Contents. Volume 5 Motor Control and Protection CA E April

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1 Definite Purpose Contactors and A, Single- and Three-Phase A25, B A, Single- and Three-Phase A25, B25 Product Description A25 and B25 Definite Purpose from Eaton s electrical sector combine the features and flexibility of the C25 Definite Purpose Contactors and Freedom Series Bi-metallic Ambient Compensated Overload Relays mounted on a common mounting plate. Features and Benefits Overload Relay Selectable manual or automatic reset operation Interchangeable heater packs adjustable ±24% to match motor FLA and calibrated for use with 1.0 and 1.15 service factor motors Class 10 or 20 heater packs Bimetallic, ambient compensated operated. Trip free mechanism Electrically isolated NO-NC contacts (pull RESET button to test) Overload trip indication Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Contents Description Page 25 60A, Single- and Three-Phase A25, B25 Product Selection Accessories Technical Data and Specifications Trip Curves Wiring Diagrams Dimensions A, Single- and Three-Phase A27, B A, Single- and Three-Phase A, B and C440/XT Electronic Overload Relay Standards and Certifications UL Recognized Components UL File #E-1491, Guide NLDX2 CSA Certified Components File #LR353, Guide 380W-1.14 Class Catalog Number Selection 25 60A, Single- and Three-Phase A25, B25 A25CNC Incomplete catalog number When Ordering Specify Catalog number plus magnet coil suffix, see Page 402 Example, order catalog number A25CNCA Heater packs for specific FLA of motor, see Pages 404 and 405 A Magnet coil suffix Volume 5 Motor Control and Protection CA E April

2 .3 Definite Purpose Contactors and Product Selection A25 Starter Single- and Three-Phase Open Type Ampere Rating Inductive Full Load Magnet Coil Suffix Notes Line Voltage Locked Rotor Maximum Motor (hp) Single- Phase Three- Phase Maximum Motor (kw) Single- Phase Three- Phase Single-Phase Common Control Catalog Number do not include heater packs. Select heater pack from tables, see Pages 404 and 405. Set of three heater packs required for single-phase applications. Incomplete catalog number. Replace underscore (_) with magnet coil suffix from table above. Class H AC coils available as option for 15A 50A contactor. Add 2 before AC coil suffix letter V 50/60 Hz for 60A contactor. Available through 50A. with DC coils include an early breaking auxiliary contact, C320KGD1. See Page 440 for more detail. Separate Control Catalog Number Three-Phase Common Control Catalog Number Separate Control Catalog Number B25CNC25_ B25SNC25_ A25CNC25_ A25SNC25_ / B25CNC25_ B25SNC25_ A25CNC25_ A25SNC25_ B25CNC25_ B25SNC25_ A25CNC25_ A25SNC25_ B25CNC25_ B25SNC25_ A25CNC25_ A25SNC25_ B25CNC_ B25SNC_ A25CNC_ A25SNC_ B25CNC_ B25SNC_ A25CNC_ A25SNC_ B25CNC_ B25SNC_ A25CNC_ A25SNC_ B25CNC_ B25SNC_ A25CNC_ A25SNC_ B25CNE40_ B25SNE40_ A25CNE40_ A25SNE40_ / B25CNE40_ B25SNE40_ A25CNE40_ A25SNE40_ B25CNE40_ B25SNE40_ A25CNE40_ A25SNE40_ B25CNE40_ B25SNE40_ A25CNE40_ A25SNE40_ N/A N/A A25CNE50_ A25SNE50_ N/A N/A A25CNE50_ A25SNE50_ N/A N/A A25CNE50_ A25SNE50_ N/A N/A A25CNE50_ A25SNE50_ N/A N/A A25CNE60_ A25SNE60_ N/A N/A A25CNE60_ A25SNE60_ N/A N/A A25CNE60_ A25SNE60_ N/A N/A A25CNE60_ A25SNE60_ Voltage 60 Hertz 50 Hertz Coil Suffix AC Voltage 60 Hertz Coil Suffix DC R 12 1R T 24 1T A 48 1W B 120 1A J 277 H L C D 402 Volume 5 Motor Control and Protection CA E April

3 Definite Purpose Contactors and.3 Overload Relay General Overload relays are provided to protect motors, motor control apparatus and motorbranch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include: 1) motor circuits over 600 volts, 2) short circuits, 3) ground faults and 4) fire pump control. (NEC Art. 4-31) Time Current Characteristics The time-current characteristics of an overload relay is an expression of performance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratory (UL) in accordance with NEMA Standards and the NEC. UL requires When tested at 100 percent of its current rating, the overload relay shall trip ultimately When tested at 200 percent of its current rating, the overload relay shall trip in not more than 8 minutes When tested at 600 percent of its current rating, the overload relay shall trip in not more than 10 or 20 seconds, depending on the Class of the relay or heater packs Current Rating is defined as the minimum current at which the relay will trip. Per NEC, an overload must ultimately trip at 125% of FLA (Full Load Amperes) current (heater) setting for a 1.15 service factor motor and 115% FLA for a 1.0 service factor motor. Current Setting is defined as the FLA of the motor and thus the overload heater pack setting. Example: 600% of current rating is defined as 750% (600 x 1.25) of FLA current (heater) setting for a 1.15 service factor motor. A 10 ampere heater setting must trip in 20 seconds or less at 75 amperes motor current for a Class 20 relay. Overload Relay Setting FLA Dial Adjustment For motors having a 1.15 service factor, rotate the FLA adjustment dial to correspond to the motor s FLA rating. Estimate the dial position when the motor FLA falls between two letter values as shown in the example. For motors having a 1.0 service factor, rotate the FLA dial single-half position counterclockwise (CCW). Manual/Automatic Reset The overload relay is factory set at M for manual reset operation. For automatic reset operation, turn the reset adjustment dial to the A position as shown in the illustration. Automatic reset is not intended for two-wire control devices. Test for Trip Indication To test overload relay for trip indication when in manual reset, pull out the blue RESET button. An orange flag will appear indicating that the device has tripped. Push RESET button in to reset. FLA Dial Adjustment 1.0 Service Factor B 1.15 Service Factor C Reset Adjustment Dial A A D M Example of 12.0 FLA setting for heater pack number H2011B showing position for 1.0 or 1.15 service factor motors. Example of setting for manual reset. Replacement Overload with Connectors Starter Size 25 and A and 50A A Overload Part Number Volume 5 Motor Control and Protection CA E April

4 .3 Definite Purpose Contactors and Accessories Contactor Accessories, see Pages 389 and 390. Locking Cover for Overload Relay Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial helps prevent accidental or unauthorized changes to trip and reset setting. Locking Cover Separate Enclosures Heater Packs Locking Cover for Overload Relay Separate Enclosures NEMA 1 Fast Trip Class 10 Heater Packs Manual or Automatic Reset Heater packs are shipped three to a carton. Catalog numbers listed below are for three heater packs. Fast Trip Ratings Description Notes For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for 1.5 service factor motors. A position adjustment is provided for 1.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Minimum Order Quantity (Std. Pkg.) Catalog Number Clear cover, no accessibility 50 C320PC3 Gray cover, no accessibility, with auto only nib 50 C320PC4 Gray cover, no accessibility, with manual only nib 50 C320PC5 Gray cover with FLA dial accessibility, A, B, C, D positions and auto only nib Gray cover with FLA dial accessibility, A, B, C, D positions and manual only nib Application Catalog Number 25 and A C799B11 40, 50 and 60A C799B13 Motor Full Load Ampere Rating Dial Position A B C D H2101B H2102B H2103B H2104B H2105B H2106B H2107B H2108B H2109B H2110B H2111B H2112B H2113B H2114B H2115B H2116B H2117B-3 Trip Curves, see Page 406. Catalog Number (Includes Three Heater Packs) 50 C320PC6 50 C320PC7 404 Volume 5 Motor Control and Protection CA E April

5 Definite Purpose Contactors and.3 Standard Trip Class 20 Heater Packs Manual or Automatic Reset Heater packs are shipped three to a carton. Catalog numbers listed below are for three heater packs. Standard Trip Ratings Motor Full Load Ampere Rating Dial Position A B C D H2001B H2002B H2003B H2004B H2005B H2006B H2007B H2008B H2009B H2010B H2011B H2012B H2013B H2014B H2015B H2016B H2017B-3 Trip Curves, see Page 406. Technical Data and Specifications Terminal Wire Sizes Line Side (Contactor) Wire Range Solid or Stranded Catalog Number (Includes Three Heater Packs) Terminal Type Power Terminals Coil Terminals Screw/pressure plate 8 14 AWG AWG Box lug: 25 50A 4 14 AWG AWG Box lug: 60A 3 14 AWG AWG Power Terminals Load Cu Only (Stranded or Solid) Terminal Range Torque Rating 25 and A 14 6 AWG 20 lb-in (14 10 AWG) 40, 50 and 60A 14 2 AWG 35 lb-in (14 10 AWG) 40 lb-in (8 AWG) 45 lb-in (6 4 AWG) 50 lb-in (3 2 AWG) Control Terminals Cu Only AWG stranded, AWG solid Notes For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for 1.5 service factor motors. A position adjustment is provided for 1.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Line side (contactor) torque ratings can be found on Page 393. Volume 5 Motor Control and Protection CA E April

6 .3 Definite Purpose Contactors and Overload Relay UL/CSA Contact Ratings Control Circuit AC Volts 120V 240V 480V 600V NC Contact B600 Make and break A 15A 7.5A 6A Break 3A 1.5A 0.75A 0.6A Continuous 5A 5A 5A 5A NO Contact C600 Make and break 15A 7.5A 3.375A 3A Break 1.5A 0.75A 0.375A 0.3A Continuous 2.5A 2.5A 2.5A 2.5A Trip Curves Bimetallic Ambient Compensated Overload Relay 25 C Open Rating Class 10 Overload Relay Class 20 Overload Relay 10, , Trip Time (Seconds) Multiples of Current Setting From Cold Start From Hot Start Trip Time (Seconds) Multiples of Current Setting From Cold Start From Hot Start Wiring Diagrams Single-Phase Connections 1 Wire C (Supplied with Common Control) L1 L NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) Three-Phase Connections 1 Wire C (Supplied with Common Control) L1 L2 L NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) 2/T1 4/T2 95 Reset 2/T1 4/T2 6/T3 95 T1 T2 T1 T2 T3 AC Motor AC Motor 406 Volume 5 Motor Control and Protection CA E April

7 Definite Purpose Contactors and.3 Dimensions Approximate Dimensions in Inches (mm) A25 and B25 Starers Open Type 25 and Ampere 40, 50 and 60 Ampere B E H A H G D Mtg. for #10-32 Screw Dimensions and Shipping Weights Ampere Size Wide A C High B B Deep C E H A H G D Mtg. for #10-32 Screw Deep D C Mounting E Mounting G Auxiliary Contact Adder H Shipping Weight Lbs (kg) 25 and 2.50 (64.0) 7.14 (181.0) 3.56 (90.4) 3.69 (93.7) 6.55 (166.0) 0.20 (5.1) 0.54 (13.7) 1.8 (0.8) (65.0) 8.08 (205.0) 3.50 (89.0) 3.66 (93.0) 7.50 (190.5) 2.00 (51.0) 0.54 (13.7) 1.8 (0.8) 50 and (65.0) 8.08 (205.0) 4.15 (105.0) 3.66 (93.0) 7.50 (190.5) 2.00 (51.0) 0.54 (13.7) 3.6 (1.6) Volume 5 Motor Control and Protection CA E April

8 .3 Definite Purpose Contactors and 15 45A, Single- and Three-Phase A27, B A, Single- and Three-Phase A27, B27 Product Description A27 and B27 Definite Purpose from Eaton s electrical sector combine the features and flexibility of the C25 Definite Purpose Contactors and XT Series Bi-metallic Ambient Compensated Overload Relays. Features and Benefits Selectable manual or automatic reset operation Class 10 trip class Bimetallic, ambient compensated operated. Trip free mechanism Electrically isolated NO-NC contacts (pull TEST button to test) Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Contents Description Page 25 60A, Single- and Three-Phase A25, B A, Single- and Three-Phase A27, B27 Product Selection Renewal Parts Technical Data and Specifications Trip Curve Wiring Diagrams Dimensions A, Single- and Three-Phase A, B and C440/XT Electronic Overload Relay Standards and Certifications UL Recognized Components UL File #E-1491, Guide NLDX2 CSA Certified Components File #LR353, Guide 3 80W-1.14 Class IEC/EN VDE 0660 UL CSA CE Catalog Number Selection 15 45A, Single- and Three-Phase A27, B27 A27CNE Incomplete catalog number When Ordering Specify Catalog number plus magnet coil suffix plus overload relay suffix, see Page 410 Example, order catalog number A27CNEA040 A Magnet coil suffix 040 Overload relay suffix 408 Volume 5 Motor Control and Protection CA E April

9 Definite Purpose Contactors and.3 Product Selection A27 Starter Three-Phase Starter Open Type Ampere Rating Inductive Full Load Note Line Voltage Locked Rotor Maximum Motor (hp) Maximum Motor (kw) Common Control Metal Mounting Plate Catalog Number DIN Rail Adapter Catalog Number Incomplete catalog number. Replace underscore (_) with magnet coil suffix and overload relay suffix from Page 410. Separate Control Metal Mounting Plate Catalog Number DIN Rail Adapter Catalog Number A27CNC15_ A27CRC15_ A27SNC15_ A27SRC15_ A27CNC15_ A27CRC15_ A27SNC15_ A27SRC15_ A27CNC15_ A27CRC15_ A27SNC15_ A27SRC15_ A27CNC15_ A27CRC15_ A27SNC15_ A27SRC15_ A27CNC25_ A27CRC25_ A27SNC25_ A27SRC25_ /2 5.5 A27CNC25_ A27CRC25_ A27SNC25_ A27SRC25_ A27CNC25_ A27CRC25_ A27SNC25_ A27SRC25_ A27CNC25_ A27CRC25_ A27SNC25_ A27SRC25_ A27CNE_ A27CRE_ A27SNE_ A27SRE_ A27CNE_ A27CRE_ A27SNE_ A27SRE_ A27CNE_ A27CRE_ A27SNE_ A27SRE_ A27CNE_ A27CRE_ A27SNE_ A27SRE_ A27CNE40_ A27CRE40_ A27SNE40_ A27SRE40_ A27CNE40_ A27CRE40_ A27SNE40_ A27SRE40_ A27CNE40_ A27CRE40_ A27SNE40_ A27SRE40_ A27CNE40_ A27CRE40_ A27SNE40_ A27SRE40_ A27CNE45_ A27CRE45_ A27SNE45_ A27SRE45_ A27CNE45_ A27CRE45_ A27SNE45_ A27SRE45_ A27CNE45_ A27CRE45_ A27SNE45_ A27SRE45_ A27CNE45_ A27CRE45_ A27SNE45_ A27SRE45_ Volume 5 Motor Control and Protection CA E April

10 .3 Definite Purpose Contactors and Magnet Coil Suffix Single-Phase Starter Open Type, B27 Ampere Rating Inductive Full Load Line Voltage Voltage 60 Hertz 50 Hertz Coil Suffix AC Locked Rotor Maximum Motor (hp) Notes Incomplete catalog number. Replace underscore (_) with magnet coil suffix and overload relay suffix from tables above. Class H AC coils available as option. Add 2 before AC coil suffix letter. Available through 45A. with DC coils include an early breaking auxiliary contact, C320KGD1. See Page 440 for more detail. Maximum Motor (kw) Common Control Metal Mounting Plate Catalog Number DIN Rail Adapter Catalog Number Overload Relay Suffix Separate Control Metal Mounting Plate Catalog Number DIN Rail Adapter Catalog Number /4 0.4 B27CNC15_ B27CRC15_ B27SNC15_ B27SRC15_ B27CNC15_ B27CRC15_ B27SNC15_ B27SRC15_ B27CNC15_ B27CRC15_ B27SNC15_ B27SRC15_ B27CNC15_ B27CRC15_ B27SNC15_ B27SRC15_ B27CNC25_ B27CRC25_ B27SNC25_ B27SRC25_ B27CNC25_ B27CRC25_ B27SNC25_ B27SRC25_ B27CNC25_ B27CRC25_ B27SNC25_ B27SRC25_ B27CNC25_ B27CRC25_ B27SNC25_ B27SRC25_ B27CNE_ B27CRE_ B27SNE_ B27SRE_ B27CNE_ B27CRE_ B27SNE_ B27SRE_ B27CNE_ B27CRE_ B27SNE_ B27SRE_ B27CNE_ B27CRE_ B27SNE_ B27SRE_ B27CNE40_ B27CRE40_ B27SNE40_ B27SRE40_ /2 5.5 B27CNE40_ B27CRE40_ B27SNE40_ B27SRE40_ B27CNE40_ B27CRE40_ B27SNE40_ B27SRE40_ B27CNE40_ B27CRE40_ B27SNE40_ B27SRE40_ B27CNE45_ B27CRE45_ B27SNE45_ B27SRE45_ /2 7.5 B27CNE45_ B27CRE45_ B27SNE45_ B27SRE45_ B27CNE45_ B27CRE45_ B27SNE45_ B27SRE45_ B27CNE45_ B27CRE45_ B27SNE45_ B27SRE45_ Voltage 60 Hertz Coil Suffix DC R 12 1R T 24 1T A 48 1W B 120 1A J 277 H L C D Motor Full Load Amperes Frame C Suffix Code P A P A P A P A A P A P A A A A A A A Frame D A A A A A For use with Contactor Ampere Range 410 Volume 5 Motor Control and Protection CA E April

11 Definite Purpose Contactors and.3 Renewal Parts Overload Relays Motor Full Load Amperes Frame C Technical Data and Specifications Terminal Wire Sizes Note Suffix Code For use with Contactor Ampere Range Line side (contactor) torque ratings can be found on Page 393. Overload Relay Catalog Number P A XTOBP16CC1DP P A XTOBP24CC1DP P A XTOBP40CC1DP P A XTOBP60CC1DP A XTOB001CC1DP P A XTOB1P6CC1DP P A XTOB2P4CC1DP A XTOB004CC1DP A XTOB006CC1DP A XTOB010CC1DP A XTOB016CC1DP A XTOB024CC1DP A XTOB032CC1DP Frame D A XTOB010DC1DP A XTOB016DC1DP A XTOB024DC1DP A XTOB040DC1DP A XTOB057DC1DP Line Side (Contactor) Wire Range Solid or Stranded Terminal Type Power Terminals Coil Terminals Screw/pressure plate 8 14 AWG AWG Box lug: 15 45A 4 14 AWG AWG Power Terminals Load Cu Only (Stranded or Solid) Terminal Range Torque Rating 15 and 25A 14 8 AWG 16 lb-in (14 8 AWG), 40 and 45A 14 2 AWG 31 lb-in (14 2 AWG) Control Terminals Cu Only AWG stranded, AWG solid Volume 5 Motor Control and Protection CA E April

12 .3 Definite Purpose Contactors and Overload Relays These tripping characteristics are the mean values of the spread at 20 C ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately 25% of the read off value. Specific characteristics for each individual setting range can be found in MN E. Overload Relays Description General XTOB CC1 Specification Climatic proofing Damp heat, constant, to IEC ; Damp heat, cyclic, to IEC Notes Ambient temperature operating range to IEC/EN 60947, PTB: 5 to 50 C [23 to 122 F]. 6 mm 2 flexible with ferrules to DIN Main contact terminal capacity, solid and stranded conductors with ferrules: When using two conductors use identical cross-section. XTOB DC1 Specification Damp heat, constant, to IEC ; Damp heat, cyclic, to IEC Ambient temperature range 25 to 50 C [ 13 to 122 F] 25 to 50 C [ 13 to 122 F] Temperature compensation Continuous Continuous Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock 10 ms 10g 10g Degree of protection IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger and back of hand proof Insulation voltage (U i ) Vac Overvoltage category/pollution degree III/3 III/3 Impulse withstand voltage (U imp ) Vac Operational voltage (U e ) Vac Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between auxiliary contacts and main contacts (Vac) Between main contacts (Vac) Overload relay setting range A 6 75A Temperature compensation residual error >20 C (%/K) Current heat loss (3 conductors) Lower value of setting range, W Upper value of setting range, W Terminal capacity 2 x (1 6) 2 x (1 6) Solid, mm2 2 x (1 4) 1 x 25 Flexible with ferrule, mm2 2 x (1 6) 2 x (1 10) Solid or stranded, AWG Terminal screw M4 M6 Tightening torque Nm (lb-in) 1.8 (16) 3.5 (31) Tools Pozidrive screwdriver Size 2 Size 2 Standard screwdriver 1 x 6 1 x 6 Finger and back of hand proof 412 Volume 5 Motor Control and Protection CA E April

13 Definite Purpose Contactors and.3 Overload Relays, continued Description Auxiliary and Control Circuit Connections XTOB CC1 Specification Impulse withstand voltage (U imp ) Vac Overvoltage category/pollution degree III/3 III/3 Terminal capacity Note Rated operational current: Making and breaking conditions to DC-13, L/R constant as stated. XTOB DC1 Specification Solid, mm2 2 x (0.75 4) 2 x (0.75 4) Flexible with ferrule, mm2 2 x ( ) 2 x ( ) Solid or stranded, AWG 2 x (18 12) 2 x (18 12) Terminal screw M3.5 M3.5 Tightening torque Nm (lb-in) (7 11.5) (7 11.5) Tools Pozidrive screwdriver Size 2 Size 2 Standard screwdriver 1 x 6 1 x 6 Auxiliary circuit rated insulation voltage (U i ) Vac Rated operational voltage (U e ) Vac Safe isolation to VDE 0106 Part 101 and Part 101/A1 Between the auxiliary contacts (Vac) Conventional thermal current, I th 6 6 Rated operational current AC-15 NO contact 120V V V V NC contact 120V V V V Rated operational current DC-13 L/R 15 ms NO contact 24V V V V Short circuit rating without welding maximum fuse, A gg/gl 6 6 Volume 5 Motor Control and Protection CA E April

14 .3 Definite Purpose Contactors and Trip Curve Overload Relay Seconds Minutes 2h Phase Wiring Diagrams x Setting Current XTOB...CC1, XTOB...DC1 Single-Phase Connections 1 3-Phase Wire C (Supplied with Common Control) L1 2/T1 T1 L2 AC Motor 4/T2 T NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) Reset Three-Phase Connections 1 Wire C (Supplied with Common Control) L1 L2 L3 2/T1 4/T2 6/T3 T1 T2 AC Motor T NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) 414 Volume 5 Motor Control and Protection CA E April

15 Definite Purpose Contactors and.3 Dimensions Approximate Dimensions in Inches (mm) A27 and B27 Open Type 15 and 25 Ampere, 40 and 45 Ampere B E Dimensions and Shipping Weights Ampere Size A H D C Wide A High B Deep C Deep D B E A Mounting E H D C Mounting G Auxiliary Contact Adder H 15 and 25 (metal plate) 2.40 (61.0) 5.50 (139.0) 3.35 (85.0) 3.70 (94.0) 3.13 (82.6) 0.54 (13.7) 1.6 (0.7) 15 and 25 (DIN rail mount) 2.23 (56.5) 5.20 (133.0) 3.35 (85.0) 3.70 (94.0) 0.54 (13.7) 1.6 (0.7) Shipping Weight Lbs (kg), 40 and 45 (metal plate) 2.40 (61.0) 6.00 (152.0) 3.35 (85.0) 3.90 (98.0) 3.13 (82.6) 0.54 (13.7) 1.11 (0.9), 40 and 45 (DIN rail mount) 2.23 (56.5) 5.70 (145.0) 3.35 (85.0) 3.90 (98.0) 0.54 (13.7) 1.11 (0.9) Volume 5 Motor Control and Protection CA E April

16 .3 Definite Purpose Contactors and 15 75A, Single- and Three-Phase A, B and C440/XT Electronic Overload Relay 15 75A, Single- and Three-Phase A, B and C440/XT Electronic Overload Relay Product Description A and B A and B Definite Purpose from Eaton s electrical sector combine the features and flexibility of the C25 Definite Purpose Contactors and C440 Electronic Overload Relays. C440 Overload C440 is the most compact, high-featured, economical product in its class. C440 is a self-powered electronic overload relay available up to 100A as a self contained unit. With external CTs, C440 can protect motor up to 1500 FLA. Available add-on accessories include remote reset capability and communication modules with I/O for DeviceNet, PROFIBUS, and Modbus. Features A and B Standard version: selectable trip class (10A, 10, 20, ) with selectable manual or auto reset Current adjustment range: 5:1 Self-powered design will accept AC voltages from 12 to 690V 50/60 Hz Ambient temperature compensation Low heat generation Phase loss protection Phase unbalance protection Electrically isolated 1NO-1NC contacts (push-to-test) Trip status indicator Contents Description Page 25 60A, Single- and Three-Phase A25, B A, Single- and Three-Phase A27, B A, Single- and Three-Phase A29, B and C440/XT Electronic Overload Relay Standards and Certifications Catalog Number Selection Product Selection Accessories Technical Data and Specifications Wiring Diagrams C440 Overload Reliable, accurate, electronic motor protection Easy to select, install and maintain Compact size Flexible, intelligent design Global product offering available with NEMA, IEC and DP power control Motor Control Two B600 alarm (NO) and fault (NC) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase unbalance Selectable (ON/OFF) ground fault User Interface Large FLA selection dial Trip status indicator Operating mode LED DIP switch selectable trip class, phase unbalance and ground fault Selectable Auto/Manual reset Feature Options Remote reset 120 Vac 24 Vac 24 Vdc Tamper-proof cover 416 Volume 5 Motor Control and Protection CA E April

17 Definite Purpose Contactors and.3 Standards and Certifications A and B UL Listed Components CSA Certified Components IEC EN , EN CE Certified Components CCC Certified Components RoHS Certified Components Catalog Number Selection A29 and B29 Definite Purpose Designation A = Three-phase starter B = Single-phase starter Type 29 = Non-reversing Control C = Common control S = Separate control Enclosure Type N = Open with metal mounting plate R = Open with DIN rail mounting adapter (two- and three-pole, 15 50A contactors only) G = NEMA Type 1 enclosed Power Terminals 15 40A Contactor A = Binding head screws without quick connect terminals B = Binding head screws with quick connect terminals C = Pressure plate without quick connect terminals D = Pressure plate with quick connect terminals E = Lugs without quick connect terminals F = Lugs with quick connect terminals 50 75A Contactor E = Lugs without quick connect terminals F = Lugs with quick connect terminals A 3 0 C N C 2 5 A X 5 E = 25A = A 40 = 40A Current Ratings 50 = 50A 60 = 60A 75 = 75A Auxiliary Contacts (Side Mount) A = 1NO pressure plate B = 1NC pressure plate C = 1NO-1NC pressure plate D = 2NO pressure plate E = 2NC pressure plate F = 1NO pressure plate and QC G = 1NC pressure plate and QC H = 1NO-1NC pressure plate and QC J = 2NO pressure plate and QC K = 2NC pressure plate and QC L = 1NO-1NC snap switch QC only M = 2NO-2NC snap switch QC only X = None T = 24V A = 110/120V B = 208/240V C = 440/480V Overload Range DP with C440 Electronic Overload 15A 75A Contactor 005 = 1 5A 020 = 4 20A 045 = 9 45A 100 = A OLR Model Designation 5C = C440 with ground fault 5E = Standard C440 OLR SEL Reset, SEL Class AC Coil Codes D = 550/600V H = 277V L = 380/415V J = 240V/60 Hz; 220V/50 Hz (Available through 50A) Volume 5 Motor Control and Protection CA E April

18 .3 Definite Purpose Contactors and Product Selection When Ordering Specify Catalog number plus AC coil code, auxiliary contact code, OLR model designation and overload range code, see below A Starter Three-Phase Open Type A with C440 Electronic Overload Ampere Rating Inductive Full Load Note Line Voltage Locked Rotor Maximum Motor (hp) Maximum Motor (kw) Incomplete catalog number. Replace underscore (_) with suffix, see Page 419. Common Control Separate Control Metal Metal Mounting Plate DIN Rail Adapter Mounting Plate DIN Rail Adapter Catalog Number Catalog Number Catalog Number Catalog Number ACNC25_ ACRC25_ ASNC25_ ASRC25_ /2 5-1/ / / ACNE_ ACRE_ ASNE_ ASRE_ / ACNE40_ ACRE40_ ASNE40_ ASRE40_ / ACNE45_ ACRE45_ ASNE45_ ASRE45_ ACNE60_ ASNE60_ ACNE75_ ASNE75_ / Volume 5 Motor Control and Protection CA E April

19 Definite Purpose Contactors and.3 When Ordering Specify Catalog number plus AC coil code, auxiliary contact code, OLR model designation and overload range code, see below C440/XT Electronic Overload Relay Single-Phase Open Type, B with C440 Electronic Overload Ampere Rating Inductive Full Load C440 Electronic Overload Relay for Integrated Use with DP Contactors C440 Overload Relay for Integrated Use with DP Contactors by Feature Set Note Line Voltage Locked Rotor Maximum Motor (hp) Maximum Motor (kw) Incomplete catalog number. Replace underscore (_) with suffix, see table above. Common Control Metal Mounting Plate DIN Rail Adapter Separate Control Metal Mounting Plate DIN Rail Adapter Catalog Number Catalog Number Catalog Number Catalog Number BCNC25_ BCRC25_ BSNC25_ BSRC25_ BCNE_ BCRE_ BSNE_ BSRE_ BCNE40_ BCRE40_ BSNE40_ BSRE40_ / BCNE45_ BCRE45_ BSNE45_ BSRE45_ FLA Range (Amps) Frame D DP Contactor Rating Suffix Code Overload Relay Catalog Number (Standard) Overload Relay Catalog Number (Ground Fault) A 005 C440A1A005SDD C440A2A005SDD A 020 C440A1A020SDD C440A2A020SDD A 045 C440A1A045SDD C440A2A045SDD Frame F A 100 C440B1A100SDF C440B2A100SDF Volume 5 Motor Control and Protection CA E April

20 .3 Definite Purpose Contactors and Accessories CT Kits Safety Cover Reset Bar Remote Reset Accessories Description Safety Cover Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. Reset Bar Assembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (24 Vdc) Remote reset module (120 Vac) Remote reset module (24 Vac) Note Catalog Number ZEB-XSC ZEB-XRB C440-XCOM ZEB-XRR-120 ZEB-XRR-24 Customer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22-D-B-GB14-K10). 420 Volume 5 Motor Control and Protection CA E April

21 Definite Purpose Contactors and.3 Technical Data and Specifications Electronic Overload Relays up to 1500A Specification Description 45 mm 55 mm Electrical Ratings Range Range Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) FLA Range Use with Contactors A 1 5A 4 20A 9 45A A XT IEC frames B, C, D F, G Freedom NEMA sizes 00, 0, 1, 2 3 DP contactors 25 50A 60, 75A Trip Class Motor Protection Thermal overload setting 10A, 10, 20, Selectable 1.05 x FLA: does not trip 1.15 x FLA: overload trip 10A, 10, 20, Selectable Feature Range Range 1.05 x FLA: does not trip 1.15 x FLA: overload trip Phase loss Fixed threshold 50% Fixed threshold 50% Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Ground fault (selectable: enable/disable) 50% of FLA dial setting >150% = 2 sec >250% = 1 sec 50% of FLA dial setting >150% = 2 sec >250% = 1 sec Reset Manual/automatic Manual/automatic Indicators Trip status Orange flag Orange flag Mode LED Options One flash: Overload operating properly Two flashes: Current is above FLA dial setting pending trip Remote reset Yes Yes Reset bar Yes Yes Communication expansion module Yes Yes Communication adapter Yes Yes Capacity Load terminals Terminal capacity AWG (4 6 mm 2 ) 8 6 AWG (6 16 mm 2 ) Tightening torque Input, auxiliary contact and remote reset terminals lb-in ( Nm) 25 lb-in ( Nm) One flash: Overload operating properly Two flashes: Current is above FLA dial setting pending trip 6 1 AWG (16 50 mm 2 ) 25 lb-in ( Nm) Terminal capacity 2 x (18 12) AWG 2 x (18 12) AWG Tightening torque 5.3 lb-in ( Nm) 5.3 lb-in ( Nm) Voltages Insulation voltage U i (three-phase) 690 Vac 690 Vac Insulation voltage U i (control) 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 Volume 5 Motor Control and Protection CA E April

22 .3 Definite Purpose Contactors and Electronic Overload Relays up to 1500A, continued Specification Description 45 mm 55 mm Auxiliary and Control Circuit Ratings Conventional thermal continuous current 5A 5A Rated operational current IEC AC-15 Make contact (1800 VA) 120V 15A 15A 240V 15A 15A 415V 0.5A 0.5A 500V 0.5A 0.5A Break contact (180 VA) 120V 1.5A 1.5A 240V 1.5A 1.5A 415V 0.9A 0.9A 500V 0.8A 0.8A IEC DC-13 (L/R F 15 ms1) 0 250V 1.0A 1.0A Rated operational current UL B600 Make contact (3600 VA) 120V A A 240V 15A 15A 480V 7.5A 7.5A 600V 6A 6A Break contact (360 VA) 120V 3A 3A 240V 1.5A 1.5A 480V 0.75A 0.75A 600V 0.6A 0.6A R0 Vdc ratings (28 VA) 0 120V 0.22A 0.22A 250V 0.11A 0.11A Short-Circuit Rating without Welding Maximum fuse 6A gg/gl 6A gg/gl Environmental Ratings Ambient temperature (operating) 13 o 149 F ( 25 to 65 C) 13 to 149 F ( 25 to 65 C) Ambient temperature (storage) 40 to 185 F ( 40 to 85 C) 40 to 185 F ( 40 to 85 C) Operating humidity UL 991 (H3) 5% to 95% non-condensing 5% to 95% non-condensing Altitude (no derating) NEMA ICS1 2000m 2000m Shock (IEC ) 15g any direction 15g any direction Vibration (IEC ) 3g any direction 3g any direction Pollution degree per IEC for product (2 for pcb) 3 for product (2 for pcb) Ingress protection IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger- and back-of-hand proof Finger- and back-of-hand proof Mounting position Any Any Climatic proofing Damp heat, constant to IEC Damp heat, constant to IEC Volume 5 Motor Control and Protection CA E April

23 Definite Purpose Contactors and.3 Electronic Overload Relays up to 1500A, continued Wiring Diagrams Single-Phase Connections Specification Description 45 mm 55 mm Electrical/EMC Radiated emissions IEC Table 15 EN (CISPIR 11) Group 1, Class A, ISM Conducted emissions IEC Table 14 EN (CISPIR 11) Group 1; Class ISM ESD immunity IEC (Table 13) Radiated immunity IEC IEC Conducted immunity IEC , IEC Fast transient immunity IEC (Table 13) IEC Surge immunity IEC (Table 13) IEC a Class 4 Power freq. magnetic field immunity IEC , IEC Electromagnetic field IEC Table 13, IEC MHz to 1000 MHz MHz to 1000 MHz 0.15 MHz to MHz 0.15 MHz to MHz ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact 10V/m 80 MHz 1000 MHz 3V/m from 1.4 to 2.7 GHz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 MHz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (CM) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (CM) A/m, 50 Hz Three-Phase Connections 10V/m 80 MHz 1000 MHz 3V/m from 1.4 to 2.7 GHz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 MHz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (CM) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (CM) A/m, 50 Hz 10 V/m 10 V/m Distortion IEEE 519 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. Electrostatic discharge (ESD) IEC , EN Electrical fast transient (EFT) IEC , EN Surge immunity IEC , EN Wire C (Supplied with Common Control) L1 2/T1 T1 L2 AC Motor 4/T2 T NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) Reset 4 kv contact 8 kv air discharge 4 kv contact 8 kv air discharge ±2 kv using direct method ±2 kv using direct method ±2 kv line-to-ground (CM) ±2 kv line-to-ground (CM) 1 Wire C (Supplied with Common Control) L1 L2 L3 2/T1 4/T2 6/T3 T1 T2 AC Motor T NO Aux. Contact (When Supplied) Wire D (Supplied with 1NO Aux. Contact) Volume 5 Motor Control and Protection CA E April

24 Index A above, 2, 10, 19, 21 AC, 2, 6, 10, 13-14, 16-19, accept, 16 access, 4 accessibility, 4 Accessories, 1, 4, 16, 20 accessories, 16 AccessoriesContactor, 4 accessory, 23 accidental, 4 accordance, 3 accurate, 16 actuated, 12, 22 Adapter, 9-10, adapter, 17, 21 AdapterFull, 18 Add, 2, 10 add, 16 Adder, 7, 15 adjust, 4-5 adjustable, 1 Adjustment, 3 adjustment, 3-5, 16 against, 3, 12, 22 air, 23 alarm, 16 Altitude, 22 Ambient, 1, 6, 8, 12, 16, 22 ambient, 1, 8, 12 Ampere, 4-5, 7, 9-11, 15, ampere, 3 Amperes, 3, amperes, 3-5 amplitude, 23 Amps, 19 An, 3 an, 2-3, 10 and, 1-23 ANO, 6 Any, 22 any, 22 apparatus, 3 appear, 3 Application, 4 applications, 2, 4-5 Approximate, 7, 15 approximately, 12 April, 1-23 are, 3-5, 12 area, 20 Art, 3 as, 2-3, 10, 13, 16 Assembles, 20 at, 1-23 Auto, 16 auto, 4, 16 Automatic, 3-5 automatic, 1, 3, 8, 21 Aux, 6, 14, 23 Auxiliary, 7, 13, 15, 17, 22 auxiliary, 2, 10, 12-13, 18-19, 21 Available, 2, 10, available, 2, 10, 16 AWG, 5, 11-13, 21

25 Index B back, 12, 22 Bar, 20 bar, 21 bay, 23 be, 5, before, 2, 10 below, 4-5, Benefits, 1, 8 Between, between, 3-5 Bi, 1, 8 Bimetallic, 1, 6, 8 Binding, 17 blue, 3 both, 4-5 Box, 5, 11 branch, 3 Break, 6, 22 break, 6 breaking, 2, 10, 13 button, 1, 3, 8, 16, 20 by, 19 C CA, 1-23 calibrated, 1 call, 1-23 can, 5, 11-12, 16, 20 capability, 16 Capacity, 21 capacity, 12-13, 21 carton, 4-5 Catalog, 1-2, 4-5, 8-11, catalog, 1-2, 8-10, category, 12-13, 21 CC, CCC, 17 CCW, 3 CE, 8, 17 Certifications, 1, 8, Certified, 1, 8, 17 changes, 4 Characteristics, 3 characteristics, 3, 12 Circuit, 6, 13, 22 circuit, 3, 13 circuits, 3 CISPIR, 23 Class, 1-6, 8, 10, 17, 21, 23 class, 8, 16 Clear, 4, 20 Climatic, 12, 22 clockwise, 4-5 closed, 20 CM, 23 CNC, 1-2, 9-10, CNE, 2, 8-10, Code, 10-11, 19 code, Codes, 17 Coil, 2, 5, 10-11, 17 coil, 1-2, 8-10, coils, 2, 10 Cold, 6 cold, 12 com, 1-23 combine, 1, 8, 16 Common, 2, 6, 9-10, 14, 17-19, 23 common, 1 Communication, 21 Compact, 16 compact, 16 Compensated, 1, 6, 8 compensated, 1, 8 compensation, 12, 16 Components, 1, 8, 17 condensing, 22 conditions, 13 Conducted, 23 conductors, 3, 12 connect, 17 Connections, 6, 13-14, 23 Connectors, 3 constant, 12-13, 22 Contact, 6-7, 14-15, 23 contact, 2, 10, 12-13, 18-19, ContactL, 14 Contactor, 5, 10-11, 17, 19 contactor, 2, 5, 11 Contactors, 1-23 contactors, 17, 21 Contacts, 17 contacts, 1, 8, 12-13, 16 contained, 16 Contents, 1, 8 ContentsC, 16

26 Index continued, 13, 23 continuedspecification, 22 Continuous, 6, 12 continuous, 22 Control, 1-23 control, 3, 16-17, 21 Conventional, 13, 22 correspond, 3 counter, 4-5 counterclockwise, 3 Cover, 4, 20 cover, 4, 16, 20 covering, 4 CRC, 9-10, CRE, 9-10, cross, 12 CSA, 1, 6, 8, 17 CSAterminals, 8 CT, 20 CTs, 16 Cu, 5, 11 Current, 3, 6, 12, 14, 16-17, 21 current, 3, 12-13, 22 currents, 4-5 Curve, 8, 14 Curves, 1, 4-6 Customer, 20 cyclic, 12 D Damp, 12, 22 Data, 1, 5, 8, 11, 16, 21 DC, 2, 10-14, 22 Deep, 7, 15 defined, 3 defines, 3 Definite, 1-23 definition, 3 Degree, 12 degree, 12-13, Delivery, 1-23 depending, 3 depends, 12 derating, 22 Description, 1, 8, 12-13, 16, design, 16 Designation, 17 designation, designrange, 16 detail, 2, 10 device, 3 DeviceNet, 16 devices, 3, 12 Diagrams, 1, 6, 8, 14, 16, 23 Dial, 3-5 dial, 3-5, 16, Dimensions, 1, 7-8, 15 DIN, 9-10, 12, 15, DIP, 16, 20 direct, 12, direction, 22 disable, 21 discharge, 23 Distortion, 23 DM, 23 do, 2 does, 3, 21 door, 20 DP, 11, 16-17, 19, 21 dub, 23 due, 3 E each, 12 early, 2, 10 earth, 23 Easy, 16 Eaton, 1, 8, 16 eaton, 1-23 economical, 16 EFT, 23 eight, 7, 15 eights, 7, 15 Electrical, 21, 23 electrical, 1, 8, 16 Electrically, 1, 8, 16 Electromagnetic, 23 Electronic, 1, 8, 16-19, electronic, 16 Electrostatic, 23 EMC, 23 emissions, 23 EN, 8, 12, 17, 23 enable, 21

27 Index enclosed, 17 Enclosure, 17 Enclosures, 4 Environmental, 22 erminal, 5 error, 12 es, 21 ESD, 23 Estimate, 3 Example, 1, 3, 8 example, 3 excessive, 3 expansion, 21, 23 expression, 3 external, 16 for, 1-5, 7, 10, 12, 16, 19-20, 22 found, 5, Frame, 10-11, 19 frames, 21 free, 1, 8 Freedom, 1, 21 freq, 23 frequency, 21 From, 6 from, 1-2, 8-10, 12, 16, front, 12, 22 Full, 2-5, 9-11, 19 full, 4-5 fuse, 13, 22 F Factor, 3 factor, 1, 3-5 factory, 3 failure, 3 falls, 3 Fast, 4, 23 fast, 23 Fault, 19 fault, 16-17, 21 faults, 3 Feature, 16, 19, 21 featured, 16 Features, 1, 8, 16 features, 1, 8, 16 ferrule, ferrules, 12 field, 23 File, 1, 8 Finger, 12, 22 fingerproof, 1, 8 fire, 3 Fixed, 21 FLA, 1, 3-4, 16, flag, 3, 21 flash, 21 flashes, 21 flexibility, 1, 8, 16 Flexible, 12-13, 16 flexible, 12 For, 1-23 G GB, 20 General, 3, 12 generation, 16 gg, 13, 22 GHz, 23 gl, 13, 22 Global, 16 Gray, 4 Ground, 19, 21 ground, 3, 16-17, 23 Group, 23 Guide, 1, 8 H Half, 12 half, 3 hand, 12, 22 harmonic, 23 has, 3 having, 3 head, 17 heat, 12, 16, 22 Heater, 1, 4-5 heater, 1-5 heating, 3 helps, 4

28 Index Hertz, 2, 10 High, 7, 15 higher, 4-5 Hot, 6 hp, 2, 9-10, humidity, 22 Hz, 2, 16-17, 21, 23 I ICS, 22 identical, 12 IEC, 8, 12, 16-17, IEEE, 23 III, 12-13, 21 illustration, 3 Immediate, 1-23 immunity, 23 Impulse, impulse, 21 in, 3, 5, 7, 11-13, 15-16, 21, 23 Inches, 7, 15 include, 2-3, 10, 16 Includes, 4-5 Incomplete, 1-2, 8-10, indicating, 3 Indication, 3 indication, 1, 3 indicatorcommunication, 16 Indicators, 21 indicatorselectable, 16 individual, 12 Inductive, 2, 9-10, Ingress, 22 Input, 21 inputs, 23 install, 16 installed, 23 Insulation, 12, 21 insulation, 13 Integrated, 19 intelligent, 16 intended, 3 Interchangeable, 1 Interface, 16 IP, 12, 22 is, 3-5, 16, 21 ISM, 23 isolated, 1, 8, 16 isolation, its, 3, 16 K kg, 7, 15 KGD, 2, 10 khz, 23 Kits, 20 KMParts, 1-23 kv, 23 kw, 2, 9-10, L Laboratory, 3 Large, 16 larger, 20 lb, 5, 11-13, 21 Lbs, 7, 15 LED, 16, 21 less, 3 letter, 2-3, 10 Lexan, 20 Line, 2, 5, 9-11, line, 23 Listed, 17 listed, 4-5 Load, 2-5, 9-11, 18-19, 21 load, 4-5 Locked, 2, 9-10, Locking, 4 loss, 12, 16, 21 Low, 16 Lower, 12 lower, 4-5 LR, 1, 8 lug, 5, 11 Lugs, 17

29 Index M Magnet, 1-2, 8, 10 magnet, 1-2, 8-10 magnetic, 23 Main, 12 main, 12 maintain, 16 Make, 6, 22 Making, 13 Manual, 3-5, 16, 21 manual, 1, 3-4, 8, 16 match, 1 max, 23 Maximum, 2, 9-10, 18-19, 22 maximum, 13 mean, 12 Mechanical, 12 mechanism, 1, 8 Metal, 9-10, metal, 15, 17 metallic, 1, 8 method, 23 MHz, 23 Minimum, 4 minimum, 3 Minutes, 14 minutes, 3 mm, 7, 12-13, 15, MN, 12 Modbus, 16 Mode, 21 mode, 16 Model, 17 model, modulated, 23 module, modules, 16 more, 2-3, 10 most, 16 Motor, 1-23 motor, 1, 3-5, 16 motors, 1, 3-5 Mount, 17 mount, 15 mounted, 1, 20 Mounting, 7, 9-10, 15, 18-19, 22 mounting, 1, 17 mounts, 20 ms, 12-13, 22 mshock, 22 Mtg, 7 Multiples, 6 multiples, 3 must, 3 N NC, 1, 6, 8, 13, NEC, 3 NEMA, 3-4, 16-17, nib, 4 nibgray, 4 NLDX, 1, 8 Nm, 12-13, 21 NO, 1, 6, 8, 13-14, 16-17, 23 no, 4, 22 Non, 17 non, 22 None, 17 not, 2-3, 21 Note, 9, 11, 13, Notes, 2, 4-5, 10, 12 Number, 1-5, 8-11, number, 1-3, 8-10, numbers, 4-5 O of, 1-6, 8, 12, 16, OFF, 16 off, 12 offering, 16 OLR, ON, 16 on, 1, 3-5, 11-12, 16, 20 One, 21 Only, 5, 11 only, 4, 17 opaque, 4 Open, 2, 6-7, 9-10, 15, operated, 1, 8 Operating, 16, operating, 3, 12, 21-22

30 Index operation, 1, 3, 8 Operational, 12 operational, 13, 22 operators, 20 option, 2, 10 Options, 16, 21 or, 1-23 Orange, 21 orange, 3 Order, 4 order, 1, 8 Ordering, 1, 8, out, 3 over, 3 Overload, 1, 3-4, 6, 8, 10-14, 16-19, overload, 3-4, 8-10, 12, 16, overloads, 3 Overvoltage, 12-13, 21 P pack, 2-3 Packs, 4-5 packs, 1-5 Page, 1-2, 4-5, 8-11, 16, 18 Pages, 1-2, 4 panel, 4 Part, 3, Parts, 8, 11 PC, 4 pcb, 22 pending, 21 Per, 3 per, 22 percent, 3 performance, 3 Phase, 1-2, 6, 8-10, 14, 16, 18-19, 21, 23 phase, 1-2, 4-5, 8, 16-17, 21, 23 Pkg, 4 plastic, 4 Plate, 9-10, plate, 1, 5, 11, 15, 17 plus, 1, 8, pole, 17 Pollution, 22 pollution, 12-13, 21 port, 4 Position, 4-5 position, 3-5, 22 positions, 4 possibility, 1, 8 Power, 5, 11, 17, 23 power, 16, 23 powered, 16 Pozidrive, Pressure, 17 pressure, 5, 11, 17 prevent, 4 Product, 1-2, 8-9, 16, 18 product, 16, 22 PROFIBUS, 16 proof, 12, 16, 22 proofing, 12, 22 properly, 21 protect, 3, 16 Protection, 1-23 protection, 12, 16, 22 provide, 20 provided, 3-5 PTB, 12 pull, 1, 3, 8 pump, 3 Purpose, 1-23 Push, 3 push, 16 pushbutton, 20 Q QC, 17 QCJ, 17 QuantityDescription, 4 quick, 17 R Radiated, 23 Rail, 9-10, rail, 15, 17 RailAmpere, 10 Range, 5, 10-11, 17, 19, 21 range, 12, 18-19

31 Index Rated, 13, rated, 13 Rating, 2-6, 9-11, 18-19, 22 rating, 3, 13 Ratings, 4-6, 17, ratings, 5, 11, 22 read, 12 Recognized, 1, 8 reduce, 1, 8 reduces, 12 Relay, 1, 3-4, 6, 8, 10-11, 14, 16, 19 relay, 3-4, 8-10, 12, 16 Relays, 1, 8, 11-13, 16, relays, 3 Reliable, 16 Remote, 16, remote, 16, Renewal, 8, 11 Replace, 2, 9-10, Replacement, 3 required, 2, 4-5 requires, 3 RESET, 1, 3 Reset, 3-6, 14, 17, 20-21, 23 reset, 1, 3-4, 8, 16, resethigh, 16 residual, 12 resistance, 12 response, 12 reversing, 17 rms, 23 RoHS, 17 rotate, 3 Rotor, 2, 9-10, run, 3 S Safe, Safety, 20 Screw, 5, 7, 11 screw, screwdriver, screws, 17 SDD, 19 SDF, 19 sec, 21 Seconds, 6, 14 seconds, 3 section, 12 sector, 1, 8, 16 See, 2, 10 see, 1-2, 4-5, 8, SEL, 17 Select, 2 select, 16 Selectable, 1, 8, 16, 21 selectable, 16, 21 Selection, 1-2, 8-9, selection, 16 Self, 16 self, 16 sensitivity, 1, 8 Separate, 2, 4, 9-10, SeparateAmpere, 2 Series, 1, 8 Service, 3 service, 1, 3-5 Set, 2, 4-5, 19 set, 3 Setting, 3, 6, 14 setting, 3-4, 12, 21 shall, 3 shipped, 4-5 Shipping, 7, 15 shock, 1, 8, 12 Short, 13, 22 short, 3 showing, 3 shown, 3 Shrouded, 1, 8 Side, 5, 11, 17 side, 5, 11 sine, 23 Single, 1-2, 6, 8, 10, 14, 16-17, 19, 23 single, 2-5 sinusoidal, 12 Size, 3, 7, 12-13, 15 sizeand, 16 Sizes, 5, 11 sizes, 21 Snap, 4 snap, 17 SNC, 2, 9-10, SNE, 2, 9-10, Solid, 5, solid, 5, Specific, 12 specific, 1 Specification, 12-13, 21, 23 Specifications, 1, 5, 8, 11, 16, 21

32 Index Specify, 1, 8, spread, 12 SRC, 9-10, SRE, 9-10, Standard, 5, 12-13, 16-17, 19 Standards, 1, 3, 8, Starers, 7 Start, 6 start, 3 Starter, 2-3, 9-10, 18 starter, 17, 1-23 state, 12 stated, 13 status, 16, 21 Std, 4 storage, 22 Stranded, 5, 11 stranded, 5, Suffix, 2, 10-11, 19 suffix, 1-2, 8-10, Supplied, 6, 14, 23 Support, 1-23 Surge, 23 switch, switches, 20 T Table, 23 table, 2, 19 tables, 2, 10 Tamper, 16 target, 20 Tech, 1-23 Technical, 1, 5, 8, 11, 16, 21 Temperature, 12 temperature, 12, 16, 22 Terminal, 5, 11-13, 21 terminal, 12 Terminals, 5, 11, 17 terminals, 1, 17, 21 TEST, 8 Test, 3, 16 test, 1, 3, 8, 16 tested, 3 Tests, 3 th, 13, 23 than, 3 that, 3, 20 THD, 23 The, 3-5 the, 1, 3-4, 8, 12-13, 16, 20 Thermal, 16, 21 thermal, 13, 22 These, 12 This, 3 Three, 1-2, 4-6, 8-9, 14, 16-18, 23 three, 2, 4-5, 17, 21 threshold, 21 through, 2, 10, 17 thus, 3 Tightening, 12-13, 21 Time, 3, 6 time, 3, 12 To, 3 to, 1, 3-5, 8, 12-13, 16, Tools, top, 20 Torque, 5, 11 torque, 5, 11-13, 21 transient, 23 transparent, 4 Trip, 1, 3-6, 8, 14, 16, 21 trip, 1, 3-4, 8, 16, 21 tripped, 3 Tripping, 12 tripping, 12 turn, 3 Two, 16, 21 two, 3, 12, 17 Type, 2, 5, 7, 9-11, 15, U Ue, Ui, 12-13, 21 Uimp, UL, 1, 3, 6, 8, 17, 22 ultimately, 3 unauthorized, 4 unbalance, 16, 21 unbalancereset, 16 underscore, 2, 9-10, Underwriters, 3 unit, 16

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