Safety cartridge valves with poppet position monitoring

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1 Table EY/E Safety cartridge valves with poppet position monitoring ISO standard, onoff, poppet type, conforming to Machine Directive //EC certified by LIFI*/NC 1 RNE OF VLVE S MODELS LID*/FV Inductive proximity sensor FI Inductive position switch FV Sensor electric connector (supplied with the valve) LIDS*/FV Safety cartridge valves with poppet position monitoring, CE marked and certified by TÜV, in accordance with safety requirements of Machine Directive //EC. LIFI: intermediate safety element with FI inductive proximity sensor, to be coupled with functional covers LID: safety valve with integral cover design and with FV inductive position switch, available with optional solenoid pilot valve (LIDH) LIDS: active pilot operated safety valve with FV inductive position switch, available with optional solenoid pilot valve (LIDSH), see section 1 for sensors technical characteristics. These valves are normally used to cut off the hydraulic power line in case of emergency condition, thus avoiding dangerous movements of the machines actuators. Certification The TÜV certificate can be downloaded from catalog on line, technical information section. Mounting surface & cavity: ISO 7 size 1 to Max flow: 1 l/min at Dp = 5 bar Max pressure: up to bar Valve code Size Description DC solenoids C solenoids Sensor type /FI /FV /FI /FV LIFI 1 intermediate elements with cartridge, to be coupled with a functional cover LID(H) 1 cartridges valve LIDS(H) 1 active cartridges valve Notes: FI = inductive proximity sensor, type NO (normally open or NC (normally closed) FV = inductive position switch providing both NO and NC contacts to be wired on the electric connector See section 1 for sensor s characteristics MODEL CODE OF LIFI INTERMEDITE SFETY ELEMENT to be coupled with covers in section LIF I 5 1 / NC ** / * Intermediate saferty element and cartridge according to ISO 7 Poppet position monitor: I = inductive proximity switch Size ISO 7 1; 5; ; ; Other dimensions available on request Type of poppet, see sect. for Q/Dp diagrams = with damping nose, area ratio 1:1,1 = with damping nose, area ratio 1:1, Series number Seals material: omit for NR (mineral oil & water glycol) PE = FKM /NC = closed contact with poppet in resting position Spring cracking pressure: 1 =, bar for poppet ;, bar for poppet = 1,5 bar for poppet = bar for all poppets = 5,5 bar for all poppets.1 Hydraulic symbols of LIFI Note: in LIFI safety valves the cartridge and the intermediate element with poppet position sensor cannot be separated EY

2 MODEL CODE OF FUNCTIONL COVERS TO E COUPLED WITH LIFI SFETY VLVES LID / * F I X DC ** / * / * Cover according to ISO 7 Cover type, see section.1 for hydraulic configuration: = direct pilot = with shuttle valve for pilot selection; EW* = with solenoid valve for pilot selection H** = as EW* but with shuttle valve for pilot selection; Series number Optional different setting of calibrated plugs in the pilot channels (see tech. tables H, H) Seals material: omit for NR (mineral oil & water glycol) PE = FKM Size ISO 7 1 = 1; = 5; = ; = ; 5= ; Voltage code only for LIDEW* and LIDH**: see section Options: = cartridge piloted via port of solenoid valve (only for LIDEW* and LIDH**) E = with external attachment X (1/ S) and underneath port X plugged F = prearranged for coupling with LIFI cover Only for LIDEW* and LIDH**: X = without connector, to be order separately see section 11 Type of pilot solenoid valve only for LIDH** and LIDEW*: I = DHI Pmax bar E = DHE Pmax bar EP = DHEP Pmax bar For valve type LID, LIDEW (in the configuration with external pilot line) tos can supply leak free poppet type directional pilot valves type DLEH*. Consult our technical office for detailed information..1 HYDRULIC SYMOLS OF FUNCTIONL COVERS the following symbols show the functional covers coupled with intermediate safety element type LIFI LIDEW1* LIDEW* LIDEW* LIDEW* P T LIDEW5* LIDEW* LID* LID LIDH1* LIDH1C* LIDH* LIDHC*

3 MODEL CODE OF LID SFETY VLVES (integral design cover) LID H 5 / FV I X DC ** / * Safety cartridge valve according to ISO 7 optional pilot valve: =omit if not required H =with N pilot valve Size ISO 7: 1; 5; ; ; poppet type: = with damping nose area ratio 1:1, spring cracking pressure: 1 =, bar = bar = 5,5 bar Poppet position monitor: FV =inductive position switch (double contact) Only for LIDH Voltage code, see section Only for LIDH X = without connector, to be order separately see section 11 Pilot solenoid valve only for LIDH I = DHI Pmax bar E = DHE Pmax bar EP = DHEP Pmax bar Series number Seals material: omit for NR (mineral oil & water glycol) PE = FKM.1 HYDRULIC SYMOLS OF LID /FV X LID**/FV X Y LIDH**/FV 5 MIN CHRCTERISTICS OF LIFI ND LID(H)/FV ssembly position / location ny position Subplate surface finishing Roughness index Ra, flatness ratio,1/ (ISO 11) MTTFd values according to EN ISO years, for further details see technical table P7 mbient temperature Flow direction Operating pressure LIFI LID/FV LIDH/FV Standard = C + C /PE option = C + C or,, X,, = bar,, X = bar;,, X = LIDHI = bar; LIDHE = bar; LIDHEP = bar Y = LIDHI = bar; LIDHE, EP (DC) = bar; LIDHE, EP (C) = 1 bar 5.1 poppet characteristics of LIFI and LID(H)/FV Poppet type Functional sketch (Hydraulic symbol) Operating pressure Nominal flow Size 1 at Dp 5bar 5 (l/min) see diagrams Q/Dp at section 15 (only LIFI) rea ratio :p 1:1,1 1: for size 1, 5 1:1, for size,, P bar P EY

4 MODEL CODE OF LIDS CTIVE SFETY PILOT OPERTED VLVES LIDS H / FV I X DC ** / * ctive safety cartridges, according to ISO 7 Optional pilot valve: = without pilot solenoid valve H = with pilot solenoid valve Size ISO 7: 1; 5; ; ; Series number Only for LIDSH voltage code, see section Seals material: omit for NR (mineral oil & water glycol) PE = FKM Poppet type: = with damping nose Spring cracking pressure = bar Poppet position monitor: FV =inductive position switch (double contact) Only for LIDSH X = without connector, to be order separately see section 11 Pilot solenoid valve only for LIDSH I = DHI Pmax bar E = DHE Pmax bar EP = DHEP Pmax bar.1 HYDRULIC SYMOLS OF LIDS X C Y LIDS/FV X Y C LIDSH*/FV 7 MIN CHRCTERISTICS OF LIDS/FV ssembly position / location ny position Subplate surface finishing Roughness index Ra, flatness ratio,1/ (ISO 11) MTTFd values according to EN ISO 19 1 years, for further details see technical table P7 mbient temperature Flow direction Operating pressure Poppet characteristics [cm ] (% of ) P (% of ) P (% of ) / ( + ) poppet ratio P / ( + ) piloting ratio LIDS/FV LIDSH/FV Size Maximum flow at Dp = 5 bar [l/min] Standard = C + C /PE option = C + C or,, X,, = bar,, X,, = LIDSHI bar; LIDSHE bar; LIDSHEP bar Y = LIDSHI bar; LIDSHE, EP (DC) = bar; LIDSHE, EP (C) = 1 bar; , 5, 7, 5,, 1,7 9,5, 5, 51,5,,7, 1,, 5, 7,9,1 1, 1,7 97, 9, 7.1 Poppet areas of LIDS/FV Poppet areas = main flow (side ) = main flow (side ) P = piloting area (close) P = piloting area (open) Thanks to the areas ratio P/(+), the valve closing is always ensured with a piloting pressure (X port) equal to the line pressure ( or line).

5 COILS CHRCTERISTICS Insulation class Pilot valve E, EP: H (1 C) for DC coils F (155 C) for C coils Pilot valve I: H (1 C) for DC or C coils Due to the occuring surface temperatures of the solenoid coils, the European standards EN ISO 171 and EN ISO 1 must be taken into account Protection degree to DIN EN 59 IP 5 (with connectors, 7, 9 correctly assembled) Relative duty factor % Supply voltage and frequency See electric feature Supply voltage tolerance ± % Certification CURUS North merican Standard 9 SELS ND HYDRULIC FLUID for other fluids not included in below table, consult our technical office Seals, recommended fluid temperature NR seals (standard) = C + C, with HFC hydraulic fluids = C + C FKM seals (/PE option) = C + C Recommended viscosity 15 mm /s max allowed range, mm /s Fluid contamination class Hydraulic fluid Mineral oils Flame resistant without water Flame resistant with water ISO class 1/19/1 NS 1 class, in line filters of 5 mm (b5 _>75 recommended) Suitable seals type Classification Ref. Standard NR, FKM FKM NR HL, HLP, HLPD, HVLP, HVLPD HFDU, HFDR HFC DIN 515 ISO 19 ELECTRIC FETURES coils for pilot solenoid valves Valve DHI DHE DHEP External supply nominal voltage ± % DC 1 DC 1 DC DC DC DC 1 DC 15 DC DC / C / C / C / C 1/ C 115/ C (5) / C () / C / C 1/ C / C / C / C Voltage code DC () 1 DC 1 DC DC DC DC 1 DC 15 DC DC // C () // C () 1// C 115/ C / C // C / C 1RC RC Type of connector or 7 9 Power consumption () DHI W V W (1) Coil can be supplied also with Hz of voltage frequency: in this case the performances are reduced by 15% and the power consumption is 55 V (DHI) and 5 V (DHE and DHEP) () verage values based on tests performed at nominal hydraulic condition and ambient/coil temperature of C. V DHEP W 5 V V 5 V V W DHI COUDC COU1DC COU1DC COUDC COUDC COUDC COU1DC COU15DC COUDC COI//C (1) COI//C (1) COI1//C (1) COI/C COI//C (1) COI/C COU1RC COURC Code of spare coil Colour of coil label DHI brown green brown red silver silver gold blue black pink white yellow white light blue silver gold blue DHE, DHEP COE1DC COE1DC COEDC COEDC COEDC COE1DC COE15DC COEDC () When solenoid is energized, the inrush current is approx times the holding current. Inrush current values correspond to a power consumption of about 1 V. () Only for pilot valve DHI (5) Only for pilot valve DHE and DHEP COE1//C COE115/C COE//C COE/C COE1RC COERC EY

6 11 COILS ELECTRIC CONNECTORS FOR PILOT SOLENOID VLVES according to DIN (to be ordered separately), 7 (for C or DC supply) 9 (for C supply) ll voltages, 7 1 = Positive = Negative = Coil ground CONNECTOR WIRIN SUPPLY VOLTES 7 C or DC 1 C or DC C or DC 9 1,= Supply voltage VC = Coil ground 9 1/ C 1/ C / C / C 1 TECHNICL CHRCTERISTICS OF INDUCTIVE PROXIMITY ND POSITION SWITCHES Valve type LIFI /FI scheme LID*/FV, LIDS*/FV Type of switch Supply voltage [V] Ripple max [%] Max current [m] Max peak pressure [bar] Mechanical life Switch logic /FI proximity sensor virtually infinite PNP 1 supply + VDC output signal ND 1 /FV position switch virtually infinite PNP /FV scheme 1 supply + VDC output signal ND output signal 1 1 CONNECTIN SCHEMES OF FI INDUCTIVE PROXIMITY ND FV POSITION SWITCHES LIFI Connector type KS 1 LID*/FV, LIDS*/FV Connector type ZE IP5 Notes: FI and FV sensor s connector are always supplied with the valve The /FI and /FV sensors are not provided with a protective earth connection NO NC 1 (brown) = supply + VDC (blue) = ND (black) = output signal CLE LENHT = m 1 = supply + VDC = output signal NC = ND = output signal NO 1 STTUS OF OUTPUT SINLS : overlapping stroke : damping stroke ccording the criteria of safety specifications, the poppet position signal must change its status inside the overlapping stroke (before the effective valve opening). stroke FLOW SINL leakage flow Q WRNIN: the inobservance of following prescriptions invalidates the certification and may represent a risk for personnel injury Safety valves must be installed and commissioned only by qualified personnel Safety valves must not be disassembled The inductive proximity FI or the inductive position switch FV can be adjusted only by the valve s manufacturer or tos authorized service centers Valve s components cannot be interchanged The valves must operate without switching shocks and spool vibrations

7 15 Q/Dp DIRMS based on mineral oil ISO V at C 15.1 Q/Dp DIRMS of LIFI and LID(H)/FV SIZE 1 SIZE 5 SIZE SIZE SIZE = poppet type = poppet type 15. Q/Dp DIRMS OF LIDS/FV SIZE 1 SIZE 5 SIZE 1 1 SIZE SIZE 5 1 = LIDS*1 = LIDS*5 = LIDS* = LIDS* 5 = LIDS* 9 EY

8 1 DIMENSIONS of LIFI SFETY COVERS [mm] H H1 H L P LIFI1 5, LIFI5 5, LIFI LIFI 1, LIFI 11 1 Note: for cover interface and cavity dimensions ISO 7, see table P 17 EXMPLES OF LIFI COUPLED WITH OTHER COVERS (examples in size ) LIDH1/FEX DC LID/F LIDEW1/FEX DC LID/F LIFI*/NC LIFI* LIFI*/NC LIFI* 1 INSTLLTION DIMENSIONS of LID*/FV and LIDS*/FV SFETY CRTRIDES [mm] (examples in size ) LID*/FV, LIDH*/FV Connector ZE supplied with the valve LIDS*/FV, LIDSH*/FV Connector ZE supplied with the valve Pilot valve only for LIDH*/FV Pilot valve only for LIDSH*/FV X Y X Y 5 1 x max 5 1 x max Note: for cover interface and cavity dimensions ISO 7, see table P LID LIDH LIDS LIDSH Seal Fastening bolts Tightening Size torque (Nm) LID OTHER LID 1 5x x x OR OR Mx Mx Mx OR OR M1x55 M1x 1 OR OR M1x M1x 1 OR OR Mx Mx 1 OR OR Mx Mx M1x95 M1x9 Mx Mx 15 LIDH LIDS, LIDSH /1

ISO cartridge valves type LIDEW* and LIDBH*

wwwatoscom Table H00/E ISO cartridge valves type LIDEW* and LIDH* directional control, ISO 78 size from to 00, high flow, Pmax bar LIDEWE Y X Y X Functional cover Poppet Sleeve Spring Pilot slenoid valve