TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS

Transcription

1 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS TRUCK, LIFT, FORK: GED, PNEUMATIC TIRED WHEELS, 6000 LB CAPACITY, 168 IN. LIFT ALLIS-CHALMERS MODEL FP60-24PS ARMY MODEL MHE 213 (NSN ) This manual supersedes TM P, dated 9 November 1982, and TM P, dated 10 November 1982, and all changes. Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY DECEMBER 1991

2 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY * Washington D.C., 3 December 1991 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS TRUCK, LIFT, FORK: GED, PNEUMATIC TIRED WHEELS, 6000 LB CAPACITY, 168 IN. LIFT ALLIS-CHALMERS MODEL FP60-24PS ARMY MODEL MHE 213 (NSN ) Current as of 31 July 1991 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form , located in the back of this manual, direct to: Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI A reply will be furnished to you. Approved for public release; distribution is unlimited. TABLE OF CONTENTS SECTION I. INTRODUCTION... 1 SECTION II. REPAIR PARTS LIST GROUP 01 ENGINE ENGINE ASSEMBLY ENGINE AND MOUNTS CRANKCASE, BLOCK, CYLINDER HEAD CYLINDER BLOCK CYLINDER HEAD CRANKSHAFT CRANKSHAFT FLYWHEEL ASSEMBLY FLYWHEEL AND HOUSING PISTONS AND CONNECTING RODS PISTON AND CONNECTING ROD * This manual supersedes TM P, 9 November 1982, and TM P, 10 November 1982, and all changes

3 GROUP 03 GROUP 04 GROUP 05 GROUP VALVES, CAMSHAFTS, AND TIMING SYSTEM ROCKER ARM COVER ROCKER ARMS VALVES AND RELATED PARTS TIMING GEAR COVER CAMSHAFT AND GEAR ENGINE LUBRICATING SYSTEM OIL LEVEL GAGE AND FILLER CAP OIL PAN OIL PUMP OIL PRESSURE RELIEF VALVE OIL FILTER MANIFOLDS INTAKE AND EXHAUST MANIFOLD CRANKCASE VENTILATION FUEL SYSTEM CARBURETOR, FUEL INJECTOR CARBURETOR FUEL PUMPS FUEL PUMP AIR CLEANER AIR CLEANER TANKS, LINES, FITTINGS, HEADERS FUEL TANK ENGINE SPEED GOVERNOR AND CONTROLS GOVERNOR ASSEMBLY FUEL FILTERS FUEL FILTER ACCELERATOR, THROTTLE, OR CHOKE CONTROLS ACCELERATOR CHOKE CONTROL EXHAUST SYSTEM MUFFLER AND PIPES MUFFLER AND EXHAUST COOLING SYSTEM RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER RADIATOR GRILLE WATER MANIFOLD, HEADERS, THERMOSTATS, AND HOUSING GASKET RADIATOR HOSES THERMOSTAT AND HOUSING WATER PUMP WATER PUMP FAN ASSEMBLY FAN ASSEMBLY ELECTRICAL SYSTEM GENERATOR, ALTERNATOR ALTERNATOR AND PULLEY ALTERNATOR ii

4 GROUP 07 GROUP 09 GROUP 10 GROUP GENERATOR REGULATOR REGULATOR AND CAPACITOR STARTING MOTOR ELECTRICAL LEAD AND RELAY STARTER IGNITION COMPONENTS DISTRIBUTOR WIRING DISTRIBUTOR, EXPLODED VIEW INSTRUMENT OR ENGINE CONTROL PANEL INSTRUMENT PANEL MISCELLANEOUS ITEMS BRAKE PRESSURE SWITCH LIGHTS LIGHTS SENDING UNITS AND WARNING SWITCHES FUEL TRANSMITTER OIL PRESSURE TRANSMITTER HORN, SIREN HORN BUTTON ASSEMBLY HORN BATTERIES, STORAGE BATTERY TRANSMISSION TRANSMISSION SHIFTING COMPONENTS SHIFTING CONTROLS TORQUE CONVERTER OR FLUID COUPLING TORQUE CONVERTER TORQUE CONVERTER HOUSING AND PUMP ASSEMBLY TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS TRANSMISSION SHAFTS AND GEARS INTERMEDIATE CLUTCH FORWARD AND REVERSE DISC ASSEMBLY SERVO UNIT VALVE ASSEMBLY COOLERS, PUMPS, MOTORS TRANSMISSION OIL FILTER AND RELATED PARTS PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER, AND CLAMP ASSEMBLY PROPELLER SHAFTS PROPELLER SHAFT FRONT AXLE FRONT AXLE ASSEMBLY STEERING AXLE REAR AXLE REAR AXLE ASSEMBLY DRIVE AXLE HOUSING iii

5 GROUP 12 GROUP 13 GROUP 14 GROUP DIFFERENTIAL DIFFERENTIAL PLANETARY OR FINAL DRIVE DRIVE AXLE AND RELATED PARTS BRAKES HANDBRAKES PARKING BRAKE LEVER AND CABLE PARKING BRAKE SERVICE BRAKES BRAKESHOES AND RELATED PARTS HYDRAULIC BRAKE SYSTEM MASTER CYLINDER LINES, LEFT SIDE MASTER CYLINDER LINE, RIGHT SIDE MASTER CYLINDER WHEEL CYLINDER MECHANICAL BRAKE SYSTEM BRAKE CONTROLS INCHING CONTROLS WHEELS AND TRACKS WHEEL ASSEMBLY FRONT WHEELS REAR WHEEL HUB AND DRUM TIRES, TUBES, TIRE CHAINS FRONT AND REAR WHEELS STEERING MECHANICAL STEERING GEAR ASSEMBLY STEERING WHEEL AND SHAFT STEERING COLUMN MOUNTING PARTS STEERING MECHANISMS STEERING YOKES STEERING SPINDLE AND RELATED PARTS POWER STEERING GEAR ASSEMBLY STEERING GEAR UNIT HYDRAULIC PUMP OR FLUID MOTOR ASSEMBLY HYDRAULIC OIL FILTER HYDRAULIC OR AIR CYLINDERS STEERING CYLINDER TANKS, RESERVOIRS HYDRAULIC RESERVOIR FRAME, TOWING ATTACHMENTS. DRAWBARS, AND ARTICULATION SYSTEMS COUNTERWEIGHTS COUNTERWEIGHT AND RELATED PARTS iv

6 GROUP 18 GROUP 24 GROUP 94 GROUP 95 SECTION III. SECTION IV PINTLES AND TOWING ATTACHMENTS TOWING PIN BODY, CAB, HOOD, AND HULL BODY, CAB, HOOD, AND HULL ASSEMBLIES OVERHEAD GUARD AND SIDE PANEL LATCH SEAT HOOD AND SIDE PANELS FENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING PARTS, OUTRIGGERS, WINDSHIELD, GLASS, ETC FENDERS FLOORS, SUBFLOORS, AND RELATED COMPONENTS FLOORPLATES AND RELATED PARTS UPHOLSTERY, SEATS, AND CARPETS SEAT HYDRAULIC AND FLUID SYSTEMS PUMP AND MOTOR HYDRAULIC PUMP AND COUPLING HYDRAULIC PUMP MANIFOLD AND/OR CONTROL VALVES HYDRAULIC CONTROL VALVE AND MOUNTING PARTS HYDRAULIC CONTROL VALVE HYDRAULIC CONTROLS AND/OR MANUAL CONTROLS CONTROL VALVE MOUNTING BRACKET AND RELATED PARTS TILT CYLINDERS AND TILT CRANK TILT CYLINDER MAST COLUMN CARRIAGE FORKS MAST AND RELATED PARTS LIFT CYLINDER STRAINERS, FILTERS, LINES, AND FITTINGS, ETC HYDRAULIC LINES AND FITTINGS TILT CYLINDER, LINES, AND FITTINGS REPAIR KITS REPAIR KITS...KITS-1 KITS...KITS-1 KITS GENERAL USE STANDARDIZED PARTS BULK MATERIEL...BULK-1 BULK MATERIEL...BULK-1BULK SPECIAL TOOLS (NOT APPLICABLE) CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER... I-1 PART NUMBER INDEX... I-12 FIGURE AND ITEM NUMBER INDEX... I-45 Change 1 v/(vi Blank)

7 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (MDE); and other special support equipment required for performance of Unit, Direct Support, and General Support Maintenance of the Fork, Lift Truck. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General. In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section II. Repair parts for reparable special tools are also listed in the section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration/figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and crossreferences NSN, CAGE, and part numbers. 3. Explanation of Columns (Sections II and III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5- position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instructions, as shown in the following breakout: XXxxx xxxxx xxxxx *Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item. (1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follows: 1