LANDING CRAFT UTILITY (LCU 2000)

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TECHNICAL MANUAL TM 55-1905-223-24P-3 UNIT AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR LANDING

1 TECHNICAL MANUAL TM P-3 UNIT AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR LANDING CRAFT UTILITY (LCU 2000) (NSN ) Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 10 OCTOBER 1989

2 Technical Manual No. TM P-3 TM P-3 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C. 10 October 1989 UNIT AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR LANDING CRAFT UTILITY (LCU 2000) (NSN ) (CURRENT AS OF 20 MARCH 1989) NOTE: This manual is printed in four volumes as follows: TM P-1, consisting of Table of Contents, Section I Section II (Functional Groups 01 thru 07), and Section IV. TM P-2, consisting of Table of Contents, Section II (Functional Groups 08 thru 17), and Section IV. TM P-3, consisting of Table of Contents, Section II (Functional Group 1801 thru 1811), and Section IV. TM P-4, consisting of Table of Contents, Section II (Functional Groups 1812 thru 1820), Section III and Section IV. The Table of Contents and Section I are applicable to the -1 thru -4. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let us know. Mail your letter. DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual direct to: Commander, U.S. Army Troop Support Command, ATTN: AMSTR-MCTS Goodfellow Boulevard, St. Louis, MO A reply will be furnished directly to you. Approved for public release; distribution is unlimited. TABLE OF CONTENTS PAGE ILLUSTRATIONS FIGURE Section I INTRODUCTION 1 Section II REPAIR PARTS LIST Group 00 Landing Craft Utility Group Main Propulsion Engine Engine Air Starter Assembly Instrument Panel Group Water Filter Group Water Filter Head Thermostat Housing/Water Transfer Tube Group Air Cleaner Group Turbocharger Group Fuel Filter Group Fuel Filter Assembly i

3 Sump Pump Croup Water Pump Group Engine Cooling System Pump Engine Accessory Bracket Lubricating Oil Filter Group Lubricating Oil Bypass Filter Group Lube Oil Bypass Filter Assembly Fluid Filter Head Cold Starting Aid Group Shut Down Valve Group Shut Down Valve Assembly Fuel Pump Group Cam Actuated Fuel Pump Rocker Housing Cover/Rocker Lever Housing Group Injector Group Air Intake Manifold Group Lubricating Oil Cooler Group Exhaust Manifold Group Cylinder Head Group Diesel Engine Cylinder Head Fuel Manifold Group Handhole Cover Group Cam Follower and Housing Group Needle Bearing Cam Follower Remote Control Lever Straight Shaft Vibration Damper/Bearings/Crankshaft Group Crankshaft Assembly Engine Support Group Pulley Shields and Front Gear Housing Group Oil Pan and Adapter Group Lubricating Oil Pump Group Engine Oil Pump Assembly Camshaft and Gear Group Connecting Rod and Piston Group Connecting Rod Assembly Internal Combustion Engine Piston Flywheel Housing Group Flywheel and Ring Gear Assembly Barring Mechanism Assembly Cylinder Block Assembly Fluid Pressure Regulating Valve Fresh Water Expansion Tank Group Group 02 Main Reduction Gear External Hardware Parts Non-Metallic Hose Assembly ii

4 0202 Fluid Transmission Cooler Double Changeover Filter Control Valve Torsional Coupling External Input/Intermediate Shaft Parts Housing/Input Shaft Group Housing Assembly Input Shaft Assembly Intermediate Shaft Parts Output Shaft Parts Group Ship Service Generator Set Generator Assembly Diesel Engine Assembly Engine Starter - Air Electric Starting Motor/Magnetic Switch Group Instrument Panel Assembly Terminal Board Water Filter Assembly Thermostat Housing Group Air Cleaner Group Turbocharger and Exhaust Group Fuel Filter Group Sump Pump Group Water Pump and Idler Group Belt-Chain Tension Adjusting Device Engine Cooling System Pump Lubricating Oil Cooler/Filter Group Lubricating Oil Cooler Assembly Transmission Fluid Cooler Lubricating Oil Bypass Filter Group Coolant Heater Group Metering and Distributing Fuel Pump Assembly Fluid Pressure Dampener Fuel Pump Gear Assembly Shutoff Valve Assembly Fuel Tubing Group Rocker Lever Housing Group Rocker Lever Housing Engine Poppet Valve Rocker Arm Engine Poppet Valve Rocker Arm Injector Rocker Lever Injector Group Aftercooler Group Exhaust Manifold Group Cylinder Head Group Diesel Engine Cylinder Head Crosshead Valve Assembly iii

5 Cam Follower Housing Group Cam Follower Housing Engine Poppet Valve Rocker Arm Engine Poppet Valve Rocker Arm Accessory Drive and Pulley Group Flat Pulley Assembly Transmission Power Take Off Constant Speed Mechanical Drive Gear Cover and Support Group Gear Cover Oil Pan Group Engine Oil Pump Assembly Camshaft and Gear Group' Camshaft Connecting Rod and Piston Group Piston Connecting Rod Internal Combustion Engine Piston Flywheel and Housing Group Engine Flywheel Assembly Crankshaft Group Cylinder Block Group Diesel Engine Block Piston Cooling Nozzle Assembly 0303 Sub-Base Group Group 04 Emergency Generator Set 0401 Control Housing Assembly 0402 Instrument Panel Assembly Resistor Assembly Door Assembly Door Assembly Resistor Assembly 0403 Electric Governor Assembly 0404 Generator Heater Assembly Cable Assembly 0405 Overspeed Assembly 0406 Radiator Assembly 0407 Generator Assembly 0408 Diesel Engine Starting Motor Group Alternating Mounting Group Alternator Support Group Alternator Group Thermostat and Housing Group Water Inlet Connection Group Water Inlet Connection Group Air Cleaner Assembly Turbocharger Group Exhaust Connection Group Fan Drive Group Fuel Filter Group iv

6 Group Fuel Plumbing Group Fuel System Accessory Group Metering and Distributing Fuel Pump Assembly Fuel Pump Coupling Group Sump Pump Assembly Water Pump Group Lubricating Oil Cooler Group Valve Cover Group Rocker Lever Group Fuel Injector Group Cylinder Head Group Diesel Cylinder Head Cam Follower Cover Group Front Gear Cover Group Oil Pan Group Lubricating Oil Pump Group Camshaft and Gear Group Connecting Rod and Piston Group Flywheel Housing Group. Flywheel Group Engine Flywheel Crankshaft and Main Bearing Group Crankshaft Cylinder Block Group Chassis Assembly Bow Thruster Engine Starting Motor/Magnetic Switch Group Instrument Panel Group Water Filter Group Water Filter Assembly Thermostat Housing Group Air Cleaner Group Air Cleaner Turbocharger Group Fuel Filter Group Sump Pump Group Water Pump and Idler/Belt Guard Group Belt-Chain Tension Adjusting Device Engine Cooling System Pump Lubricating Oil Cooler/Filter Group Oil Cooler Assembly Industrial Fluid Cooler Lubricating Oil Bypass Filter Group Coolant Heater Group Fuel Tubing, Shutdown Valve and Fuel Pump Group Solenoid Valve Metering and Distributing Fuel Pump v

7 0514 Rocker Lever Housing/Cover Group Rocker Lever Housing Engine Poppet Valve Rocker Arm Injector Rocker Lever Engine Poppet Valve Rocker Ann 0515 Injector Group 0516 Expansion Tank Group 0517 Seawater Pump/Belt Guard Group Engine Cooling System Pump 0518 Heat Exchanger Group Heat Exchanger 0519 Air Intake Manifold Group 0520 Exhaust Manifold Group 0521 Cylinder Head Group Crossover Valve Diesel Engine Cylinder Head 0522 Cam Follower Housing Group Cam Follower Housing Engine Poppet Valve Rocker Arm Engine Poppet Valve Rocker Arm 0523 Accessory Drive and Pulley Group Transmission Power Takeoff 0524 Gear Cover Group Gear Cover 0525 Power Take-Off Assembly Nonmetallic Hose Assembly Collar Assembly 0526 Clutch Assembly - Friction Nonmetallic Hose Assembly Clutch Assembly Sleeve Assembly Shaft Collar Assembly 0527 Oil Pan Group 0528 Lubricating Oil Pump Group Oil Lubricating Pump Hydraulic Drive Housing Spur Gear Lube Oil Pump Body 0529 Camshaft Group Camshaft 0530 Connecting Rod and Piston Group Piston Connecting Rod Assembly Engine Piston Set 0531 Flywheel and Flywheel Housing Group Engine Flywheel 0532 Crankshaft Group 0533 Cylinder Block Group Piston Cooling Nozzle Diesel Engine Cylinder Block 0534 Bow Thruster Subbase Group vi

8 Group 06 SPJ 55 Bow Thruster Waterjet Pump Assembly Complete Vane Pump Alternating Current Motor Oil Tank Assembly Hydraulic Aggregate Hydraulic Aggregate Base Assembly Return Oil Filter Assembly Feedback Unit Rudder Angle Transmitter Steering Gear Assembly (Right) Steering Gear Assembly (Left) Steering Assembly Hy-Motor Brake Upper Gear Assembly Flange Assembly Cover Assembly Water Jet Assembly Adjusting Device Oil Evacuation Pump Drive Shaft Waterjet Plumbing Group Reverse Osmosis Water Maker Assembly - Model PW800 Sediment Strainer Assembly Micron Filter Assembly Air/Oil Separator Assembly Low Pressure Pump Assembly Motor and Pump Assembly High Pressure Hose Assembly Alternating Current Motor Axial Pistons Pump Magnetic Starter Assembly Dash Panel Assembly Water Quality Monitor Assembly Product Flowmeter Assembly Brine Flowmeter Assembly High Pressure Regulator Assembly Solenoid Valve Assembly Solenoid Valve Brine Manifold Assembly Cleaning Valve Assembly Pressure Vessel Assembly Louvered Panel Assembly Main Frame Assembly Group 08 Air Compressor Assembly 0801 Alternating Current Motor 0802 Hydraulic Underloader Assembly vii

9 Cylinder Block and Head Assembly Cylinder Head Assembly Valve Assembly Valve Assembly Compressor Valve Assembly Compressor Unloader Assembly Valve Assembly Connecting Rod and Low Pressure Piston Assembly Connecting Rod Assembly Connecting Rod and High Pressure Piston Assembly Connecting Rod Assembly Bearing Carrier Group Bearing Carrier Assembly Bearing Carrier Crankshaft Group Pulley Assembly Crankshaft Assembly Crankcase Assembly Gauge Rod-Cap Liquid Level Group 09 Steering Gear System Follow Up Unit Hydraulic Cylinder Assembly Jockey Bar Assembly Tiller Arm Assembly Rudder Assembly Helm Pump Header Tank Twin Pump Assembly Electric Motor Hydraulic Pump Assembly Uniblock 2A Assembly Coil Assembly Inlet Filter Assembly Relief Bypass and Shut-Off Valve Cartridge Relief Group 10 Bow Ramp Assembly Hydraulic Power Pack Assembly Electric Motor Piston Pump Assembly Directional Control Valve Modular Relief/Crossport Relief Valve Hydraulic System Accessories Manifold Hydrulic Winch Assembly Hydraulic Hand Pump Emergency Hand Crank Hydraulic Motor Failsafe Hydraulic Brake Gear Reducer Assembly Planet Carrier viii

10 Bow Ramp Winch Bow Ramp Lifting Assembly Pulley Sheave Assembly Wildcat Foundation Assembly Chain Stopper Assembly Wildcat Sheave Assembly Locking Assembly Bow Ramp Hinge Assembly Bow Ramp Sealing Turnbuckle Assembly Gland Assembly Group 11 Marine Sanitation System 1101 Sewage Treatment Unit Assembly End-Sediment Tank Cover Assembly Mid-Sediment Tank Cover Assembly Screen Assembly Impact Sprinkler Sewage Treatment Unit Sub-Assembly Control Module Assembly Cable Equipment Routing Assembly Level Sensor Assembly Discharge Pump System Flow Pump System Sludge Pump System Macerator Assembly Motor Assembly Marine Sanitation System Piping Bleach Tank Assembly Commode Warning Light Assembly Group 12 Fire Pump Subsystem 1201 Auxiliary Fire Pump Assembly Flexible Coupling Assembly 1202 Centrifugal Pump Unit Alternating Current Motor Centrifugal Pump l l l 247 Group 13 Bilge/Ballast Pump Assembly Alternating Current Motor Centrifugal Pump Group Gyro and Magnetic Compass System Mk 27 Mod 1 Gyrocompass Gyro Compass Gyro Control and Power Assembly Switching Unit Relay Transmitter Mk 37 Mod E Open Scale Repeater Bearing Repeater Bulkhead Mounting Bracket Pelorus Stand Power Converter ix

UNIT AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR

TECHNICAL MANUAL TM 55-1905-223-24P-1 UNIT AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR LANDING CRAFT UTILITY (LCU 2000) (NSN 1905-01-154-1191) This copy