Parts Manual. Parts Manual AC-P-6080

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1 Allis Chalmers Parts Manual 6080 Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. AC-P-6080

2 6080 TRACTOR 3 INDEX ENGINE..... GASKET SETS.... CYLINDER BLOCK CYLINDER HEAD CRANKSHAFT.... FLYWHEEL & ADAPTER PLATE PISTON & CONNECTING ROD.... VALVE OPERATING MECHANISM.... TIMING GEAR COVER.... IDLER GEAR LUBRICATING SYSTEM.... OIL PUMP & BALANCER.... OIL PAN OIL COOLER & FILTER.... HYDRAULIC PUMP DRIVE.... PRIOR SIN 33K EFF. SIN 33K BY-PASS OIL FILTER ASy.... (Optional) '.. '.... AIR INTAKE & EXHAUST SYSTEM.... MANIFOLD & INTERCOOLER INTAKE.... MANIFOLD.... EXHAUST.... TURBOCHARGER.... LINES.... AIR CLEANER, PRE-CLEANER & MUFFLER.... LOW CLEARANCE EXHAUST.... COOLING SYSTEM.... WATER PUMP... '".... RADIATOR.... THERMOSTAT.... WATER CONDITIONER.... BELTS & PULLEYS.... FUEL SYSTEM.... FUEL INJECTION SYSTEM.... PUMP - HOUSING & DRIVE.... PUMP - ADVANCE.... PUMP - LINKAGE.... PUMP - GOVERNOR.... PUMP - TRANSFER PUMP - HYDRAULIC HEAD & ROTOR.... LINES PRIOR SIN 33K EFF. SIN 33K ELECTRIC SHUT -OFF.... FUEL INJECTOR.... (AMERICAN BOSCH).... (ROBERT BOSCH).... FUEL FILTER & LINES FUEL WATER SEPARATOR.... ETHER STARTING SYSTEM.... UNMOUNTED - 12V.... TANK & LINES.... FUEL CONTROLS.... HAND THROTTLE FOOT THROTTLE

3 TRACTOR INDEX ELECTRICAL & INSTRUMENTS ENGINE ELECTRICAL SYSTEM WIRING & BATIERY STARTING MOTOR NIPPONDENSO LUCAS ALTERNATOR... " ELECTRICAL SYSTEM CHASSIS WIRING & LIGHTING WHEEL GUARD CHASSIS WIRING CAB CAB LIGHTING AIR CONDITIONING. HEATER & BLOWER WIPER & CONTROL INSTRUMENTS GAUGES & PANEL ELECTRICAL LIGHTING HEAD LAMP WORK LAMP TAIL LAMP WARNING LAMP REMOTE ELECTRIC SOCKET PRONG ELECTRICAL SYSTEM TAPE PLAYER & RADIO TAPE PLAYER & RADIO - BOWMAN TAPE PLAYER & RADIO - AUDIOVOX STADIUM LIGHTS SHEET METAL, FRAME & SEAT SHEET METAL & FRAME GRILLE & HOOD FRONT SUPPORT & SIDE FRAMES CONSOLE PLATFORM & STEP WITH WHEEL GUARD CAB WHEEL GUARD WITHOUT ROPS WITH ROPS PANEL SUPPORT SEAT MOUNTING PRIOR SIN 3173 EFF. SIN SEAT SUSPENSION PRIOR SIN 3173 EFF. SIN 3257 THRU EFF. SIN 3173 THRU EFF. SIN SEAT MARATHON MICHIGAN OLYMPIC DECAL KIT

4 6080 TRACTOR 5 INDEX DRIVE TRAIN TRANSMISSION HOUSiNG DIFFERENTIAL HOUSiNG HOUSiNG FINAL DRIVE CLUTCH FOOT RELEASE CLUTCH COMPONENTS - LUK SHIFT CONTROL FORK & RAILS FRONT WHEEL ASSIST REDUCTION GEARS RANGE SELECTOR TRANSMISSION MAIN SHAFT & GEARS COUNTERSHAFT & GEARS... ;; DIFFERENTIAL REAR FRONT FRONT WHEEL ASSIST AXLES REAR WIO LABYRINTH RING REAR WITH LABYRINTH RING CONTROLS DIFFERENTIAL LOCK DIFFERENTIAL LOCK FINAL DRIVE GEAR CONTROLS P.T.O. CONTROLS P.T.O MAIN SHAFT & GEARS OUTPUT SHAFT FRONT AXLE HOUSING FRONT WHEEL ASSIST KNUCKLE FRONT WHEEL ASSIST PRIOR SIN FRONT WHEEL ASSIST EFF. SIN ' FINAL DRIVE GEARS FRONT WHEEL FRONT WHEEL ASSIST PROPELLER SHAFT FRONT WHEEL ASSIST AXLESHAFT FRONT WHEEL ASSIST BRAKE BRAKE FOOT CONTROL... '0 BRAKE LINES BRAKE CONTROL HAND CONTROL BRAKE VALVE

5 TRACTOR INDEX HITCH & LIFT LIFT SHAFT HOUSING SENSING BAR HOUSING CONTROLS LIFT SHAFT SENSITIVITY CONTROL LIFT SYSTEM LIFT CONTROLS, INNER LIFT ARMS LIFT CYLINDER POINT HITCH LIFT LINK DRAWBAR HITCH QUiCK AXLE, STEERING & WHEELS AXLE FRONT 2-WHEEL DRIVE STEERING TIE ROD 2-WHEEL DRIVE TIE ROD FRONT WHEEL ASSIST STEERING COLUMN WHEELS FRONT 2-WHEEL DRIVE WHEEL FRONT - FOR FRONT - FOR FRONT WHEEL ASSIST FRONT - FOR FRONT - FOR FRONT WHEEL ASSIST REAR WHEEL With 34" Rims HYDRAULIC SYSTEM POWER STEERING LINES WHEEL DRIVE FRONT WHEEL ASSIST HYDRAULIC FILTER, PUMP & LINES PRIOR SIN EFF. SIN SUCTION STRAINER & LINES PRIOR SIN SUCTION FILTER & LINES EFF. SIN VALVE POWER STEERING RELIEF EFF. SIN DUAL PUMP PRIOR SIN EFF. SIN VALVE POWER STEERING PRIOR SIN POWER STEERING EFF. SIN

6 6080 TRACTOR 7 INDEX HYDRAULIC SYSTEM (CONTINUED) CYLINDER POWER STEERING 2-WHEEL DRIVE POWER STEERING FWA WEBER-HYDRAULIK PRIOR SIN FWASIMA PRIOR SIN STEERING SYSTEM FWAERBER PRIOR SIN FWA WEBER-HYDRAULIK EFF. SIN HYDRAULIC LIFT SiMA ERBER LIFT SYSTEM CONTROL VALVE LIFT ARM LINE... '.'... '_.'.' CONTROLS POSITION & TRACTION BOOSTER CONTROL LEVER REMOTE VALVES & BREAKAWAY COUPLERS CONTROLS REMOTE VALVES VALVE INLET REMOTE & OUTLET CAB CAB FRAME EXTERIOR INTERIOR DOOR CAB - LEFT SIDE CAB WINDOWS GLASS, GASKETS & HARDWARE AIR CONDITIONING - HEATING BLOWER COMPRESSOR LINES - TRACTOR END LINES - CAB END PRIOR CAB SIN EFF. CAB SIN

7 TRACTOR G E L A C E L C F L C K G J < F G C K K A F C L K G C F G G C A C C C L G J C L < C F G E L K K E L < A < F < E A G C L C F L C K F < C K F L C K G L C L G L C L F L C K C L C G E E C G L C G L C L K A C L F C K F C K K C L K C L K K C A K H C A K C A K C C A L E C K L C C K L C C L C C K C C K E K K E K A K K A C K K K C K L C C K L K C C E < C G L E K L F E L E H E F K L K K E C C L E C L F K A E E K E E E F E H E E F L E H L C E C C A E F F A E C K A E C L A E C A E F C A E L C A E L C A E C A A K L A

8 6080 TRACTOR 9 ~ G G ~ G G H 22 ~ L ~ K E ~ K E ~ K E ~ H K L ~ C L L F 2 ~ E F L ~ K L H 4 ~ K L H 4 ~ E K L G 2 ~ E F L G E F L H E H L H E F L H E L H L E L H F F L H F E L H E F L H E C L F E K C F E L C H E C H E C L C C A F C F C F C G F G G L G G L G G E G G K G G K F G F K F G F G H G F L C G F L C G F L C G F L C G F G G F G C G G H H G G H C G G G C G F G C G F G C G 22 ) F G C G 18 ) F G C G 22 ) G G C G 18 ) F H C G C G 18 ) K C G C K C G G F C G 18 ) G F H G 18 ) K F E G 22 ) G F E G 18 ) C F E G 18 ) F J C G 18 ) F G C G 22 ) F G C ) F G C G 6 ) F G C G 8 ) F G C G 6 ) F G C G 8 ) F G C ) E G ) E G ) E L E K 2 ) E G K 2 ) E G K 2 ) G G K 2

9 TRACTOR < G G A G K A G K A K G C A G E A G E A E A F L F F L L F L E L F L E L E E L F F L L L L L G C F L G L H A G L C A G C C L G C F H G H F L G F L K E L K E L E L E L E G L C G C G F G F C C C F E C F E H K E E G G E G E G G E K H G G K F F F F G G F J L F L G F A G F A F F A F A C H C E L C C H K G L H C G L E C E E E C C F E C E C E C E E G C E E G E E E K F E E E E K F E E C F F E E E E F E E E L E E F A E E C A E E E A E 1(' H C A E it G C A E G E A E F F A E C G A E G A E 10

10 6080 TRACTOR 11 'art Page Grid Part Page Grid Part Page Grid Part Page Grid E C C C E C C E C C E E E C J E E C K L F G L L F J L L F J E G F C < G H E K E H E L C F L C C E L H C F C H F F C <l H F F C H <l F F E F <l F Q L F L E K F L E G F E G <l H G G G E G G C E H G C E H G C E G G F E G G L F G G <l L F G G L F <l G L <l H E G L H C G H C G H C G H C C C C C C C C C C F C F E C C E C C E : C <l C H : C K F : E K G : G C D : G H D ! G H D ! G D G 18! H <l C E G 22 : H <l C C C 24! H C D L 2 : H C D C 16! H C D C 20 : H L C C 16! G L C C 16 : G L C C 16 : G L C E 16! G L C F 4! C L <l E 20!7248Q C E L E 22! E C C 10! E E C 16!72484-<l E E G 10! <l E E C 12! F F F C 12 ~ C F E C 12 ~ C F C C 8! C F C C 22! G E E ~ G <l E E E G F E G C F

11 TRACTOR C C F C E K A F F C C C C C :c {) L K H L C F L L G K C C L K C L C C E C G L C L L C C !H L C C C C L G C A E E C C F C E L C L L < C G E C < L G F E L C E E C F F A C C {) C E E H E C A C C K C C E C G L L E C C C L G E C J F C E K E C K F L D F E C C C C C F C E E E F K F E K F L C C L E F G F C K {) E F L K C C C F L C F L C L G C C C K C E C A L G A L F A E C G L L {) C C A F D C C L K E C L L L E K L C E C E

12 6080 TRACTOR C C J C H H E H H C H A J C E H 24 ) C J J L C J ) K H G 2 ) K E 16 ) E K C L 8 ) F H C L 8 ) E F L F L C L C J L 18 ) L J E L 8 ) L J K L 18 ) H L 8 ) K H L H C C 6 ) C F E J C E L F E L E L L F J L H L L L J J E J H J J L < F H H E E J J ) F H E E J K G F J C E H K E C H H E F H C E C J E H C E H H E F H G C K G C K K C K E J H K C J F J E H L H E < H C J F H K C L H L L H K C K K C J H C K J K E H F H J K F H K L J J K C J E K H J E L J J J K G J J F H F J J L E H C E H C < E J C H C C H E J C J < C H C 22

13 TRACTOR E G E E F G C C G G C E C G C C G G C G L G C C G C G F G E C E G E E G E F G C G C L G C E G C E E G C E F G C G K G C E G D C F G C C F G C E E 14 '_'.. ".. 7.1, G C G 2 ' E G C C E G C E E G C G E G C C E G C L E G C E G C E G C F E G C L E G C F F G C ~ F G C G C G C G E G C G H G C G F G C L G C C G E G E C C G C L E G C L F G C G C G C E G C H F G C C F G C C G E G F G E F E E E F G F F F G E C A E E ~ E G E F G G F ~ G G C ~ G F C ~ G F D L G C F G C D G G C C F G C C G G C C G C C G E C L G C C G C C L G E C G G E C F G C E G C C G C C E G C E ~ G C F G C E 24

14 6080 TRACTOR 15 i E J 4 i C H J 4 i C J 4 i C i C J 18 ; C H 22 ; D ; C K J 18 ; C K i E K K 6 i C H i C J C J i C J J 12 i C J K J 12 i C J K i06161-o C J K D J H i C J K J C J J J D J L J E J L J C J J J E J J E J J E J K J F J C J L D J J E H J J E H C J E J E J C J C H C H D H C H D H C C H \ C H J C H K E H K C H K C H C J H C J H D J H C J H C J H J J J J L J J L J J J K J K J J H J H : K J H : J H ~ J H ~ L H ~ H H ~ H ! H ! K ! < ! L J 10 ~ H ~

15 TRACTOR J H D J J J J J J H H K H J K K J K J K J K K J D J J H K H H H J K H J K K H J K K H J K G H K G H K L H K J K J H K J H J K J L J L J J J J J H J J J J J H J H H J H K J K J K H J K J K H K K H K K H K K K H J K H H K H K K H H K H H K J K K H K K J J J H K K J H K K J B J J L J J K J J J H J J J H J K J J J J J J K H J K H J H K J J K H J J J K H J K J H

16 6080 TRACTOR 17 ) J K J 2 ) J J J 4 ) J H J 6 ) H H J 18 ) K K 10 ) K 10 ) H K 10 ) J K 10 ) H J K 10 ) H J K J 24 ) H J J ) K J H ) L J J ) G J L ) G K 6 ) H J K 6 ) J J K 6 ) G J J ) G J J K H J J ) H ) H J J ) J ) H J K J J J J J J H K H H J H H J H J K J H H J H J H J H J J H J K H J H J H H H J H H K H J L H J L J L J L L H J J H K K K K H K K H J J J L J L L L K J J K J J H J J J L H J H K H J J H H J J 6 ~ K L J 6 : H ' : J K : J K : J K : J H K : H J : J : J J J

17 TRACTOR B B B B B B B B B B B B K B i-a K B B J B B J B i-a C J B i-a H B B B B B B B B A B B B {) B B C H B B B K B E B B C B C C A B J B B B J C B J B C B H C B B H B B B B C B H B C B J B C C B B i-a A B B B B i-a B C J A B C H B A {) 51 1-C H B B B K B B B B B {) 31 1-B C C C B C B i-a H B C B C B C B B i-a {) 49 1-C i-a C B C B C A C B B B B B B B {) 57 1-C B B E B B A Q--{) 43 1-B C B B i-a B B B B E C B B E B B B C B B {) B B i-a <l 33 1-B B B B B B B B B C B i-a B C B B B B B i-a i-a B B B B {) 29 1-B B B B B {) 53 1-C i-a B B C B i-a B E B B B C B B i-a i-a i-a B B B B B C C B B C i-a B B B B i-a B i-a B B C B B B B C B A 24

18 6080 TRACTOR 19 'art Page Grid Part Page Grid Part Page Grid Part Page Grid E C A C Q C A , A 22 ) L ) A C 10 ) A 22 ) ) A C 10 ) C ) ) ) ) C E ) C E ) C C 16 ) C 2 ) C 2 ) ) ) ) C ) C ) ) ) ) ) C A 22 ) C C 10 ) C C C C C A C E C C C Q C H C 22

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