are KB part of a kit which is authorized to the maintenance category indicated in the 3d position of the SMR code. The complete kit must be requisitioned and applied. MO- (Made at UM/ Items with these codes are not AVUM Level) to be requested/requisitioned individually. They must be MF- (Made at IDS/ made from bulk material which AVUM Level) is identified by the part num MH- (Made at IGS ber in the DESCRIPTION level) AND USABLE ON CODE (UOC) column and listed in ML- (Made at Spe- the Bulk Material group of the cialized Repair repair parts list in this RPSTL. Act (SRA)) If the item is authorized to you by the 3d position code of the MD- (Made at Depot) SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance. AO- (Assembled by Items with these codes are not UM/A VUM Level) to be requested/requisitioned individually. The parts that AF- (Assembled by make up the assembled item IDS/A VIM Level) must be requisitioned or fabri- AH- (Assembled by cated and assembled at the IGS Category level of maintenance indicated IGS Category by the source code. If the 3d AL- (Assembled by position code of the SMR code SRA) authorizes you to replace the item, but the source code indi- AD- (Assembled by cates the item is assembled at Depot) a higher level, order the item from the higher level of maintenance. XA Do not requisition an "XA"-coded item. Order its next higher assembly. (Also, refer to the NOTE below.) 2 TM P XB If an "XB" item is not available from salvage, order it using the FSCM and part number given. XC Installation drawing, diagram, instruction sheet, field service drawing, that is identified by the manufacturer s part number. XD Item is not stocked. Order an "XD"-coded item through normal supply channels using the FSCM and part number given, if no NSN is available. NOTE: Cannibalization or controlled exchange, when authorized, may be used as source of supply for items with the above source codes, except for those source coded "XA" or those aircraft support items restricted by requirements of AR (2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance. Code Application/Explanation C - Crew or operator maintenance done within unit O - maintenance or aviation unit maintenance. Unit maintenance or aviation unit category can remove, replace, and use the item. F - Intermediate Direct Support or aviation intermediate level can remove, replace, and use the Hem. H - Intermediate General support level can remove, replace, and use the item. L - Specialized repair activity can remove, replace, and use the item. D - Depot level can remove, replace, and use the Hem. (b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair functions.) (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance codes: