Proportional Flow-Control Cartridges, Size 5
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1 Proportional Flow-Control Cartridges, Size Q max = l/min, p max = bar, Q N = l/min at p bar Leak free, load compensated, two stage Description Series MVRPLSA two-stage proportional flow-control cartridges are size, leak-free, load-compensated screw-in valves with an M x. mounting thread. The ingenious principle makes it possible to combine several functions in one valve. The leak-free nature is preserved thanks to the innovative design, which shuts off the main and pilot functions simultaneously and with zero leakage, while the integral pressure-compensator function enables responsive, controlled and load-independent lowering. With these flow control cartridges, the flow rate from can be proportionally controlled without load dependency and it is continuously variable and can be set at any desired level. Due to their responsive opening and closing characteristics, Seat-valve shut-off from Load-independent flow rate Normally closed Multifunction cartridge with compact design for Bucher standard cavity type AY Reliable operation over the whole pressure and flow range (even with high pressure differentials) All exposed parts with zinc-nickel plating High pressure wet-armature solenoids The slip-on coil can be rotated, and it can be replaced without opening the hydraulic envelope Various plug-connector systems and voltages are available Can be fitted in a line-mounting body these cartridges are suitable for the smooth control of movement operations in mobile and industrial applications. This is required in lifting equipment, for example, to be able to move loads of all kinds with control and accuracy. The superior leak free shut off means that a raised load can be held in position with slight lowering movement. All external parts of the cartridge are zinc-nickel plated to DIN 979 and are thus suitable for use in the harshest operating environments. The slip-on coils can be replaced without opening the hydraulic envelope and can be positioned at any angle through 36. If you intend to manufacture your own cavities or are designing a line-mounting installation, please refer to the section Related data sheets. Symbol Simplified Detailed 3 Technical data General characteristics Designation proportional flow-control cartridge Design leak free, load compensated, two stage Mounting method screw-in cartridge M x. Tightening torque Nm ± % Reference: -P-6-EN- Issue: 9. /
2 General characteristics Size Weight Mounting attitude Ambient temperature range nominal size mm, cavity type AY.38 kg unrestricted (preferably vertical, coil down) - C + C Hydraulic characteristics Maximum operating pressure Maximum flow rate Nominal flow rate Leakage flow rate Flow direction bar l/min l/min at p bar <, cm 3 /min (max. drops/min) with oil viscosity 33 mm /s (cst) flow control function, see symbols free flow Hydraulic fluid HL and HLP mineral oil to DIN ; for other fluids, please contact BUCHER Hydraulic fluid temperature range Viscosity range Minimum fluid cleanliness Cleanliness class to ISO 6 : C +7 C 38 mm /s (cst), recommended...3 mm /s (cst) class 8/6/3 Electrical characteristics Supply voltage Control current Power consumption at max. control current Coil resistance R - cold value at C - max. warm value Recommended PWM frequency (dither) Hysteresis with PWM Reversal error with PWM Sensitivity with PWM Reproducibility with PWM Relative duty cycle Protection class to ISO 63 / EN 6 9 Electrical connection V DC, V DC V = ma, V = 76 ma max. 9 W V =.8 / V = V = 8.6 / V = 3 Hz 8 % I N 8 % I N < % I N < % p N % IP 6 / IP 67 / IP 69K, see Ordering code (with appropriate mating connector and proper fitting and sealing) 3-pin square plug to ISO / DIN 3 6 (standard) for other connectors, see Ordering code / -P-6-EN-/9.
3 Performance graphs measured with oil viscosity 33 mm /s (cst) Q = f (I; p) Flow rate adjustment characteristic Q [l/min] P9.ai Q = f ( p; I) Flow rate adjustment characteristic Q [l/min] P.ai... bar I [ma] 6 8 I [ma] p [bar] p = f (Q) Pressure drop - Flow rate characteristic [ ] p [bar] P79.ai p = f (Q) Pressure drop - Flow rate characteristic [ ] p [bar] P79.ai I = 76 / ma 6 8 I = ma Q [l/min] Q [l/min] Attention: where there are large pressure differences in the flow direction, the main stage poppet will become damaged. -P-6-EN-/9. 3/
4 Dimensions & sectional view 6 Application examples Lowering movements for industrial trucks that require a load-independent function with zero leakage Forklift trucks, lift platforms, etc. 6. Mx Ma= [Nm] ± % 3 3 functions combined Ø36 M 3 6. Ma=.7 [Nm] ± % 7. 7 Installation information IMPORTANT! To achieve the proportional flow control cartridge maximum performance rating, fit the solenoid coil as shown (with the plug pins at the top). When fitting the cartridges, note the mounting attitude (preferably vertical, with coil down automatic air bleed) and use the specified tightening torque. No adjustments are necessary, since the cartridges are set in the factory. ATTENTION! Only qualified personnel with mechanical skills may carry out any maintenance work. Generally, the only work that should ever be undertaken is to check, and possibly replace, the seals. When changing seals, oil or grease the new seals thoroughly before fitting them. Seal kit NBR no. DS-6-N ) Item Qty. Description O-ring no. 9,3 x,78 N9 O-ring no. 6,6 x,78 N9 3 O-ring 6, x, FKM Backup ring,9 x, x, FI7 IMPORTANT! ) Seal kit with FKM (Viton) seals, no. DS-6-V / -P-6-EN-/9.
5 8 Ordering code MV R P L S A - G - - _ - D _ M V = flow-control valve, two-stage R = proportional-solenoid operated P = cartridge design L = load compensated S = seat-valve design A... Q = standard model - see relevant data sheets Z... R = special features - please consult BUCHER G = normally closed = nominal size mm = nominal flow rate l/min at p bar (blank) = NBR (Nitrile) seals (standard) V = FKM (Viton) seals (special seals - please contact BUCHER)... 9 = design stage (omit when ordering new units)... = voltage e.g. ( V) D = current DC (blank) = ISO / DIN 3 6 mating plug (standard, IP 6) M = without mating DIN plug C = Kostal plug connection (IP 6) JT = Junior Timer radial plug connection (with protection diode, IP6) IT = Junior Timer axial plug connection (with protection diode, IP6) D = Deutsch plug connection DT-P (IP 67/69K) mating plug not supplied DT = Deutsch plug connection DT-P (with protection diode, IP 67/69K) S = AMP Superseal. (IP 67) / Metri-Pack (IP 6) F = flying leads ( mm) 9 Related data sheets Reference (Old no.) Description -P- (i-3) The form-tool hire programme -P-7 -P-73 Cavity type AY to Bucher standard Line-mounting body, type GAYA (G 3/8 ) info.ch@bucherhydraulics.com by Bucher Hydraulics AG Frutigen, CH-37 Frutigen All rights reserved. Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual improvement, we reserve the right to amend the product specifications contained in this catalogue. Classification: P-6-EN-/9. /
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