MAGNETIC WORKHOLDING for GRINDING. Electro-Permanent magnetic chucks
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1 MGNETI WORKHOLDING for GRINDING Electro-Permanent magnetic chucks
2 ELETRO-PERMNENT MGNETI HUKS RILLON MGNETIS, inventor of Electro-Permanent technology, provides a range of powerful, reliable and waterproof Electro-Permanent magnetic chucks for all surface grinding applications. The Electro-Permanent technology consists in changing the magnetic state of the chuck by means of short electric pulses. Once the pulses completed the magnetic chuck keeps its new state, magnetized or demagnetized, even in case of power supply failure. The advantages of Electro-Permanent technology are unquestionable : - SFETY : The holding force is maintained even in case of power supply failure. - PREISION : Without heating, the magnetic chuck keeps its geometry. - EOLOGIL : No continuous energy consumption. WORKPIEE MGNET OILS EPEGRIP Electro-Permanent magnetic chuck for clamping of medium thick to thick elements. Workpiece type Minimum thickness 8 mm * Pole pitch 15mm + 6mm onstruction Steel+resin, without top plate Surface wear 5 mm ccessories End stops in both directions Options rass separators, through-going holes 1. Non magnetized The magnets are not polarized 2. Magnetization Energizing the coils creates the magnetic field 3. Magnetized The magnetic field is maintained by the magnets UNIPERM FULL DEMGNETIZTION ll RILLON MGNETIS Electro-Permanent chucks integrate the full demagnetization concept. During demagnetization cycle, the lnico magnets are completely demagnetized due to a series of decreasing electric impluses according to the know how of RILLON MGNETIS. The full demagnetization permits to reach the lowest possible residual magnetism level in the workpiece, including the workpieces made of high-alloy steel. Universal Electro-Permanent magnetic chuck for clamping of thin elements. Workpiece type Minimum thickness 4 mm * Pole pitch mm onstruction Steel and brass, with top plate Surface wear 6 mm ccessories End stops in both directions PPLITIONS The choice of magnetic chuck is determined by the size of the workpiece as well as the type of grinding to be realized. Rough Finishing High quality finishing Operations EPEFINE² UNIPERM EPEGRIP EPEFINE² Universal Electro-Permanent magnetic chuck with extra thin pole pitch, can be used for EDM applications. Ideal for clamping of very thin elements. Workpiece type Minimum thickness 2 mm * Pole pitch 4 mm + 1 mm onstruction Steel and brass, with top plate Surface wear 6 mm ccessories End stops in both directions Options Through-going holes Small / Thin Large / thick Workpiece size * The indicated thickness permits to reach the optimal utilization conditions. Nevertheless thinner workpieces can also be machined.
3 FETURES ND SIZES = 91 ontrol unit V UR10 UR20 UR30 UR40 Weight of magnetic chucks (Kg) = 95 ontrol unit V Weight of magnetic chucks (Kg) UR10 UR = 68 ontrol unit V UR UR UR UR40 Weight of magnetic chucks (Kg)
4 ONTROL UNITS RILLON MGNETIS control units permit to control all Electro-Permanent magnetic chucks. Resulting from many years of research and experience, they permit to exploit the advantages of Electro-Permanent technology with recognized reliability. DJUSTLE MGNETIZTION Equiped with the newest, microprocessor based remote control T10, the control unit permits to adjust the holding force of the magnetic chuck with a 20 steps resolution. FULL DEMGNETIZTION The demagnetization cycles are optimized for each type of chuck. It is also possible to customize the cycle on request by means of Machine s PL Power supply D9-RS232 connector. MULTIPLE HUKS RILLON MGNETIS control units can control several Electro-Permanent magnetic chucks at the same time. For instance, one control unit UR-80 can control up to 8 magnetic chucks. SPEIFITIONS Power supply voltages On request voltages Mains frequencies Remote control cable Housing material Protection index V 460 V 50 / 60 Hz 3m Steel IP66 E D ØF PENDULR ONTROL UNIT It is also possible to control the magnetic chucks in a pendular way by magnetizing or demagnetizing two groups of chucks. separately. For instance, one control unit UR-40P will permit to separately control 2 groups of 4 magnetic chucks each. Type Nbre of chucks WITH STEEL HOUSING ON RKET D E ØF Weight D E ØF Weight (mm) (mm) (mm) (mm) (mm) (mm) (Kg) (mm) (mm) (mm) (mm) (mm) (mm) (Kg) UR UR UR UR UR MHINE INTERFE ll RILLON MGNETIS control units include an interface permitting to pilot and to control the magnetic chucks from the machine s PL. The safety information contact is available to control the correct operation of magnetic system. UR UR UR UR10P UR20P UR30P UR40P ZI LPESPE P MONTMELIN edex - FRNE info@braillon.com Phone Fax
5 RILLON MGNETIS provide s a wide range of ontrol Units for both Electro-Permanent (EP) and Electro-Magnetic (EM) chucks. SFETY INTERLOKING n interlock ouput is available for machine's PL. This signal means that a good magnetization level has been reached. In the other way, machine's PL can enable or disable the control unit through a dedicated input. VRILE MGNETI FORE Thanks to an analog input, RILLON MGNETIS ontrol Units are able to set magnetic force from null to full power with an infinite number of steps. REMNENE REMOVING true demagnetization cycle is available in order to reach an extra low level of magnetism within the workpiece. This feature is available for both Full Demagnetization Electro-Permanent (EP) and Electro-Magnetic (EM) chucks. Magnetic huck 1 Remote pendant ontrol Unit Mains input Interlocking MULTI-HUKS MONITORING One RILLON MGNETIS ontrol Unit can magnetize and demagnetize several magnetic chucks. Different operating modes are available on request : pendulum, "all in a row" or multi zones chuck control. Magnetic huck 2 Example with a two channels control unit * Other Voltages on request
6 PENDULR ONTROL This option let the operator control two chucks independently. SPEIL VOLTGES On request, from 200 to 480 V. EMEDDED MP-METER and VOLT-METER This equipments show in real time the amperage and voltage supplied to the magnetic chuck. oth are located on the front side of the control unit. RDIO REMOTE ONTROL This option makes the remote pendant wireless. FOOTSWITH REMOTE ONTROL This makes the control unit hands free. QM EUROMP INTERFE This provides standardized signals for Quick Mould hange pplications. OOLING SYSTEM vailable for warm environments. TROPILIZTION vailable for extremely wet environments. * Note : "P" means Pendular
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