TECHNICAL MANUAL FOR CARRIER, PERSONNEL, FULL TRACKED, ARMORED M113A2 (NSN )

Transcription

1 TM P TECHNICAL MANUAL UNIT MAINTENANCE, DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) FOR CARRIER, PERSONNEL, FULL TRACKED, ARMORED M113A2 (NSN ) CARRIER, COMMAND POST, LIGHT TRACKED M577A2 (NSN ) CARRIER, MORTAR, 120-MM, M121; SELF PROPELLED M1064 (NSN ) CARRIER, STANDARDIZED INTEGRATED COMMAND POST SYSTEM, M1068 (NSN ) CARRIER, SMOKE GENERATOR, FULL TRACKED M1059 (NSN ) COMBAT VEHICLE, ANTI-TANK, IMPROVED TOW VEHICLE, M901A1 (NSN ) SUPERSEDURE NOTICE This manual supersedes TM P dated 15 April 1998, including all changes. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY AUGUST 2005

2

3 LIST OF EFFECTIVE PAGES/ILLUSTRATIONS. TM P INSERT LATEST UPDATED PAGES. DESTROY SUPERSEDED DATA. Note: This manual supersedes TM P dated April 1998 including all changes. Date of issue for revision is: Original 0 (26 August 2005) TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 170 AND TOTAL NUMBER OF FIGURES IS 416 CONSISTING OF THE FOLLOWING: Page/Illustration *Change No. No. Cover 0 A/B blank 0 i xiii/xiv blank Figure Kit-1 0 Bulk-1 Bulk 2 0 Figure I-1 I Transmittal 0 DA 2028 Sample/Back 0 DA 2028/Back (3) 0 Metric Chart 0 Back Cover 0 Page/Illustration No. *Change No. Page/Illustration No. *Change No. *Zero in this column indicates an original page A/B blank

4

5 TM P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D.C., 26 AUGUST 2005 TECHNICAL MANUAL UNIT MAINTENANCE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) FOR CARRIER, PERSONNEL, FULL TRACKED, ARMORED M113A2 (NSN ) CARRIER, COMMAND POST, LIGHT TRACKED M577A2 (NSN ) CARRIER, MORTAR, 120-MM, M121; SELF PROPELLED M1064 (NSN ) CARRIER, STANDARDIZED INTEGRATED COMMAND POST SYSTEM M1068 (NSN ) CARRIER, SMOKE GENERATOR, FULL TRACKED M1059 (NSN ) COMBAT VEHICLE, ANTI-TANK, IMPROVED TOW VEHICLE, M901A1 (NSN ) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications) through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is If you need a password, scroll down and click on "ACCESS REQUEST FORM." The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax, or your letter or DA Form 2028 directly to: Commander, U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-LC-CIP-WT (TECH PUBS CONTROL POINT), Rock Island, IL The address is TACOM-TECH-PUBS@ria.army.mil. The fax number is DSN or Commercial (309) Current as of 5 January, 2004 SUPERSEDURE NOTICE: This publication supersedes TM P, dated 15 April 1998 including all changes. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. i

6 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE SECTION I INTRODUCTION...1 SECTION II Group 01 REPAIR PARTS LIST ENGINE 0100 Engine and Shipping Container Engine Front Mount CRANKCASE, BLOCK, CYLINDER HEAD Air Box Drain and Related Parts Cylinder Head Assembly and Lifting Brackets FLYWHEEL ASSEMBLY Drive Plate, Flywheel, and Housing VALVES, CAMSHAFTS, AND TIMING SYSTEM Rocker Arm Covers ENGINE LUBRICATION SYSTEM Engine Air Box Drain Oil Pan and Oil Gage Assembly Engine Oil Filter Mounting and Hoses Oil Filter Assembly and Adapter Engine Oil Filler Neck Group 03 FUEL SYSTEM 0302 FUEL PUMPS Fuel Pumps Fuel Pump Assembly and Drive Fuel Lines and Fittings AIR CLEANER Air Cleaner Assembly Air Filter Indicator, Hoses, and Fittings Air Inlet Valve Cover and Cable Air Inlet Control Valve Assembly TANKS, LINES, FITTINGS, HEADERS Bolt-In Fuel Tank, Filler, and Level Gage Filler Cap Cover Assembly Bolt-In Fuel Tank Mounting Components Bolt-In Tank Fuel Lines and Fittings External Fuel Tanks Forward Fuel Lines and Fittings Rear Fuel Lines and Fittings Fuel Lines, Guards, and Fittings Fittings, Fuel Lines Left Tank Fuel Filler Neck and Lines Right Tank Fuel Filler Neck and Lines Dual Fuel Tanks and Mounting Hardware ii

7 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE Dual Tanks Cross Over Tubes and Hoses Dual Tanks Fuel Lines and Fittings FUEL FILTERS Fuel Filter and Strainer Assemblies Fuel Filter Mounting and Hoses ENGINE STARTING AIDS Air Box Heater Related Parts Air Box Heater Assembly Air Pump, Ignition Coil, and Related Parts ACCELERATOR, THROTTLE, OR CHOKE CONTROLS Throttle and Fuel Shutoff Control Cables Accelerator Pedal and Linkage Throttle Cross Shaft and Linkage Vertical Cross Shaft and Linkage Group 04 EXHAUST SYSTEM 0401 MUFFLER AND PIPES Muffler and Exhaust Pipes Group 05 COOLING SYSTEM 0501 RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER Radiator and Expansion Tank WATER MANIFOLDS, HEADERS, THERMOSTATS, AND HOUSING GASKET Radiator Hoses, Tubes, and Elbows Radiator Hoses, Tubes, and Elbows Thermostat, Housing, Lines, and Fittings WATER PUMP Cooler Pump Assembly, Idler Pulley, and Belt Set FAN ASSEMBLY Fan Drive Pulleys and Idlers Fan Drive Pulley and Belt Set Vaneaxial Fan Assembly Right Angle Drive, Cooling Fan Group 06 ELECTRICAL SYSTEM 0601 GENERATOR, ALTERNATOR Generator, Mounting, and Belt Set (100 AMP) Generator, Mounting, and Belt Set (200 AMP) GENERATOR, REGULATOR (VOLTAGE) Generator Regulator and Mounting Hardware STARTING MOTOR Starter and Mounting Hardware Starter Ground Lead and 200 AMP Generator Lead iii

8 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE 0607 INSTRUMENT OR ENGINE CONTROL PANEL Instrument Panel Assembly Instrument Panel Lights and Switches Instrument Panel Switches and Gages Instrument Panel Wiring Harnesses Master Switch Assembly Master Switch Assembly Master Switch Assembly Master Switch Assembly Warning Light Panel MISCELLANEOUS ITEMS Distribution Box Assembly for 100 AMP Generator Distribution Box Components for 100 AMP Generator Distribution Box Assembly for 200 AMP Generator Distribution Box Components for 200 AMP Generator Headlight Beam Selector Switch Stoplight Switch Mounting Hardware Telepost Mounting Hardware Power Supply and Mounting Hardware Taillight Mounting Hardware LIGHTS Service and Infrared Headlight Assembly Stop and Taillight Assembly, Left Side Stop and Taillight Assembly, Right Side Blackout Headlight Assembly Blackout Clearance Light Dome Light Dome Light SENDING UNITS AND WARNING SWITCHES Engine Sending Units and Warning Switches Ramp Warning Switches and Buzzer HORN, SIREN Horn Assembly and Ground Lead BATTERIES, STORAGE (WET OR DRY) Batteries and Battery Box Cover Batteries and Battery Tray Slides Battery Tray Assembly Batteries and Battery Box Cover Electrical Leads, Battery HULL OR CHASSIS HARNESS Power Plant Wiring Harness Power Plant Harness Attaching Parts Headlight Wiring Harness Headlight Harness Attaching Parts Main Wiring Harness, Forward Section Main Wiring Harness, Forward Section Main Wiring Harness, Forward Section Main Harness Attaching Hardware, Forward Section iv

9 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE Main Vehicular Wiring Harness Main Harness Attaching Hardware Radio Harness and Main Harness Attaching Hardware Main Vehicular Wiring Harness Assembly Wiring Harness, Branched Main Harness Attaching Hardware, Left Side Main Harness Attaching Hardware, Rear Main Vehicular Wiring Harness Main Harness Attaching Hardware, Left Side Main Harness Attaching Hardware, Left Rear Main Harness Attaching Hardware, Right Side Main Harness and Radio Harness Attaching Hardware Main Vehicular Wiring Harness Main Harness Attaching Parts Fuel Transmitter Lead Differential Oil Temperature Lead Infrared Power Supply Electrical Lead Assembly Trailer Lights Wiring Harness Assembly Radio Wiring Harness Assembly Radiac Wiring Harness Assembly Instrument Panel/Utility Outlet Electrical Lead Assembly Utility Outlet Electrical Assembly Non-NATO Slave Receptacle Assembly NATO Slave Receptacle Assembly Master Switch/Dome Light Electrical Lead Assembly Master Switch/Distribution Box Electrical Lead Assembly Master Switch/Distribution Box Wiring Harness Assembly Smoke Grenade Wiring Harness Smoke Grenade Wiring Harness Smoke Grenade Wiring Harness Attaching Hardware for Smoke Grenade Wiring Harness Attaching Hardware for Smoke Grenade Wiring Harness Taillight Wiring Harness Assembly and Attaching Hardware VENTILATING EQUIPMENT Ventilation Fan Assembly and Mounting Hardware Group 07 TRANSMISSION 0705 TRANSMISSION SHIFTING COMPONENTS Transmission Selector and Linkage Transmission Range Selector Assembly TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS Transmission and Shipping Container Transmission Oil Filler Neck Oil Pan and Output Flange COOLERS, PUMPS, MOTORS Transmission Oil Cooler Hoses and Fittings Oil Pumps and Filter v

10 Group 08 TM P TABLE OF CONTENTS (Continued) TRANSFER AND FINAL DRIVE ASSEMBLIES ILLUS PAGE FIGURE 0801 POWER TRANSFER, FINAL DRIVE, PLANETARY, OR DROP GEAR BOX ASSEMBLIES Transfer Gearcase and Mounting Parts Transfer Gearcase and Transfer Transmission Transfer Gearcase Assembly Final Drive Assembly and Filler Tube Final Drive Assembly Final Drive Assembly CLUTCH AND CLUTCH CONTROLS Engine/Transfer Case Quick Disconnect Group 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER, AND CLAMP ASSEMBLY 0900 PROPELLER SHAFTS Propeller Shafts and Component Parts Group 11 REAR AXLE 1124 STEERING BRAKES, DIFFERENTIAL, AND PLANETARY DRIVE Planetary Drive and Differential Assembly Differential Steering Control Differential Steering Control Differential Oil Cooler Hoses and Fittings Differential Oil Filter Assembly and Mounting Right Angle Gear Box, Differential Group 13 WHEELS AND TRACKS 1301 SUSPENSION ASSEMBLY Torsion Bars and Anchors Road Wheel Support Arm Components TRACK IDLER AND BRACKETS Idler Arm Assembly Track Tension Adjuster Track Tension Adjuster TRACK DRIVE SPROCKETS T130 Track Drive Sprockets T150 Track Drive Sprockets TRACK ASSEMBLY T130 Track Shoe Assembly T150 Track Shoe Assembly WHEEL ASSEMBLY Idler Wheels Road Wheels and Shock Guards vi

11 TM P Group 14 STEERING TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE 1403 STEERING BRAKES Right Hand Steering Control Lever Left Hand Steering Control Lever Lower Steering Linkage Upper Steering Linkage Pivot Steering Linkage and Cylinders Steering Brakes, Master Brake Cylinder Pivot Steer Brake Assembly Brake, Single Disk, Pivot Pivot Steer Lines and Fittings Group 15 FRAME, TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS 1503 PINTLES AND TOWING ATTACHMENTS Towing Pintle Towing Eyes Group 16 SPRING AND SHOCK ABSORBERS 1604 SHOCK ABSORBER EQUIPMENT Shock Absorber Assembly Group 18 BODY, CAB, HOOD, AND HULL 1801 BODY, CAB, HOOD, AND HULL ASSEMBLIES Hull Screw Threaded Inserts Screw Threaded Special Purpose Inserts Screw Threaded Special Purpose Inserts Compartment Heater Mounting Hardware Engine Coolant Heater Mounting Hardware Engine Coolant and Electronic Equipment Mounting Hardware Engine Access Panel and Mounting Hardware Engine Access Panel and Mounting Hardware Step Installation Lifting Eyes, Light Guard, and Access Cover Hull Access Covers and Plugs Trim Vane Assembly and Components Trim Vane Extension Control Trim Vane Release Assembly External Engine Access Door Assembly Engine Access Door Components Air Grille Assembly Air Grille Components Armor Installation Gun Shield Mounting Ramp Assembly and Mounting Hardware Ramp Door and Access Door Assembly Ramp Door and Access Door Assembly Rear Access Door Direct Vision Port Ramp Lock Release Handle and Mounting Hardware Ramp Lock Release Latch and Mounting Hardware Ramp Lock Release Latch and Mounting Hardware vii

12 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE Ramp Lock Release Handle and Mounting Hardware Ramp Lock Release Latch and Mounting Hardware Cargo Hatch Cover Assembly Cargo Hatch Components Cargo Hatch Cover Hinges and Latches Cargo Hatch Covers and Hinges Hatch Cover External Locking Hardware Hatch Cover Internal Locking Hardware Commander s Cupola Assembly Commander s Cupola Hatch and Cover Assemblies Commander s Cupola and Cover Latches Commander s Hatch Machine Gun Mount Commander s Cupola Handle Commander s Hatch Cover Assembly Commander s Hatch Cover Latches Smoke Grenade Launcher Mounting Hardware DRIVER S HATCHES, DRIVER S PERISCOPES, ETC. Driver s Hatch Cover Assembly Driver s Hatch Assembly Driver s Hatch Assembly Driver s Hatch Cover Assembly Driver s Hatch Yoke Support Assembly Driver s Hatch Periscope Quick Release Driver s Hatch Latch Driver s Hatch and Periscope Latches M26 Periscope Mounting Hardware FLOORS, SUBFLOORS, AND RELATED COMPONENTS Floor Plates and Cushions Vehicle Interior Floor Floor Plate Pads External Vehicle Components Floor Plates and Cushions Floor Plates and Cushions UPHOLSTERY SEATS AND CARPETS Commander s Seat and Post Assembly Commander s Seat Post Assembly and Mounting Hardware Commander s Seat Commander s Jump Seat Commander s Platform and Footrest Commander s Platform Assembly Commander s Platform Components Commander s Seat Driver s Seat Installations Driver s Seat Assembly Driver s Seat Mount Assembly Smoke Generator Operator s Seat Assembly and Seat Belts Smoke Generator Operator s Seat Personnel Seats and Straps Personnel Seats and Straps Radio Operator s Seat Personnel Seats and Tables Installation viii

13 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE Personnel Seats and Tables Installation, Right Personnel Seats and Tables Installation, Left STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC. Periscope Stowage Box Assembly Stowage Straps and Mounting Hardware Stowage Straps and Mounting Hardware Stowage Straps and Related Hardware Fire Extinguisher Mount and Related Hardware Right Side Stowage Straps and Mounting Hardware Racks, Ammunition Rack, Ammunition Rack Assembly, Rifle Left Side Stowage Straps and Mounting Hardware External Stowage Straps, Pads, and Mounting Hardware External Stowage Mortar Base Lever Release Mount Bracket, 120 Mortar Base Stowage Straps and Mounting Hardware Left Side, Internal Stowage, Racks, and Hardware Left Side, Internal Stowage, Racks, and Hardware Right Side, Internal Stowage, Racks, and Hardware Right Side, Internal Stowage, Racks, and Hardware Bracket Mounting, Fire Extinguisher Internal Stowage Straps, Racks, and Hardware External Stowage Straps, Covers, and Mounting Hardware Internal Stowage Straps, Covers, and Mounting Hardware Stowage Straps, Antenna Guards, and Covers Internal Vehicle Components Internal Vehicle Brackets and Mounting Hardware Vehicle Straps and Components Internal Vehicle Stowage Straps Internal Vehicle Components Missile Stowage Racks Missile Stowage Racks Launch Tube Components Tow Tripod Stowage Components Intervehicle Power Cable Antenna Mast Mounting Hardware Group 22 BODY, RUBBER OR PLASTIC ITEMS 2201 CANVAS, CHASSIS OR HULL, AND ACCESSORY ITEMS Extension Cover Tent Extension Cover Mounting Hardware Extension Cover Mounting Hardware Extension Cover and Boot Wall Mounting Blackout Curtain Assembly ACCESSORY ITEMS Driver s Level Indicator BILGE PUMPS Forward Bilge Pump, Hoses, and Tubes ix

14 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE Rear Bilge Pump, Hoses and Tubes WINTERIZATION EQUIPMENT Personnel Compartment Heating Unit Personnel Heater Duct Personnel Heater Fuel Lines and Fittings Personnel Heater Fuel Lines and Fittings Personnel Heater Kit Wiring Harness Heater Control Box Assembly Fuel Filter/Separator Personnel Heater Fuel Lines and Fittings DATA PLATES Data Plates and Markers Data Plates and Markers Data Plates and Decals Data Plates and Decals Data Plates and Decals Data Plates and Decals Data Plates and Decals Data Plates and Decals Data Plates and Decals Group 24 HYDRAULIC AND FLUID SYSTEMS 2404 TILT CYLINDERS AND TILT CRACK Ramp Actuator Hydraulic Lines and Fittings Ramp Actuator Hydraulic Lines and Fittings STRAINERS, FILTERS, LINES AND FITTINGS Ramp Hydraulic Lines and Fittings Ramp Hydraulic Lines and Fittings LIQUID TANKS OR RESERVOIRS Hydraulic Tank Assembly Group 26 TOOLS AND TEST EQUIIPMENT 2606 TEST EQUIPMENT Alternator Accessory Kit Wiring Harness, Accessory Kit Rheostat, Portable Group 29 AUXILIARY GENERATOR, ENGINE, AND CONTROLS 2901 GENERATOR AND ENGINE ASSEMBLY 4.2 KW Auxiliary Generator Set and Enclosure KW Auxiliary Power Unit KW Auxiliary Generator Cover Assembly KW Auxiliary Power Unit Fuel Lines and Fittings x

15 Group 33 SPECIAL PURPOSE KITS TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE 3303 WINTERIZATION KITS Personnel Compartment Heater Kit Heater Kit Fuel Lines and Fittings Personnel Compartment Heater Kit Heater Kit Fuel Lines and Fittings Electronic Equipment Heater Kit Electronic Heater Kit, Heater Assembly, Pipes, and Mounting Hardware Electronic Heater Kit Control Box and Leads Electronic Heater Kit Wiring Harness Engine Coolant Fuel Adapter Kit Engine Coolant Heater Kits Engine Coolant Heater, Pump, Tubes, and Fittings Engine Coolant Heater Assembly Engine Coolant Heater Wiring Harness and Attaching Hardware Engine Coolant Wiring Harness Assembly Engine Coolant Heater Hoses and Fittings Engine Coolant Heater Fuel Lines and Fittings Engine Coolant Heater Battery Box Insulation Engine Coolant Heater Hoses and Fittings Engine Coolant Heater Fuel Lines and Fittings Engine Coolant Heater Battery Box Insulation Engine Coolant Heater Hoses and Fittings Engine Coolant Heater Fuel Lines and Fittings Engine Coolant Heater Battery Box Insulation Covered Extension Liner SPECIAL PURPOSE KITS Capstan Drum and Adapter Kit Vehicle Anchor Kit Driver s Windshield Kit Litter Mount Kit and Litter Kit Artillery Communication Cable Kit Cupola Armor Shield Kit Cargo Hatch Armor Shield Kit Cargo Weapon Mount, Armor Shield Kit M8A3 NBC Kit M3 Heater Accessory Kit M14 AMB NBC Kit M14 AMB NBC Kit M3 AMB Heater Kit M3 AMB Heater Kit NBC Kit NBC Kit NBC Kit M8A3 NBC Kit M3 Heater Accessory Kit M3 Heater Accessory Kit M3 Heater Accessory Kit M8A3 NBC Kit NBC Power Cable Assembly M13 NBC Kit M13 NBC Kit xi

16 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE M13 NBC Kit Smoke Generator, Supports, and Covers Smoke Generator Cap Assembly, Hoses, and Attaching Hardware Smoke Generator Wiring Harnesses and Attaching Hardware Smoke Generator Wiring Harness, Hoses, and Attaching Hardware Smoke Generator Cans and Straps ODS Straps and Covers Group 42 ELECTRICAL EQUIPMENT 4202 ELECTRICAL CONTROLS (MAIN AND AUXILIARY) Patch Panel Box, Roadside Data Box Roadside Data Box Assembly Patch Panel Box Assembly Power Control Enclosure and Power Supply Stowage Power Control Enclosure, Front Internal View Power Control Enclosure, Right Side, Internal/External Views Power Control Enclosure, Left Side, Internal/External Views Power Control Enclosure, Faceplate Assembly Inverter Housing, Tent Interface Panel, Power Entry Box, and Cable Assembly Electrical Power and Communication System Attaching Hardware Power Entry Box Assembly Tent Interface Box and Panel Assembly Inverter Housing Assembly External Communication Box Facsimile Machine Mount, Cable, and Attaching Hardware External Communication Box Assembly Curbside Data Box, LAN Cable, Blackout Light Adapter Cables, and Attaching Hardware Power Distribution Box, AC Light Cord Cable, and Attaching Hardware Power Extension Box, Power Extension Cables, and Attaching Hardware AC/DC Power Boxes and Attaching Hardware Power Supply Storage Box Assembly AC/DC Power Boxes Single Point LAN Ground Box and Cable Assembly Single Point LAN Ground Box Assembly Fluorescent Lights and Mounting Hardware Group 47 GAGES, WEIGHING AND MEASURING DEVICES 4701 INSTRUMENTS (SPEED AND DISTANCE) Speedometer and Shaft Assembly Tachometer and Shaft Assembly Arming/Firing Unit Group 68 WARNING, SCANNING, AND SIGNALING DEVICES AND NAVIGATIONAL INSTRUMENTS 6809 RADIO TELEPHONE SYSTEM Communication System and Mounting Hardware Group 76 FIRE FIGHTING EQUIPMENT COMPONENTS 7638 PORTABLE FIRE FIGHTING EQUIPMENT (INCLUDE FIRE EXTINGUISHERS) Portable Fire Extinguisher xii

17 TM P TABLE OF CONTENTS (Continued) ILLUS PAGE FIGURE 7639 FIXED FIRE FIGHTING EQUIPMENT (VEHICULAR) Internal Fixed Fire Extinguisher and Tubes External Fixed Fire Extinguisher Release Group 91 CHEMICAL, BIOLOGICAL AND RADIOLOGICAL (CBR) EQUIPMENT 9131 CHEMICAL AGENT ALARMS Chemical Agent Alarm Modification Kit Chemical Agent Automatic Alarm Kit Junction Box Assembly Group 94 REPAIR KITS 9401 REPAIR KITS...KIT-1 KIT Group 95 GENERAL USE STANDARIZED PARTS 9501 BULK MATERIAL... BULK-1 BULK SECTION III. SPECIAL TOOLS LIST Group 26 TOOLS AND TEST EQUIPMENT 2604 SPECIAL TOOLS Unit Maintenance Tool Kit, Full Tracked Unit Maintenance Tool Kit, Full Tracked Direct Support Special Tools General Support Special Tools SECTION IV CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX...I-1 PART NUMBER INDEX...I-66 xiii/xiv blank

18

19 SECTION I TM P UNIT MAINTENANCE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) Section I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support, and general support maintenance of the M113A2, M577A2, M1059, M901A1, M1064, and M1068 vehicles. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. 2. General. In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence. Bulk materials are listed in item name sequence. Repair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-Reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listings, followed by a list in alphanumeric sequence of all part numbers appearing in the listing. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. 1

20 SECTION I TM P 3. Explanation of Columns (Section II and III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as shown in the following breakout: Source Code Maintenance Code Recoverability Code xx xx x 1 st two positions 3rd position 4th position 5th position How you get an item Who can install, replace, or use the item Who can do complete repair* on the item Who determined disposition action on an unserviceable *Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the Repair function in a use/user environment in order to restore serviceability to a failed item. (1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanation of source codes follows: Code Explanation PA PB PC** PD PE PF PG Stocked items; use the applicable NSN to request/requisition items with these source codes. They are authorized to the maintenance level indicated by the code entered in the 3rd position of the SMR code. **NOTE: Items coded PC are subject to deterioration. KD KF KB Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the 3rd position of the SMR code. The complete kit must be requisitioned and applied. 2

21 SECTION I TM P Code MO Made at unit level MF Made at DS level MH Made at GS level ML Made at Specialized Repair Activity (SRA) Explanation Items with these codes are not to be requested/requisitioned individually. They must be made from bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the Bulk Material group of the repair parts list in this RPSTL. If the item is authorized to you by the 3rd position code of the SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance. MD Made at Depot AO Assembled by unit AF Assembled by DS AH Assembled by GS AL Assembled by SRA Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the 3rd position code of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance. AD Assembled by XA - XB - XC - XD - Do not requisition an XA -coded item. Order its next higher assembly. (Also, refer to the NOTE below.) If an XB item is not available from salvage, order it using the CAGEC and part number given. Installation drawing, diagram, instruction sheet, or field service drawing, that is identified by manufacturer s part number. Item is not stocked. Order an XD -coded item through normal supply channels using the CAGEC and part number given, if no NSN is available. NOTE: Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded XA. (2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as follows: (a.) The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance. Code Application/Explanation C -Crew or operator maintenance done within unit maintenance. O -Unit maintenance can remove, replace, and use the item. F -Direct support level can remove, replace, and use the item. H -General support level can remove, replace, and use the item. L -Specialized repair activity can remove, replace, and use the item. D -Depot level can remove, replace, and use the item. (b.) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (i.e., perform 3

22 SECTION I TM P all authorized repair functions). (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance codes. Code O F H L D Z B Application/Explanation -Unit maintenance is the lowest level that can do complete repair of the item. -Direct support is the lowest level that can do complete repair of the item. -General support is the lowest level that can do complete repair of the item. -Specialized repair activity is the lowest level that can do complete repair of the item. -Depot is the lowest level that can do complete repair of the item. -Nonrepairable. No repair is authorized. -No repair is authorized. (No parts or special tools are authorized for the maintenance of a B coded item); however, the item may be reconditioned by adjusting, lubricating, etc., at the user level. (3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR Code as follows: Recoverability Code Z O F H D L A Application/Explanation -Nonrepairable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in 3rd position of SMR Code. -Repairable item. When uneconomically repairable, condemn and dispose of the item at unit maintenance level. -Repairable item. When uneconomically repairable, condemn and dispose of the item at the direct support level. -Repairable item. When uneconomically repairable, condemn and dispose of the item at the general support level. -Repairable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item not authorized below depot level. -Repairable item. Condemnation and disposal not authorized below specialized repair activity (SRA). -Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/ directives for specific instructions. c. NSN (Column (3)). The national stock number for the item is listed in this column. d. CAGE (Column (4)). The Commercial and Government Entity (CAGE) code is a 5-digit numeric code which is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. 4

23 SECTION I TM P e. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporate, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements to identify an item or range of items. NOTE: When you use a NSN to requisition an item, the item you receive may have a different part number from the part ordered. f. DESCRIPTION AND USABLE ON CODE (UOC) (COLUMN (6)). This column includes the following information: (1) The Federal item name and, when required, a minimum description to identify the item. (2) The physical security classification of the item is indicated by the parenthetical entry abbreviation; e.g., Phy sec C1 (C) Confidential, Phy sec C1 (S) Secret, Phy sec (T) Top Secret. (3) Spare/repair parts that make up an assembled item are listed immediately following the assembled item line entry. (4) Part numbers for bulk materials are referenced in this column in the line entry for the item to be manufactured/fabricated. (5) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line(s) of the description (before UOC). (6) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each special tool, special TMDE, and other special support equipment. When density of equipment supported exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately. (7) The statement END OF FIGURE appears just below the last item description in Column 6 for a given figure in both Section II and Section III. g. QTY (Column (7)). The QTY (quantity per figure column) indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assembly. A V appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. 4. Explanation of Columns (Section IV). a. NATIONAL STOCK NUMBER (NSN) INDEX. (1) STOCK NUMBER column. This column lists the NSN by National item identification number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN (i.e., When NIIN using this column to locate an item, ignore the first 4 digits of the NSN; however, the complete NSN should be used when ordering items by stock number. (2) FIG. column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in Section II and Section III. (3) ITEM column. The item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumeric sequence (i.e., vertical arrangement of letter and number combination which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). 5

24 SECTION I TM P (1) CAGE column. The Commercial and Government Entity (CAGE) code is a 5-digit numeric code used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. (2) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm, or corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements to identify an item or range of items. (3) STOCK NUMBER column. This column lists the NSN for the associated part number and manufacturer identified in the PART NUMBER and CAGE columns to the left. (4) FIG. column. This column lists the number of the figure where the item is identified/located in Section II and III. (5) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. 5. Special Information. a. USABLE ON CODE. The usable on code appears in the lower left corner of the Description column heading. Usable on codes are shown as UOC in the Description Column (justified left) on the first line following the item description/nomenclature. Uncoded items are applicable to all models. Identification of the usable on codes used in the RPSTL are: Code Used On V35 M113A2 Carrier, Personnel V37 M577A2 Carrier, Command Post 011 M901A1 Combat Vehicle, Anti-Tank, Improved TOW Vehicle 056 M1059 Carrier, Smoke 120 M1064 Carrier, Mortar, 120 mm Mortar ACP V83 M1068 Carrier, SICPS M981 Carrier, Fist V b. FABRICATION INSTRUCTIONS. Bulk materials required to manufacture items are listed in the Bulk Material portion of this RPSTL. Part numbers for bulk materials are also referenced in the description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in TM c. ASSEMBLY INSTRUCTION. Detailed assembly instructions for items source coded to be assembled from component spare/repair parts are found in TM and TM Items that make up the assembly are listed immediately following the assembly item entry or reference is made to an applicable figure. d. KITS. Line item entries for repair parts kits appear in a group in Section II (see table of contents). e. INDEX NUMBERS. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the National Stock Number/Part Number index and the Bulk Material list in Section II. f. ASSOCIATED PUBLICATIONS. The publication(s) listed below pertain to Personnel Carriers M113A2, M577A2, M1059, M901A1, M1064, and M1068 vehicles and their components. 6

25 SECTION I TM P Publication Short Title TM DS/GS Maintenance; M113A2 FOV TM Unit Maintenance; M113A2 FOV TM DS/GS Maintenance; Transfer Drive/Brake/Steering Components TM P DS/GS RPSTL; Transfer Drive/Brake/Steering Components TM DS/GS Maintenance; Transmission TM P DS/GS RPSTL; Transmission TM &P ORG/DS/GS Maintenance Manual/RPSTL: Heater TM &P ORG/DS/GS Maintenance Manual/RPSTL: Heater TM DS/GS Maintenance; Engine TM P DS/GS RPSTL; Engine TM &P DS Maintenance/RPSTL; Generator (200 Amp) TM DS/GS Maintenance; Generator (100 Amp) TM P DS/GS RPSTL; Generator (100 Amp) TM (V37, ACP) Unit/DS/GS Maintenance; Generator Set, Gasoline Driven TM P (V37, ACP) Unit/DS/GS RSTL; Generator Set, Gasoline Driven TM &P Unit/DS/GS Maintenance Manual and RPSTL; 5KW, 28 VDC, Auxiliary Power Unit 6. How to Locate Repair Parts. a. When National Stock Number or Part Number is Not Known. (1) First. Using the table of contents, determine the assembly group or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided into the same order. (2) Second. Find the figure covering the assembly group or subassembly group to which the item belongs. (3) Third. Identify the item on the figure and use the Figure and Item Number Index to find the NSN. b. When National Stock Number or Part Number is Known. (1) First. Using the National Stock Number or the Part Number index, find the pertinent National Stock Number or Part Number. The NSN index is in National Item Identification Number (NIIN) sequence (see 4.a(1)). The part numbers in the Part Number index are listed in ascending alphanumeric sequence (see 4 b). Both indexes cross-reference you to the illustration/figure and the item number of the item you are looking for. (2) Second. Turn to the figure and item number, verify that the item is the one you re looking for, then locate the item number in the repair parts list for the figure. 7. Abbreviations. Abbreviation APU Assy BOI CBR CMDR DS FIG FOV Explanation Auxiliary Power Unit Assembly Basis of Issue Chemical, Biological, Radiological (warfare) Commander Direct Support Figure Family of Vehicles 7

26 SECTION I TM P 7. Abbreviations. (Continued) GS MAC MOD NIIN NSN RPSTL SICPS SMR TMDE UM UOC General Support Maintenance Allocation Chart Model National Item Identification Number (consists of last 9 digits of the NSN) National Stock Number Repair Parts and Special Tools List Standardization Integrated Command Post System Source, Maintenance, and Recoverability Test, Measurement, and Diagnostic Equipment Unit Maintenance Usable On Code 8

27

28 SECTION II TM P Figure 1. Engine and Shipping Container

29 SECTION II TM P SECTION II (1) (2) (3) (4) (5) (6) (7) ITEM SMR NSN PART DESCRIPTION AND NO CAGE NUMBER USABLE ON CODE (UOC) QTY GROUP 01 ENGINE GROUP 0100 ENGINE ASSEMBLY FIG. 1 ENGINE AND SHIPPING CONTAINER 1 PAFHD ENGINE,DIESEL REFER TO 1 TM P FOR COMPONENTS... 1 PAFHD K1000 ENGINE,DIESEL XAFHZ ENGINE,DIESEL REFER TO 1 TM P FOR COMPONENTS... 3 PAFHH SHIPPING AND STORAG REFER TO 1 TM P FOR COMPONENTS... 3 PAFHH SHIPPING AND STORAG REFER TO 1 TM P FOR COMPONENTS... END OF FIGURE 1-1

30 SECTION II TM P Figure 2. Engine Front Mount