630, 631 & 632 Bobcat & Melroe Bobcat

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1 Bobcat 630, 631 & 632 Bobcat & Melroe Bobcat THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF BOBCAT OR IT S SUCCESSORS. BOBCAT AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. BC-S-630,631+

2 Service Manual

3 FOREWORD This manual provides instruction for routine servicing and adjustment of the Bobcat, and detailed overhaul instructions of the drive system, loader hydraulic/hydrostatic system and general main frame components. Refer to the Owner's Manual for general operating instructions (Starting Procedure,.Daily Checks, Bucket Operation, Minor Maintenance, etc.). A general inspection of the following items should be made whenever the machine has had service or repair: 1. Check hydraulic fluid level, engine oil level and fuel supply. 2. Inspect for any sign of fuel, oil or hydraulic fluid leaks. PREVENTIVE MA INTENANCE HYDRAULIC SYSTEM HYDROSTATIC SYSTEM 3. Lubricate the machine. 4. Check battery condition and cables. 5. Inspect air cleaner system for damage or leaks. Check element and make replacement, if necessary. DRIVE SYSTEM 6. Check electrical charging system. 7. Check indicator lamps. 8. Check tires for wear and pressure. 9. Check the Bob Tach attachment for condition. Inspect the wedges for damage or wear. 10. Inspect safety items fot-condition (Operator Guard. Seat Belt, Safety Treads, Lamps, etc.). MAIN FRAME ELECTRICAL SYSTEM 1 1. Make a visual inspection for loose or broken parts or connections. 12. Operate the loader, checking all functions. Advise the owner if any of the above items are in need of repair. ENGINE SERVICE CONTENTS ALPHABETICAL INDEX DRIVE SYSTEM ELECTRICAL SYSTEM ENGINE SERVICE HYDRAULIC SYSTEM HYDROSTATIC SYSTEM MAIN FRAME PREVENTIVE MAINTENANCE TECHNICAL DATA TECHNICAL DATA ALPHABETICAL INDEX Loader

4 PREVENTIVE MAINTENANCE 80~TACH AND ~VOT ~NS.... ENGINE MUFFLER.... ENGINE SERVICE (GENERAL).... HYDRAULIC FLUID AND FILTER.... INTRODUCTION LOADER lubrication SERVICE INTERVALS.... TIRES TRANSMISSION & DRIVE SYSTEM '" PREVENTIVE MAINTENANCE Loader

5 632: Carburetor Adjustment (Fig. 1-23) The only adjustments to the carburetor are; (1 I idle adjusting needle and (2) throttle idle adjustment. Idle Adjusting Needle (1) Turn needle all the way in. DO NOT use force, it will cause damage to the needle. (2) Turn needle out (counterclockwise) about 1-1/2 turns, then start engine. (3) If engine does not run smoothly, turn needle out until it does. Fig Carburetor Adjustment Throttle Idle Adjustment (1) Start the engine. (2) Hold governor speed change lever against the stop. (3) Make adjustment to throttle idle screw until engine runs 800 RPM b Fuel Shut-Off The 630 and 632 Bobcat are equipped with a fuel-shut (automatic). The fuel shutoff solenoid is activated when the ignition switch is turned "off" and shuts off the fuel to the carburetor. Be sure to check the wires to the fuel shut-off solenoid for opens when the engine stops or will not start. Fig Coolant Recovery Tank NOTE: On the 630; SIN 12,999 & Below and 632; SIN 12,046 & Below there is a kit available to install the fuel line shut-off on these loaders (See the Parts Catalog for Part ) Engine Cooling System 630 and 631 : These engines are cooled with air. Be sure cooling fins on cylinder heads are kept clean. 632: Check coolant level at the coolant recovery tank (Fig. 1-24). The tank must be 1/3 full when cold. Also, when engine is cold. check to see that radiator is full. Fig Belt Tension Adjustment ( C Loader

6 HYDRAULIC SYSTEM CONTROL VALVE.... HYDRAULIC CIRCUIT... HYDRAULIC CYLINDERS.... HYDRAULIC PUMP HYDRAULIC SYSTEM INFORMATION.. HYDRAULIC TROUBLESHOOTING.... QUICK-COUPLERS HYDRAULIC SYSTEM

7 HYDROSTATIC SYSTEM BY-PASS VALVE.... HYDROSTATIC CIRCUIT.... HYDROSTATIC MOTORS, (630 & 632 SIN & Below)..... HYDROSTATIC MOTOR REPAIR, (630 & 632 SIN & Below).... HYDROSTATIC MOTOR REPAIR, (631 & 632 SIN & Above).... HYDROSTATIC PUMP ASSEMBLY.... HYDROSTATIC TROUBLESHOOTING... PUMP ASSEMBLy.... REPLENISHING VALVE.... STEERING CONTROLS.... STEERING LINKAGE ADJUSTMENT HYDROSTATIC SYSTEM Loader

8 (14) Remove the brake disc. If the discs can not be removed because of limited space between the sprocket retaining nuts, loosen the four (4) bolts on one hydrostatic motor and move the motor to make space for removing the brake discs. (15) Use a chain breaker tool to separate both front chains. (16) Remove the front chains from the motor sprockets. (17) Disconnect the four (4) high pressure hoses from the pump and motors. (18) Remove the hoses. (19) Install plugs in the motor and pump openings. C-2373 Remove Motor Mount Bolts (20) Remove the case drain hoses from the motors. (21) Use a lead pencil to draw an outline around the outside perimeter of motors. This will aid as a reference to remove paint from chaincase later. (22) Remove the four (4) fastening bolts for motors (Fig. 3-21). (23) Hold motor at an angle and remove rear chains from the motor sprockets (Fig. 3-22) Installing Hydrostatic Motors (1) Remove all paint from the motor mounting area as outlined by the lead pencil. (2) Install the motor with two (2) large openings facing toward the rear. (3) Put the rear chain over the motor sprocket (Fig (4) Install bolts, washers and use new locknuts into motor. Hand tighten the nuts. Fig.3-22 Remove.rlhotor o. Connector link (5) Install the front drive chains. Use special tool (See Tool Catalog) or pliers to pull chain ends together (Fig. 3-22). (6) Install a new connector link from the outside of the chain (Fig. 3-23). (7) Use a vise grip with narrow jaws to press the connector link plate on the connector link pins. (8) Put a 5/8" thick steel block behind the new connector link. Use a ball peen hammer to peen the two (2) pins on the connector link (Fig. 3-24). (A special tool is also available for installing links (See Tool Catalog)). (9) Repeat this procedure for both motors. Fig Install Front Drive Chains (10) Install both brake discs over the sprockets on the motors. NOTE: It may be necessary to temporarily put both brake discs on one motor sprocket to make room for tightening the four motor fastening bolts. (11) Turn the disc retaining washer so that the lobes on the disc are over the lobes of the retaining washer (Fig. 3-25\. Fig. 3..,...24 Peening Connector Links e C 2364 Fig Disc Brake Installed B Loader

9 DRIVE SYSTEM AXLE AND BEARINGS.... BRAKE INSTAllATION.... FINAL DRIVE DRIVE SYSTEM 630, 631, 632 Loader

10 MAIN FRAME BOB-TACH.... BOB-TACH FRAME.... LIFT ARMS.... MAIN FRAME TO UPRIGHT FRAME BOLTS PIVOT PIN REPLACEMENT OF THE LIFT ARMS.... ROPS REMOVAL & INSTALLATION MAIN FRAME Loader

11 ELECTRICAL SYSTEM ALTERNATOR SERVICE.., , ELECTRICAL CIRCUIT (631 & 632) ELECTRICAL GENERAL INFORMATION 6-2 STARTER USING AN EXTRA BATTERY ELECTRICAL SYSTEM 630,631,632 Loader

12 630, Loader ENGINE SERVICE DUETZ ENGINE (631).... FORD ENGINE (632).... WISCONSIN (630) C 7A C-1 7A-1 ENGINE SERVICE WISCONSIN (630) DEUTZ (631)", - FORD (632).,

13 Loader ENGINE SERVICE (WISCONSIN ENGINE-630) ACCESSORIES INSTALLATION.... ACCESSORIES REMOVAL.... AIR HOUSING INSTALLATION.... AIR HOUSING REMOVAL.... CAMSHAFT INSTALLATION.... CAMSHAFT REMOVAL.... CAMSHAFT GEAR INSTALLATION.... CAMSHAFT GEAR REMOVAL.... CARBURETOR & MANIFOLD INSTALLATION ".... CARBURETOR & MANIFOLD REMOVAL..... CARBURETOR SERVICE CRANKSHAFT INSTALLATION CRANKSHAFT REMOVAL.... CYLINDER BLOCK INSTALLATION.... CYLINDER BLOCK REMOVAL.... CYLINDER HEAD INSTALLATION.... CYLINDER HEAD REMOVAL..... ENGINE IGNITION SYSTEM.... ENGINE REMOVAL... FLYWHEEL INSTALLATION FLYWHEEL REMOVAL.... GEAR COVER INSTALLATION..... GEAR COVER REMOVAL.... GOVERNOR SERVICE.... IDLER GEAR & SHAFT INSTALLATION.... IDLER GEAR & SHAFT REMOVAL.... OIL PAN INSTALLATION OIL PAN REMOVAL.... OIL PUMP INSTALLATION.... OIL PUMP REMOVAL.... PISTON RING INSTALLATION.... PISTONS & CONNECTING ROO INSTALLATION PISTONS & CONNECTING ROO REMOVAL.... TROUBLESHOOTING... '.... VALVE T APPE1 INSTALLATION.... VALVE TAPPET REMOVAL..... VALVES AND SEAT INSERT INSTALLATION VALVES AND SEAT INSERT REMOVAL.... 7A-37 7A-5 7A-35 7A-7 7A-22 7A-19 7A-31 7A-l1 7A-34 7A-8 7A-3 7A-23 7A-18 7A-24 7A-17 7A-33 7A-9 7A-2 7A-4 7A-36 7A-6 7A-32 7A-l0 7A-38 7A-30 7A-12 7A-29 7A-13 7A-28 7A-14 7A-25 7A-27 7A-15 7A-l 7A-21 7A-20 7A-26 7A-16 7A-ll 7A-4 7A-ll 7A-4 7A-7 7A-7 7A-10 7A-4 7A-l1 7A-4 7A-3 7A-7 7A-7 7A-8 7A-6 7A-l0 7A-4 7A-2 7A-3 7A-ll 7A-4 7A-l0 7A-4 7A-ll 7A-l0 7A-5 7A-9 7A-5 7A-9 7A-5 7A-8 7A-8 7A-5 7A-l 7A-7 7A-7 7A-8 7A-6 WISCONSIN (630)

14 630,631,632 Loader 631 ENGINE SERVICE (OEUTZ ENGINE-FL4110) BLOWER FAN... 7B-6 CAMSHAFT B-12 CYLINDER HEAD & VALVES B-7, CYLINDERS, PISTON, CONNECTING RODS B-8 ENGINE FRONT COVER B-10 ENGINE INFORMATION B-4 ENGINE REMOVAL B-5 FLYWHEEL..., B-1 3 FUEL INJECTION NOZZLES..,... 7B-3 FUEL SYSTEM...,,...,.,... 7B-1 GOVERNOR...,,.,.,...,..,... 7B-11 OIL PUMP, FILTER HOUSING AND RELIEF VALVE,, B-9 TROUBLESHOOTING B B-8 7B-12 7B B B-7 7B-3 7B-16 7B-13 7B ENGINE SERVICE (DEUTZ ENGINE-F2L511) BLOWER FAN...,..,',... 7B-20 CAMSHAFT..., B-26 CAMSHAFT, CYLINDER HEAD & VALVE...,..,,..,...,..., 7B-21 CYLINDERS, PISTONS, CONNECTING RODS...,...,... 7B-22 ENGINE FRONT COVER.,.,...,,,. 7B-24 ENGINE INFORMATION.., B-18 ENGINE MOUNTS...,...,.. 7B-15 ENGINE REMOVAL.,...,..., FLYWHEEL,..,..., B-27 FUEL INJECTION NOZZLES... 7B-17 FUEL SYSTEM...,,,.,,.,.. 7B-1 6 GOVERNOR...,...,. 7B-25 OIL PUMP, FILTER HOUSING AND RELIEF VALVE...,,.. 7B-23 TROUBLESHOOTING B B-28 7B-22 7B-34 7B-27 7B-21 7B-27 7B-40 7B-26 7B-21 7B-37 7B-34 7B-20 OEUTZ (631). "

15 630, 631,632 Loader ENGINE SERVICE (FORD ENGINE-632) CAMSHAFT AND VALVE LIFTERS.... CAMSHAFT BEARINGS.... CARBURETOR REPAIR.... CHECKS AND ADJUSTMENTS.... CONNECTING ROD BEARINGS.... CRANKSHAFT.... CRANKSHAFT REAR OIL SEAL.... CYLINDERHEAD ENGINE DIAGNOSIS & TESTING... ENGINE FRONT COVER, TIMING CHAIN & CRANKSHAFT SPROCKETS ENGINE OVERHAUL.... ENGINE REMOVAL.... FLYWHEEL RING GEAR.... FRONT OIL SEAL INTAKE MANIFOLD MAIN BEARINGS.... OIL PAN.... OIL PUMP, INSPECTION.... OIlL PUMP, REMOVAL PISTONS AND CONNECTING RODS... TIMING CHAIN TIGHTENER TROUBLESHOOTING VALVE PUSHROD VALVE ROCKER ARM COVER, ROCKER ARM AND/OR SHAFT.... VALVE SPRING, RETAINER AND STEM SEAL (CYLINDER HEAD INSTALLED). VALVE SPRING, RETAINER AND STEM SEAL (CYLINDER HEAD REMOVED). WATER PUMP.... Paragrap,", 7C-18 7C-27 7C-3 7C-2 7C-24 7C-26 7C-22 7C-ll 7C-4 7C-15 7C-5 7C-7 7C-19 7C-16 7C-10 7C-23 7C-20 7C-6 7C-21 7C"";25 7C-17 7C-1 7C-9 7C-8 7C-13 7C-12 7C-14 7C-23 7C-30 7C-9 7C-2 7C-27 7C-29 7C-26 7C-18 7C-9 7C-21 7C-l0 7C-16 7C-25 7C-23 7C-18 7C-26 7C-25 7C-16 7C-26 7C-27 7C-23 7C-l 7C-17 7C-17 7C-20 7C-20 7C-21 FORD (632).

16 TECHNICAL DATA WISCONSIN (630) ENGINE SPECIFICATIONS (630 WISCONSIN).... ENGINE SPECIFICATIONS (631 OEUTZ).... ENGINE SPECIFICATIONS (632 FORD).... TECHNICAL DATA.... 8A C OEUTZ (631) FORD (632) TECHNICAL DATA TECHNICAL DATA Loader

17 ENGINE SPECIFICATIONS, 630 (WISCONSIN) WISCONSIN (630) ENGINE SPECIFICATIONS.... LOADER SPECIFICATIONS.... SA-1 SA-1 SA Loader

18 SA -1.4 Crankshaft Crank Pin Diameter... 1.S (47,625-47,650) Crank Pin Length (28,702-28,S29) Crankshaft End Play (Cold) (O,051-0,102) SA-l.5 Idler Gear Idler Gear to Shaft Collar Clearance (0,0762-0,1 020) SA-l.6 Connecting Rod Connecting Rod to Crank Pin Clearance (Diameter) (0,030-0,086) Connecting RodtoCrankPinClearance(SideClearance) (O, ) Connecting Rod Bushing to Piston Pin Clearance (O,013-0,028) SA Piston, Piston Pin, Piston Rings Piston to Cylinder at Piston Skirt (Wide Skirt) (0,089-0,1 02) Piston Pin to Piston Clearance (0,000-0,020) Piston Ring Gap (0, ) Piston Ring Side Clearance in Grooves: Top Ring (0,051-0,089) 2nd Ring (0,025-0,064) 3rd Ring (0,025-0,064) Oil Ring ( ,101) SA -1.8 Ignition System Breaker Point Gap (0, ) Spark Plug Gap (0.762) 8A-l.9 Distributor Advance Characteristics The distributor has an automatic advance. The automatic advance is 11-1/20 in the distributor, equal to 23 0 on the crankshaft. The distributor is fully advanced at 1800 RPM engine speed. SA-1.10 Starter The starter is the gear drive type and is 1 2 volt, negative ground. SA Engine Torque Specifications Item Cylinder Head Bolts.... Spark Plug.... Manifold Nuts.... Timing Gear Cover Oil Pan Bolts Connecting Rod Bolts Cylinder Block Main Bearing Plate Bolts.... Flywheel Nut Ft.-Lbs SA-3- Nm Loader

19 ENGINE SPECIFICATIONS (631 DEUTZ) ENGINE SPECIFICATIONS (F2L411 D)... LOADER SPECIFICATIONS (F2L411 D).. ENGINE SPECIFICATIONS (F2L511 ).... LOADER SPECIFICATIONS (F2L511) DEUTZ Loader

20 '.:': ENGINE SPECIFICATIONS, 632 (FORD) ENGINE SPECIFICATIONS LOADER SPECIFICATIONS 8C-1 8C-1 8C-6 FORD (632)

21 TECHNICAL DATA DECIMAL & MILLIMETER EQUIVALENTS HYDRAULIC/HYDROSTATIC TRANSMISSION FLUID LOADER TORQUE SPECIFICATIONS SPECIAL TOOLS STANDARD TORQUE SPECIFICATIONS FOR BOLTS.... U.S. TO METRIC CONVERSION D D TECHNICAL DATA

22 ALPHABETICAL INDEX ALPHABETICAL INDEX ALPHABETICAL INDEX loader

23 9 ALPHABETICAL INDEX Subject Subject Air Cleaner System Air Housing, installation of (630)... 7 A-13 Air Housing, removal of (630)... 7 A-6 Alternator Assembly & Installation Alternator Belt, adjustment & replacement Alternator Disassembly Alternator Output, check Alternator Removal Alternator Service Alternator Wiring, check Axle Assembly & Installation Axles & Bearings Axle & Bep-ring, re.moval Battery & Cables, check condition of Battery, installing new Battery, using an extra , 6-1 Bearings, camshaft (632)... 7C-30 Bearings, connecting rods (632)... 7C-27 Bearings, main (632)... 7C-26 Bearings, Main & Connecting Rod (632)... 7C-15 Blower Fan, F2l4110 (631)... 7B-8 Blower Fan, F2l511 0 (631)... 7B-27 Bob-Tach Bob-Tach Frame Bob-Tach Installation Bob-Tach Pins Bob-Tach & Pivot Pins Bob-Tach Removal Bob-Tach Wedges, checking Brake Installation Breather, crankcase Brush Replacement (Starter) By-Pass Valve Camshaft (632)... 7C-14 Camshaft, F2l411 0 (631)... 7B-17 Camshaft, f2l511 0 (63TI... 7B-38 Camshaft End Play (632)... 7C-1 0 Camshaft, installation of (630) A - 9 Camshaft Gear, installation of (630)... 7A-12 Camshaft, removal of (630)... 7A-6, 7A-9 Camshaft Repair (632)... 7C-11 Camshaft & Valve lifters (632)... 7C-23 Carburetor Adjustment Carburetor & Manifold, installation of (630)... 7 A-13 Carburetor & Manifold, removal of (630)... 7A-6 Carburetor Repair (632)... 7C-9 Carburetor Service (630)... 7A-5 Carburetor, Throttle & Governor Adjustments (632).7C-4 Chain Replacement Connecting Rod (632)... 7C-14 Connections, 37 0 Flare Connection, straight thread o-ring Control Valve... ~ Control Valve, assembling Control Valve, disassembly & inspection of Control Valve, removing Crankshaft (632)... 7C-11, 7C-14, 7C-29 Crankshaft Assembly, F2l41 10 (631)... 7B-18 Crankshaft Assembly, F2l5110 (631)... 7B-39 Crankshaft Connecting Rod Bearing, to check (632) 7C-11 Crankshaft End Play (632)... 7C-1 0 Crankshaft Inspection, F2l411 0 (631)... 7B-1 8 Crankshaft Inspection, F2l511 0 (631)... 7B-39 Crankshaft, installation of (630)... 7A-9 Crankshaft Journals, reconditioning (632)... 7C-1 i Crankshaft, removal of (630)... 7 A-9 Crankshaft Removal, F2l411 0 (631)... 7B-18 Crankshaft Removal, F2l511 0 (631)... 7B-38 Crankshaft Sprockets (632)... 7C- 21 Crankshaft, three bearing (630) A-9 Cylinder Block (632)... 7C-13, 7C-15 Cylinder Block, installation of (630)... 7 A - 10 Cylinder Block, removal of (630)... 7A-8 Cylinder Head (632)... 7C-l0, 7C-13,7C-18 Cylinder Head, installation of (630)... 7 A-12 Cylinder Head, installation of F2l411 0 (631)... 7B-11 Cylinder Heads, removal of (630),... 7 A-6 Cylinder Head & Valves, F2l411 D (631)... 7B-8 Cylinder Head & Valve, F2l511 D (631)... 7B- 28 Cylinders, Pistons & Connecting Rods, F2l411D(631\... 7B-12 Cylinders, Pistons & Connecting Rods, F2l5110 (631)... 7B-32 Detent Spool, repair Diode Trio, checking Distributor Maintenance... 7 A - 4 Drive Chains Drive, final Electrical Circuit (631,632) Electrical Connector, ROPS Electrical General Information Electrical System Electrical Wiring, check Engine Compression, checking (632)... 7C-3 Engine Cooling System Engine Diagnosis & Testing (632)... 7C-9 Engine Electrical System Engine Front Cover, F2l41 1 D (631)... 7B-14 Engine Front Cover, F2l511 D (631) Engine Front Cover (632)... 7C- 21 Engine Ignition System (630)... 7 A-4 Engine Information, F2l411 D (631) Engine Information, F2l511 D (631) EngineMounts,F2l411D(631)... 7B-2 Engine Mounts, F2l511 D (631)... 7B- 21 Engine Muffler, the Engine Oil & Filter Engine Oil Pressure (632)... 7C-2 Engine Overhaul (632)... 7C-1 0 Engine, removal of (630)... 7 A- 5 Engine Removal, F2L411 D (631)... 7B-7 Engine Removal, F2L51 10 (631)... 7B- 27 Engine, removal of (632) C-16 Engine Service (General) Engine Service (630)... 7 A-1 Engine Service, f2l411 D (631 )... 7B-1 Engine Service, F2l511 D (631)... 7B- 20 Engine Service Ford Engine (632)... 7C-1 Filter Housing, F2l411 0 (631)... 7B ,631,632 loader

24 ,631,632 Loader 9 ALPHABETICAL INDEX (Cant'd) Subject Subject Float Adjustment{630}... 7 A- 5 Flywheel (632)... 7C-14 Flywheel, F2L411 D (631)... 7B-19 Flywheel, F2L511 D (631)... 7B-40 Flywheel Face Alignment, check (632)... 7C-1 0 Flywheel, installation of (630)... 7 A-13 Flywheel, removal of (630)... 7A-6 Flywheel Ring Gear (632)... 7C-25 Fuel & Control Linkage Adjustment, F2L411 D (631).7B-3 Fuel Delivery, adjustment of F2L411 D (631)... 7B-6 Fuel Delivery, adjustment of F2L511 D (631)... 7B-25 Fuel Filter, F2L411 D (631)... 7B-4 Fuel Filter, F2L511 D (631)... 7B- 22 Fuel Injection Nozzles, F2L411 D... ~":-... :-~~::. 7B- 7 Fuel Injector Nozzles, F2L511 D (631)... 7B-26 Fuel Injection Nozzles, disassembly & repair F2L411D(631)... 7B-7 Fuel Injection Nozzles, installation of F2L411 D (631) 7B-7 Fuel Injection Nozzles, removal of F2L411 D (631).. 7B- 7!=uellnjection Pump, F2L411 D (631)... 7B- 5 Fuel Injection Pump, F2L511 D (631)... 7B-23 Fuel Injection Pump, removal of F2L511 D (631)... 7B- 5 Fuellnjection, removal of F2L511 D (61)... 7B- 23 Fuel Injection Pump Service, F2L411 D (631)... 7B-5 Fuellnjection Pump Service F2L511 D (631)... 7B-23 Fuel Injection Pump, to install F2L411 D (631)... 7B- 5 Fuel Injection Pump. to install F2L511 D (631)... 7B-23 Fuel LiftPump, F2L411D... 7B-4 Fuel Lift Pump, F2L511 D... 7B-23 Fuel Shut-Off Fuel System (630, 632) Fuel System, F2L411 D (631)... 7B- 3 FueISystem,F2L511D( B-21 Fuel System (General) (631) Fuel System, venting air from, F2L411 D (631 )... 7B-3 Fuel System, venting air from. F2L511 D (631)... 7B- 22 Gear Cover, installation of (630)... 7 A-12 Gear Cover, removal of (630)... 7 A-6 Governor Adjustment (630)... 7 A- 5 Governor, F2L411 D (631)... 7B-16 Governor,F2L511D(631)... 7B-37 Governor Service (630)... 7 A-13 Hydraulic Circuit... : Hydraulic Cylinders Hydraulic Cylinder, removing Hydraulic Cylinder, repair Hydraulic Fluid & Filter HydrauliC Pump Hydraulic Pump Replacement Hydraulic System Information Hydraulic Circuit Hydrostatic Motors (630&632S/N 15320&Below).3-26 Hydrostatic Motor Asseml:>ly (630 & 632 SIN & Below) Hydrostatic Motor Assembly (631 & 632 SIN & Above Hydrostatic Motor Disassembly (630 & 632 SIN & Above) Hydrostatic Motor Disassembly & Inspection (630 & 632 SIN & Below) Hydrostatic Motor Inspection (631 & 632 SIN & Above) Hydrostatic Motor, installing (630 & 632 SIN & Below) Hydrostatic Motors, removing the (630 & 632 SIN & Below) Hydrostatic Motor, repair (630 & 632 SIN & Below) Hydrostatic Motor, repair (631 & 632 SIN & Above) Hydrostatic Motor, start-up procedure Hydrostatic Pump Assembly, repair Hydrostatic Pump Disassembly Hydrostatic Pump Inspection Hydrostatic System, to remove air from Idler Gear & Shaft, installation of (630)... 7A-12 Idler Gear & Shaft, removal of (630)... 7 A-7 Ignition System Ignition System (632)... 7C-6 Ignition System Tests (632)... 7C- 7 Ignition Timing (632)... 7C-8 Inspecting, 30-hour Inspection, pre-delivery Intake Manifold (632)... 7C-18 Introduction Lift Arms Lift Arms, pivot pin replacment Lift Cylinder, checking Lubrication, loader Main Frame To Upright Frame Bolts Oil Cooler, engine F2L511 D (631)... 7B-40 Oil Pan (632)... 7C-25 Oil Pan, installation (6320)... 7 A-11 Oil Pan, removal of (630)... 7 A- 7 Oil Pump (632)... 7C-16, 7C-26 Oil Pump, Filter Housing & Relief Valve F2L411D(631}... 7B-13 Oil Pump, Filter Housing & Relief Valve F2L511 D (631)... 7B-34 Oil Pump, installation of (632)... 7 A-11 Oil Pump, removal of (630)... 7 A- 7 Oil Seal Crankshaft Rear (632)... 7C-26 Oil Seal, front (632)... 7C-23 Pistons & Connecting Rods (632)... 7C-27 Pistons & Connecting Rods, installation of (630).. 7 A-1 0 Pistons & Connecting Rods, removal of (630)... 7 A-7 Pistons, Pins & Rings (632)... 7C-12 Piston Rings, installation of (630)... 7 A Pump Assembly, # Pump Assembly, #2... ;"... : Pump Assembly, removal & installation Pumps To Manifold Block, installing Quick-Couplers Quick-Couplers, restriction in the Rectifier, checking

25 9 ALPHABETICAL INDEX (Cont'd) Subject Subject Rectifier Module, to check the Regulator, checking Regulator Module, to check the Relief Valve Relief Valve, oil pressure F2L411 0 (631)... 7B-14 Relief Valve, oil pressure F2L511 0 (631)... 7B-34 Replenishing Valve Replenishing Valves, checking ROPS, removal & installation Rotor, checking Serial, engine Serial Identification Serial, loader Spark Plugs { "... 7A-4 Specifications, engine (630)... 8A-2 Specifications, engine F2L411 0 (631).... 8B-2 Specifications, engine F2L511 0 (631)... 8B-5 Specifications, engine (632) C-2 Specifications, loader (630) A-1 Specifications, loader (631) Specifications, loader (632)...,... 8C-l Specifications, loader torque Starter Assembly Starter, disassembly Starter, checking Starter, removing Stator, (Alternator) checking Stator, (Flywheel Altemator) to check the Steering Linkage Adjustment Steering Controls Steering Linkages; installing (630 SIN & Below) (631 SIN & Below) (632 SIN & Below) Steering Linkages, installing (630 SIN & Above) (631 SIN & Above) (632 SIN & Above) Symbols Valve Rocker Arm (632)... 7C-17 Valve & Seat Inserts, removal of (630)... 7A-8 Valve Seat, grinding (632)... 7C-11 Valves & Seat Inserts, installation of (632)... 7 A-1 0 Valve Spring (632)... 7C-20 Valve Tappets, installation of (632)... 7A-9 Valve Tappets, removal of (632)... 7A-9 Water Pump (632)... 7C-21 Yoke, Pintle Bearing, etc., installation Tappet (632)... 7C-14 Tilt Cylinder, checking Tilt Cylinder Spacer Timing Chain (632) C-21 Timing Chain, tightener (632) C-23 Timing Procedure (630) A-4 Tires Tools, special Tubelines & Hoses Transmission & Drive System Troubleshooting, electrical Troubleshooting, the flywheel altemator Troubleshooting, hydraulic Troubleshooting, hydrostatic Troubleshooting, Deutz F2L411 0 (631)... 7B-1 Troubleshooting, Deutz F2L511 0 (631)... 7B-20 Troubleshooting, Ford Engine (632)... 7C-1 Troubleshooting, Wisconsin Engine (630)... 7A-3 Valves (632)...,... 7C-ll Valve Clearance (632)... 7C-2 Valve Guides (632)... 7C-1 0 Valve Pushrod (632)... 7C ,631,632 Loader

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