4.2. Definite Purpose Contactors and Starters. Contents A, Two-, Three- and Four-Pole C25. Contactors
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1 .2 Definite Purpose and Starters 5 360, Two-, Three- and Four-Pole , Two-, Three- and Four-Pole 25 Product Description Eaton offers the most comprehensive line of definite purpose contactors in the industry. Initially designed as an HV and refrigeration product, the 25 line is now the market leader and the product of choice for many OEMs and contractors serving diverse markets. Featuring current ratings between 5 and 360, the contactors are dual-rated for inductive and resistive ratings as well as for horsepower and kilowatt ratings. Other terminal configurations are available, see Page V5-T-3. will accept add-on auxiliary contacts order factory assembled or as kits for field installation. The separately available snapon mechanical interlock permits interlocking two contactors for reversing or two-speed applications. between 5 and 50 are offered as two different lines Standard and Global Listed. Standard DP (5 50, Two- and Three-Pole) The standard line of 25 DP contactor features: Pressure plates and quick connects are standard on 5 30 contactors Lugs and quick connects are standard on 0 and 50 contactors Highest electrical life in its class minimum 250,000 operations Universal baseplate allows for easy retrofit of competitive units (optional DIN rail mounting) UL recognized design in U.S. and anada curus (S approval pending) ccessories including auxiliary contacts, mechanical interlocks and fuse blocks RoHS (Reduction of Hazardous Substances) compliant ontents Description 20 0, ompact Single- and Two-Pole , Two-, Three- and Four-Pole 25 Product Selection ccessories Options Technical Data and Specifications Dimensions , Three-Pole Fuse Block , Reversing and Two-Speed Global Listed (5 50, Two- and Three-Pole) In addition to all the features of the standard DP line, the Global Listed line also features: Exact footprint and mounting dimensions as the standard line ideal for retrofits E (onformité Européen), (hina) and DEMKO (Denmark) certifications Higher electrical life minimum 300,000 operations Page V5-T- V5-T-9 V5-T- V5-T-3 V5-T- V5-T-6 V5-T-7 V5-T-20 Standards and ertifications UL Recognized omponents UL File #E-9, Guide NLDX2 S ertified omponents (excluding 90) File #LR353, lass 32 0, 830 and 2220 E mark (Global line only) EN RoHS ompliance (5 to 50 and 90) V5-T-8 Volume 5 Motor ontrol and Protection E uly 205
2 Definite Purpose and Starters.2 Product Selection When Ordering Specify atalog number plus magnet coil suffix, see Page V5-T-0 atalog numbers of accessory kits required, see ccessories, Page V5-T- Modify catalog number for any options required, see Options, Page V5-T-3 DP ontactor 25 Open Type Standard DP Global Listed Line Maximum Maximum With With DIN Rail With mpere Rating Motor (hp) Motor (kw) Baseplate dapter Baseplate Inductive Resistive Line Locked Single- Three- Single- Three- Number atalog atalog atalog Full Load per Pole Voltage Rotor Phase Phase Phase Phase of Poles Number Number Number / DND25_ 25DRD25_ 25DND25_-GL DND35_ 25DRD35_ 25DND35_-GL DND225_ 25DRD225_ 25DND225_-GL / DND325_ 25DRD325_ 25DND325_-GL END25_ DND230_ 25DRD230_ 25DND230_-GL DND330_ 25DRD330_ 25DND330_-GL END30_ DNF20_ 25DRF20_ 25DNF20_-GL / DNF30_ 25DRF30_ 25DNF30_-GL ENF0_ DN250_ 25DR250_ 25DN250_-GL DN350_ 25DR350_ 25DN350_-GL FNF260_ FNF360_ FNF275_ FNF375_ / GNF290_ GNF390_ HNE320_ KNE3200_ KNE3300_ LNE3360_ Note Incomplete catalog number. Replace underscore (_) in catalog number with magnet coil suffix from table on Page V5-T-0. Volume 5 Motor ontrol and Protection E uly V5-T-9
3 .2 Definite Purpose and Starters Magnet oil Suffix Voltage 60 Hertz 50 Hertz oil Suffix Voltage 60 Hertz oil Suffix D R 2 R T 2 T W E 20 j B H L D lass H coils available as option for 5 50 contactor. dd 2 before coil suffix letter. 2 vailable through vailable through V 50/60 Hz for 60, 75 and all four-pole contactors (25 0). 5 vailable vailable 5 90, others 20V. 7 vailable through Not available for with D coils (only available up to 75) include an early break N auxiliary contact, 320KGD. See Page V5-T-62 for more details. j vailable only for 5 through 75 contactors and four-pole contactors. V5-T-0 Volume 5 Motor ontrol and Protection E uly 205
4 Definite Purpose and Starters.2 ccessories uxiliary ontact Kits (Side Mounted) Side Mounted uxiliary ontact uxiliary ontact for FI Series Side Mounted Snap Switch Heavy-Duty Pilot Rated for 0 at 600 Vac Snap Switch Design Side Mounted uxiliary ontacts (For 5 75 Only) Magnet oil Quick onnect Terminal Description Extra dual quick connect terminals (U-shaped) for magnet coil terminals 2 With Standard Pressure Plate Terminals Valid on Series FI contactors only. 2 To order, add suffix number 9 to the complete catalog number. Example: 25DND259. With Pressure Plate and Quick onnect Terminals ircuit atalog Number atalog Number For 5 through 75 NO 320KG 320KG N 320KG2 320KG2 NO-N 320KG3 320KG3 2NO 320KG 320KG 2N 320KG5 320KG5 For 90 NO FI320DPG0 N FI320DPG0 NO-N FI320DPG 2NO FI320DPG20 For 20 through 360 NO 320KGS20 N 320KGS2 NO-N 320KGS22 ircuit NO-N 2NO-2N Snap Switch Design with Quick onnect Terminals atalog Number 320SNP 320SNP22 Volume 5 Motor ontrol and Protection E uly V5-T-
5 .2 Definite Purpose and Starters uxiliary ontact Kits (Top Mounted) Top Mounted uxiliary ontact Mechanical Interlock Heavy-Duty Pilot Rated for 0 at 600 Vac With Standard Pressure With Standard Pressure Plate Terminals Plate Terminals ircuit atalog Number ircuit atalog Number For 5 through 75 NO 320KGT NO-2N 320KGT N 320KGT2 3N 320KGT2 NO-N 320KGT3 NO 320KGT3 2NO 320KGT 3NO-N 320KGT 2N 320KGT5 2NO-2N 320KGT5 3NO 320KGT9 NO-3N 320KGT6 2NO-N 320KGT0 N 320KGT7 Mechanical Interlock Kit Description Mechanical interlock kit for 5 through 75 Solid-State ON DELY Timer Side mounted on 25D, 25E and 25F frame. This timer is designed to be wired in series with the load (typically a coil). When the STRT button is pushed (power applied to timer), the ON DELY timing function starts. t the completion of the set timing period, timer and series wired load will both be energized. Solid-State ON DELY Timer Separate Enclosures NEM Enclosure atalog Number 32KM60B Solid-State ON DELY Timer Timing Range atalog Number seconds 320TDN_ 30 seconds 320TDN30_ seconds 320TDN300_ 5 30 minutes 320TDN3000_ Separate Enclosures NEM pplication atalog Number 5 through 50, two- and three-pole 799B8 60, two- and three-pole or 799B9 25 through 0, four-pole Not available for four-pole contactors (5 0 mp). 2 dd operating voltage suffix to catalog number. = 20V, B = 20V, E = 208V 3 Rated 0.5 ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. V5-T-2 Volume 5 Motor ontrol and Protection E uly 205
6 Definite Purpose and Starters.2 Options To order 25, 65, 25 and B25 contactors and starters with the factory installed options listed below, change the basic catalog number listed in the product selection table as noted. Factory Installed Options Field Installed Options Description ode Letter Number of Poles Description atalog Number Terminals 5 through 50 Finger-proof shield for KIT 56 Binding head screws Without quick connect terminals 2-, 3-, -pole With quick connect terminals (side-by-side) B 2-, 3-, -pole With quick connect terminals (vertical in-line) G 2-, 3-pole Screw/pressure plate Without quick connect terminals 2-, 3-, -pole With quick connect terminals (side-by-side) D 2-, 3-, -pole With quick connect terminals (vertical in-line) H 2-, 3-pole Box lugs (#2 posidrive/slotted screw Without quick connect terminals E 2-, 3-, -pole 2 With quick connect terminals (side-by-side) F 2-, 3-, -pole 2 With quick connect terminals (vertical in-line) 2-, 3-pole Box lugs (hex socket allen head screw) Without quick connect terminals K 2-, 3-pole With quick connect terminals (side-by-side) L 2-, 3-pole With quick connect terminals (vertical in-line) M 2-, 3-pole Terminals 60 through 75 3 Box lugs (slotted screw) Without quick connect terminals E 2-, 3-pole With quick connect terminals F 2-, 3-pole uxiliary ontacts (Side Mount) dd code letter listed below to complete catalog number. Example: hange 25DND25 to 25DND25. uxiliary ontacts Factory Installed Description With Standard Pressure Plate Terminals With Quick onnect Terminals ode Letter ode Letter ode Letter For 5 through 90 NO F N B G NO-N H 2NO D 2N E K For 5 through 75 NO-N L 2NO-2N M For 20 through 360 NO NO-N 2NO D 2N E Special Marking (Special contactor marking, consult local sales office) Snap Switch Design with Quick onnect Terminals Screw/pressure plate terminals are not available on 50 contactors. 2 Four-pole contactors have box lugs with slotted screws. 3 Replace letter in the 6th position of catalog number with code letter listed. Example: hange 25FNF250 to 25FNE available only with binding head screw and quick connect terminals. 5 Kit contains quantity shield. 6 Not for use with Quick onnect terminals on the power poles. Volume 5 Motor ontrol and Protection E uly V5-T-3
7 .2 Definite Purpose and Starters Technical Data and Specifications Standard and Global Listed Line 5 360, Two-, Three- and Four-Pole 25 Specification Description Standard Global Listed Line Magnet coil lass B (25E, F, G, H and K), 30 lass F (25D and L), 55 lass H (25D), 80 (available as factory installed option) ontactor Torque Ratings ontactor Size Terminal Wire Range Tightening Torque binding head screw 2 WG 22 lb-in Screw/pressure plate 8 WG 5 lb-in Box lug 2 WG 5 lb-in 0 WG 25 lb-in 8 WG 0 lb-in 6 WG 5 lb-in Box lug 0 WG 0 lb-in 8 WG 5 lb-in 3 6 WG 50 lb-in 90 Box lug /0 8 WG 60 lb-in 20 Box lug 8 WG 0 lb-in 6 WG 5 lb-in 3 /0 WG 50 lb-in Box lug kcmil 200 lb-in 360 Box lug kcmil 550 lb-in The box lugs on the 5 75 device can accept two conductors per pole. 2 The box lugs on the 5 50 device can accept two conductors per pole, the upper section will accept WG and the lower section will accept 6 WG. 3 The box lugs on the device can accept two conductors per pole, the upper section will accept 3 WG and the lower section will accept 6 WG. lass B (25E, F, G, H and K), 30 lass F (25D and L), 55 lass H (25D), 80 (available as factory installed option) ontacts Double break Double break oil terminals 8 WG (90) 8 WG (90) mbient temperature 50 F (65 ) maximum 50 F (65 ) maximum Terminal wire range #8 32 binding head screw 2 WG (one conductor-solid) 2 WG (one conductor-solid) #8 32 screw/pressure plate 8 WG (one conductor); 8 WG (two conductors) Box lugs 5 50 # 2 posidrive screw or 5/32 hex socket screw Upper level: WG (one conductor) Lower level: 6 WG (one conductor) Box lugs Upper level: 2 WG Lower level: 6 WG Box lugs 90 /0 8 WG /0 8 WG Box lugs 20 3/0 8 WG 3/0 8 WG Box lugs kcmil 6 WG 350 kcmil 6 WG Box lugs kcmil 2 WG 750 kcmil 2 WG 8 WG (one conductor); 8 WG (two conductors) # 2 posidrive screw or 5/32 hex socket screw Upper level: WG (one conductor) Lower level: 6 WG (one conductor) Upper level: 2 WG Lower level: 6 WG V5-T- Volume 5 Motor ontrol and Protection E uly 205
8 Definite Purpose and Starters.2 For Global Line Only D Ratings (Global Listed Line Only) Two-Pole, 5 30 Inductive Two-Pole, 0 Inductive Three-Pole, 5 30 Inductive Three-Pole, 0 Inductive UL/S D-3/D-5 UL/S D-3/D-5 UL/S D-3/D-5 UL/S D-3/D-5 Voltage FL hp I e FL hp I e FL hp I e FL hp I e 20 Vdc three poles in series 3/ Vdc three poles in series 8 3/ Vdc two poles in series 5.5 / / / / 8 20 Vdc per pole 2 / / / / Vdc per pole Lighting Duty Ratings (Global Listed Line Only) 25D_ Inductive Rating Tungsten and Ballast (80V) IE/E Ratings (IE , EN ) for 5 through D (Global Listed Line Only) 25D_ - (I c ) -3 (I e ) - (I e ) -8a Inductive Rating 80V 600V 80V 600V 80V 600V 80V 600V Volume 5 Motor ontrol and Protection E uly V5-T-5
9 .2 Definite Purpose and Starters Dimensions pproximate Dimensions in Inches (mm) 25, Open Type and Open Type Reversing 5 75 mpere (Non-Reversing) 5 75 mpere (Reversing) Mtg. Holes/Slots for 8 Screws 90 mpere NO uxiliary ontact with 0.25 x Male Quick onnects at Left 20 mpere mpere B E Note D ux. B dd 0.30 in (8 mm) to width for 25 contactors with D coils. ux. ont. F H E H E ux. ont. 7/32 Hex Socket (6 places) Side Mtd. ux. Mtg. Holes for 3 Screws G D (2) 0.25 x Male with Quick onnects (6 places) B Mtg. Holes/Slots for 6 Screws 0.20 (5.2) 0.20 (5.2) 0.25 x Male with Quick onnect oil Terminal (2 places) B E D 0.20 (5.2) H E B Mtg. Holes for 3 Screws ux. ont. I F H E (0.0) DI.3 (2.5).63 (7.5) Dimensions and Shipping Weights Side uxiliary mpere Number Wide High Deep Mounting ontact dder Size of Poles B D E F G H ux. ont. G D Shipping Weight Lbs (kg) Open Type and (6.0) 3.75 (95.0) 3.35 (85.0) 3.25 (83.0) 2.00 (5.0) 3.3 (79.0).50 (38.0) 0.3 (8.6).3 (.6) (68.0) 3.75 (95.0) 3.38 (86.0) 3.25 (83.0) 2.00 (5.0).50 (38.0) 3.3 (79.0).50 (38.0) 0.50 (2.5) 2.3 (.0) and (67.0) 3.75 (95.0) 3.97 (0.0) 3.25 (83.0) 2.00 (5.0).50 (38.0) 3.3 (79.0).50 (38.0) 0.37 (9.5) 2.8 (.3) 90 2 and (98.0) 5.00 (27.0). (2.0) 2.87 (73.0) 2.8 (63.0) NN (NN) 20 2 and (90.0) 7.7 (82.0) 5.9 (5.0) 3.00 (76.0) 6.63 (68.0) 0.5 (3.7) 8.5 (3.9) 200 and and (79.0) 9. (232.0) 7.25 (8.0) 6.00 (52.0) 8.50 (26.0) 20.0 (9.) and (79.0) 3.2 (333.0) 7.78 (98.0) 6.00 (52.0) 2.50 (38.0) 23.0 (0.) Open Type Reversing and (27.0) 3.75 (95.0) 3.35 (85.0) 3.25 (83.0).53 (8.0) 3.3 (79.0).3 (05.0) 0.3 (8.6) 2.6 (.2) and (7.0) 3.75 (95.0) 3.97 (0.0) 3.25 ( (3.0) 3.5 (80.0) 3.3 (79.0).65 (8.0) 0.37 (9.5) 5.6 (2.5) V5-T-6 Volume 5 Motor ontrol and Protection E uly 205
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