DC2-Wire Spatter-Guarded Cylindrical Proximity Sensors. Operation mode N.O. N.C. N.O. N.C. N.O. N.C. 10mm
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1 D-Wire Spatter-Guarded ylindrical Proximity Sensors FL7MSeries variety of anti-spatter measures make these sensors the optimum for welding processes on the automotive production line. With Teflon coating on the body housing and a Teflon resin head surface, it's difficult for spatter to stick Flame-resistant cable. Noncombustible cable is also available onnector type is also available ORDER GUIDE Polarity type Preleaded types ppearance indicator Spatterguarded Flexible, Flameresistant cable (cable length m) M M8 M mm mm FL7M-J6HW-R FL7M-K6HWE-R FL7M-7J6HW-R FL7M-7K6HWE-R FL7M-J6W-R FL7M-K6WE-R Preleaded connector types ppearance sistant cable onnector + (cable length cm) M M8 M mm mm FL7M-J6HW-N FL7M-J6HW-N FL7M-K6HWE-N FL7M-7J6HW-N FL7M-7J6HW-N FL7M-7K6HWE-N FL7M-J6W-N FL7M-J6W-N FL7M-K6WE-N No-polarity type Preleaded types ppearance indicator Spatterguarded Flexible, Flameresistant cable (cable length m) M M8 M mm mm FL7M-W6HWT-R FL7M-7W6HWT-R FL7M-W6WT-R
2 Preleaded connector types ppearance Flexible, Flameresistant cable onnector No-polarity (cable length cm) M M8 M mm mm FL7M-W6HWT-N FL7M-7W6HWT-N FL7M-W6WT-N ccessories (sold separately) Name ppearance O.D. Mounting bracket For M For M8 For M FL-P FL-P8 FL-P For M FL-PW Spatter-guarded For M8 protective cover FL-P8W For M FL-PW SPEIFITIONS ctuation method Rated sensing distance Usable sensing distance Standard target object Differential travel Rated supply voltage Operating voltage range Leakage current ontrol output Operating frequency Temperature drift Supply voltage drift s Switching current Voltage drop Output dielectric strength Operating temperature Insulation resistance Dielectric strength Vibration resistance Shock resistance Protective structure Weight (main unit with mpreleaded cable) ircuit protection Wiring method ase Sensor Sensing face Material Housing onnector Holder ontacts FL7M- 6HW(E)(T) (-R, -N) ±.mm to.mm x x mm iron FL7M-7 6HW(E)(T) (-R, -N) High-frequency oscillation 7 ±. to.9mm 8 x 8 x mm iron FL7M- 6W(E)(T) (-R, -N) ±mm to 7.mm x x mm iron 5% max. of sensing distance /Vdc to Vdc.55m max. to m Polarity type:.v max. (with m switching current, m cable) No-polarity type: 5.V max. (with m switching current, m cable) Vdc.5kHz 5Hz ±% max. of sensing distance for the 5 to +7 range, taking +5 as the standard temp. ±% max. of sensing distance with ±5% voltage fluctuation, taking rated supply voltage as standard voltage type: indication: lights up (orange or green) upon output indication: lights up (green) in stable sensing area type: indication: orange light goes out in sensing area 5 to +7 5MΩmin. (by 5Vdc megger),vac, 5/6Hz for minute to 55Hz,.5mm peak-to-peak amplitude, hrs each in X, Y and Z directions 98m/s times each in X, Y and Z directions IP67 (IE standard), IP67G (JEM standard) pprox. 6g pprox. g pprox. g Surge absorption, load short-circuit protection, reverse connection protection circuit preleaded (m cable standard), Preleaded connector (cm cable) Ni-plated brass Nylon Polyester elastomer Glass-lined polyester resin Gold-plated brass
3 USING THE SETTING INDITOR The proximity sensor can be set up to detect objects reliably by bringing the sensor progressively closer to the target object and installing the sensor at the point where the indicator ( indication) changes from red to green. Operating point Max. 8% of operating point FL7M indication ontrol output Non-sensing area Out Unstable sensing area Orang Stable sensing area Green indication ontrol output Orange Out Out *When the target object is made of a different material (such as aluminum, copper or stainless steel) from the standard target object (iron), the distance at which the indicator changes color is shorter than the 8% maximum. SENSING RE (typical) Standard target object FL7M- 6W with standard x x mm iron target object FL7M-7 6HW with standard 8 x 8 x mm iron target object FL7M- 6HW with standard x x mm iron target object X (mm) SENSING DISTNE ORDING TO MTERIL ND SIZE OF OJET (typical) FL7M- 6HW FL7M -7 6HW FL7M - 6W SUS SUS Iron SUS SUS rass luminum opper Iron SUS rass luminum Iron SUS rass luminum opper opper Size d of one side of target object (mm) Size d of one side of target object (mm) Size d of one side of target object (mm) VOLTGE DROP (typical) Voltage drop (V) Polarity type current (m) Voltage drop (V) No-polarity type current (m)
4 LEKGE URRENT (typical) EXTERNL DIMENSIONS (unit: mm) FL7M- 6HW -R.5 dia. Vinyl-insulated cable 6.5 dia. Vinyl-insulated cable 6.5 dia. min..5mm, 7/5/.8, -core), dia ap color: white..5mm, 7/5/.8, -core), dia ap color: white..5mm, 7/5/.8, -core), dia ap color: white. FL7M- 6HW -N FL7M-7 6HW -N dia. dia..5 dia. 6.5 dia. 6.5 dia. Leakage current (m) Supply voltage (V) Preleaded type FL7M-7 6HW -R FL7M- 6W -R Vinyl-insulated cable min. min. Preleaded connector type FL7M- 6W -N dia. min. min. min..5mm, -core), dia ap color: white..5mm, -core), dia ap color: white..5mm, -core), dia ap color: white. MOUNTING RKET (sold separately) Mounting brackets are made of polyacetal resin. Two screws and two washers are provided for each bracket. FL-P8 and FL-P screw holes are oblong. FL-P FL-P8 FL-P 5 / /5 5 5 Dimensions (mm) 5 D dia. 8dia. dia. E F G Screw size Dia. M M5 M5 Neck llowable tightening torque of bracket screws Max. torque (N m) FL-P FL-P8 FL-P
5 SPTTER-GURDED PROTETIVE OVER (sold separately) Spatter-guarded protective covers made of fluorine resin and designed especially for shielded sensors are available. Select a l according to the sensor's external dimensions. D FL-P8W FL-PW FL-P8W FL-PW Dimensions (mm) D dia. 5.5 M8 x 5dia. 5.7 M x dia. 6.7 M8 x dia. 8.5 M x.5 WIRING DIGRMS Polarity type Preleaded type Preleaded connector type (type) rown to Vdc to Vdc lue Preleaded connector type ( : N type) Preleaded connector type ( : N type) to Vdc to Vdc No-polarity type Preleaded type Preleaded connector type brown (blue) to Vdc to Vdc blue (brown) The load may be connected to either pole. load must be used when power is supplied to the sensor. lthough there is short-circuit protection, a combination of a short circuit and wrong wiring can permanently damage the sensor. The LED operates normally during a load short circuit, so check the wiring if the output is wrong. Fasten connectors tightly by hand. 5
6 ONNETOR SPEIFITIONS * Item Insulation resistance Dielectric strength Initial contact resistance Mating/unmating force Mating cycles onnector nut tightening torque able pullout strength Vibration resistance Impact resistance Protective structure mbient operating temperature mbient storage temperature mbient operating humidity Material Specifications Max. MΩ(by 5Vdc megger),5vac for minute (between contacts, and between contact and connector housing) Max. mω (with current to connected male and female connectors. Semiconductor lead-specific resistance not included.). to. N per contact 5 Min..8N m* Min. N to 55Hz,.5mm peak-to-peak amplitude, for hours each in X, Y and Z directions m/s, times each in X, Y and Z directions IP67 to +7 to +8 Max. 95% RH ontacts: Gold-plated brass ontact holder: Glass-lined polyester resin Housing: Polyester elastomer oupling: Ni-plated brass O-ring: NR *: Specifications assume Yamatake male/female connectors. *: The recommended torque is. to.6n-m. If fastened poorly, the IP67 protection is lost, or looseness occurs. Fasten the connector securely by hand. LE WITH ONNETOR e sure to use P5 Series cables with connector to connect preleaded type connectors and connector type limit switches. P5 Series cable with connector Shape Power supply able properties able length Lead colors m P5-ISXMK-E : brown, : white, : blue, : black D Oil-resistant, flexible; UL6; flame-resistant; EN-compliant 5m m 5m P5-ISX5MK-E P5-ILXMK-E P5-ILX5MK-E : brown, : white, : blue, : black : brown, : white, : blue, : black : brown, : white, : blue, : black P5 Series cable with connector Tightening the connector lign the grooves and rotate the fastening nut on the P5 connector by hand until it fits tightly with the connector on the sensors side. Preleaded connector type Male Female Sensors side P5 connector side Sensors side (male) onnector side (female) 6
7 PREUTIONS FOR USE. Mounting The allowable tightening torque varies according to the distance from the sensing face. FL7M- 6H FL7M-7 6H FL7M- 6 Length (mm) 5 7 Max. tightening torque (N m) *The table shows the allowable tightening torque when toothed washers (provided) are used.. Influence of surrounding metal Metal other than the target object surrounding the sensor may influence operating characteristics. Leave space between the sensor and surrounding metal as shown below.. autions for series or parallel connection. Series connection (ND switching circuit) When connecting two or more proximity sensors in series, erroneous output ( to ms) may occur without the rated current being supplied to each of the sensors. For this reason, series connection of proximity sensors is not recommended. However, if proximity sensors must be connected in series, a resistor of kω must be put in parallel to each of the sensors. Note that the maximum leakage current in a series connection will be.5m. lag also will occur, resulting in increased voltage drop, and the operation indicator will not light. lag = ms x (No. of sensors in series - ) Voltage drop = Voltage drop of single sensor x No. of sensors in series. Parallel connection (OR switching circuit) If two or more proximity sensors are connected in parallel, total leakage current increases according to the following formula, and may result in the load not turning OFF. (Leakage current = Leakage current of single sensor x No. of sensors in parallel) When two or more sensors in parallel turn ON, one (or more) of Shaded areas indicate surrounding metal other than the target object. : Distance from sensing face of proximity sensor to mounting surface : Distance from surface of iron plate to sensing face of proximity sensor. Dimensions in parentheses apply if a hexagonal nut is attached to the front. : Distance from surface of iron plate to center of proximity switch when = FL7M- 6H FL7M-7 6H FL7M When mounting proximity sensors either parallel to or facing each other, mutual interference may cause the sensor to malfunction. Maintain at least the distances indicated in the figures below. Facing each other (mm). Mutual interference prevention Parallel (mm) (mm) 5. Relay loads The voltage drop of these FL7M sensors is V. Pay attention to this voltage drop when using a relay load. (With Vdc relays, switching is not possible.) 6. upon power ON fter the power is turned ON, it takes at most ms until the proximity sensor is ready for sensing. If the load and the proximity sensor use different power supplies, be sure to turn the proximity sensor ON before turning the load ON. 7. Influence of leakage current minimal current flows as leakage current for operating the circuits even when the proximity sensor is OFF. Keep this in mind when turning off connected loads. 8. Minimum cable bend radius (R) The minimum bend radius (R) of the cable is times the cable diameter. Take care not to bend the cable beyond this radius. lso, do not excessively bend the cable within mm of the cable lead-in port. (mm) (mm) FL7M- 6H FL7M-7 6H 5 5 FL7M
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