3/2 directional spool valve, direct operated with solenoid actuation

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1 / directional spool valve, direct operated with solenoid actuation RE 86-4/6. Replaces:.9 / Type KKDE (high-performance) Size Component series A Maximum operating pressure 5 bar Maximum flow 6 l/min H68 Table of contents Contents Page Features Ordering code Valve types Available coils Function, section, symbols Technical data 4, 5 Voltage tolerance against ambient temperature 5 Characteristic curves 6 Performance limits 7 Unit dimensions 8 Mounting cavity 9 Available individual components Features Direct operated directional spool valve with solenoid actuation Mounting cavity R/T-A Free-flowing in both directions Wet-pin DC solenoids Rotatable solenoid coil with concealed manual override Information on available spare parts:

2 / Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Ordering code (valve without coil) ) KKDE R A H V * Directional spool valve, direct operated, electrically operated Maximum operating pressure 5 bar = R Size = main ports Symbols ) = C A = H = Further details in the plain text Seal material V = FKM seals (Other seals upon request) Attention! Observe compatibility of seals with hydraulic fluid used! N = Without manual override N9 = With concealed manual override 5) High-performance and mounting cavity R/T-A (see page 9) Component series = U Valve types (without coil) ) without manual override "N" with concealed manual override "N9" Spool symbol Type Material no. Type Material no. C KKDERCA/HNV R9794 KKDERCA/HN9V R97 U KKDERUA/HNV R9799 KKDERUA/HN9V R975 Available coils (separate order) ) Material no. for coil with connector ) "K4" "K4" "C4" pol (+PE) pol K4 pol C4/Z Direct voltage DC 4) DIN EN 75-8 DT 4-PA, make Deutsch AMP Junior Timer V R R97989 R V R999 R9799 R9589 ) Complete valves with mounted coil upon request ) With transition function during the switching process ) Mating connectors, separate order, see data sheet 86 4) Other voltages upon request 5) Screwable manual override "N" possible (Material no. R95, separate order)

3 RE 86-4/6. KKDE Hydraulics Bosch Rexroth AG / Function, section, symbols General The / directional spool valves are direct operated, pressure-compensated cartridge valves. They control the start, stop and direction of a flow and basically comprise a housing () with a movably mounted socket (), the control spool (5)and a return spring (4). Function In the de-energized condition, the control spool (5) is held in the initial position by the return spring (4). The control spool (5) is actuated by wet-pin DC solenoids (). The symbols are realized by different spools (C or U). The main ports,, and are suitable for a continuous load with an operating pressure of 5 bar and the flow can be directed into both directions (see symbols). The manual override (6) allows for the switching of the valve without solenoid energization. It is also available in screwable version "N" (7) (see page ). Symbol "C" Symbol "U" Version "C4" Version "K4" (with mating connector) Version "K4" Type KKDERCA/HN9V

4 4/ Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Technical data (For applications outside these parameters, please consult us!) general Weight Valve kg. Coil kg.5 Installation position Any Ambient temperature range C 4 to + hydraulic Maximum operating pressure bar 5 (at all ports) Maximum flow l/min 6 Hydraulic fluid See table below Hydraulic fluid temperature range C 4 to +8 Viscosity range mm /s 4 to 5 Maximum permitted degree of contamination of the hydraulic Class /8/5 ) fluid - cleanliness class according to ISO 446 (c) Load cycles million (at 5 bar ) Hydraulic fluid Classification Suitable sealing materials Standards Mineral oils and related hydrocarbons HL, HLP, HLPD, HVLP, HVLPD FKM DIN 554 Environmentally compatible Flame-resistant HEES FKM Insoluble in water ISO 58 HEPR FKM Soluble in water HEPG FKM ISO 58 Water-free HFDU, HFDR FKM ISO 9 Water-containing HFAS FKM ISO 9 Important information on hydraulic fluids! For more information and data on the use of other hydraulic fluids refer to data sheet 9 or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, service life, maintenance intervals, etc.)! The flash point of the process and operating medium used must be 4 K higher than the maximum solenoid surface temperature. Flame-resistant water-containing: Maximum pressure differential per control edge 75 bar, otherwise, increased cavitation erosion! Tank pre-loading < bar or > % of the pressure differential. The pressure peaks should not exceed the maximum operating pressures! Environmentally compatible: When using environmentally compatible hydraulic fluids that are simultaneously zinc-solving, zinc may accumulate in the medium (7 mg zinc per pole tube). ) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and at the same time increases the service life of the components. For the selection of the filters see

5 RE 86-4/6. KKDE Hydraulics Bosch Rexroth AG 5/ Technical data (For applications outside these parameters, please consult us!) electric Voltage type Direct voltage Supply voltage ) V DC; 4 DC Voltage tolerance against ambient temperature See characteristic curve below Power consumption W Duty cycle % See characteristic curve below Maximum coil temperature ) C 5 Switching time according to ISO 64 ON ms 8 (solenoid horizontal) OFF ms 5 Maximum switching frequency cy/h 5 Protection class according to VDE 47- (DIN EN 659) DIN 45-9 Version "K4" IP 65 with mating connector mounted and locked Version "C4" IP 66 with mating connector mounted and locked IP 69K with Rexroth mating connector (Material no. R97) Version "K4" IP 69K with mating connector mounted and locked ) Other voltages upon request ) Due to the surface temperatures of the solenoid coils, the standards ISO 7- and EN 98 need to be adhered to! At the electrical connection "K4", the protective earthing conductor (PE ) has to be connected properly. Voltage tolerance against ambient temperature; duty cycle Voltage range and duty cycle depending on the ambient temperature Admissible supply voltage of the nominal voltage in % Duty cycle in % Ambient temperature in C Maximum voltage Duty cycle Minimum response voltage Admissible supply voltage range

6 6/ Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Characteristic curves (measured with HLP46, ϑ oil = 4 C ± 5 C and 4 V coil) 5 p-q V characteristic curves symbol C Pressure differential in bar Flow in l/min p-q V characteristic curves symbol U Pressure differential in bar Flow in l/min

7 RE 86-4/6. KKDE Hydraulics Bosch Rexroth AG 7/ Performance limits (measured with HLP46, ϑ oil = 4 C ± 5 C and 4 V coil) Operating pressure in bar Symbol C Flow in l/min Attention! The performance limits were determined when the solenoids were at operating temperature and at % undervoltage. 4 4 Symbol U Operating pressure in bar Flow in l/min 4

8 8/ Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Unit dimensions (dimensions in mm) LS (9) Ø7 67,9 4,9 5 ; 7 ; ,4 6 Mating connectors, separate order, see data sheet 86 Space required for removing the mating connector SW4, tightening torque M A = 45 to 5 Nm 4 Dimension for "K4" mating connector, without circuitry 5 Dimension () for "K4" mating connector, with circuitry 6 Version "K4" 7 Version "C4" 8 Nut, tightening torque M A = 5 + Nm 9 Coil (separate order, see page ) Concealed manual override "N9", optional Screwable manual override "N" (separate order, see page ) = Main port = Main port = Main port LS = Location shoulder

9 RE 86-4/6. KKDE Hydraulics Bosch Rexroth AG 9/ Mounting cavity R/T-A; main ports; thread M x.5 (dimensions in mm) min ; ),5 A-B,8 +,5,6 +,5,5 A-B M x,5-6h Y LS 5,5 +, 7,5±, 7,4±, min,7 6,7±, ) 4±, X 45 Rmax 8 Y A max 7,5 max,7 8,±, 5,6 min 4,4 4) Rmax 8 +,5 X, +, B,5±, 7,5-,5 8,54 +,, A-B,5 A-B,5 A-B,5 A-B Y R,5 ) LS Rz 6 Rz 6 Rz 6,5 A-B Rmax 8 ),5 A-B 45 ) -, +, ) Rz ) Differing from T-A ) All seal ring insertion faces are rounded and free of burrs ) With counterbore 4) Depth for moving parts = Main port = Main port = Main port LS = Location shoulder Tolerance for all angles ±.5

10 / Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Available individual components Item Denomination Material no. 9 Nut R O-ring for pole tube R Seal kit of the valve R965 A Manual override "N" ) R95 A Coils, separate order, see page ) Only with ordering code "N9", see page Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 () 9 5 / 8- documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

11 RE 86-4/6. KKDE Hydraulics Bosch Rexroth AG Notes Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 () 9 5 / 8- documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

12 Bosch Rexroth AG Hydraulics KKDE RE 86-4/6. Notes Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 () 9 5 / 8- documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

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