BC2 SOLID BEARING RODLESS CYLINDER

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Sabrina Daniel
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.. _8 Switches... _ Shock bsorbers... _ pplication Data Worksheet... _4 Selection Guidelines.

1 SOID ERING RODESS YINDER ONTENTS Features..._ Performance..._4 arrier djustment...._5 5..._6..._8 & 5... _ & 5... _ uxiliary arrier... _4 Tube Supports... _6 Foot Mount... _7 Floating Mount... _8 Switches... _ Shock bsorbers... _ pplication Data Worksheet... _4 Selection Guidelines... _5 pplication Guidelines... _6 Service Parts... _7 Ordering... _8 ENGR P MG S 4 3 MXP T _

ND YINDER Endurance Technology features are designed for maximum durability to provide extended service life.

solution for applications that require increased Mx bending moment capacity. uilt-to-order in stroke lengths up to 35 inches.

forces Strongest bracket design in the industry assures long life with less maintenance DJUSTE USHIONS djustable cushions are

WIPER SE Keeps contaminants from entering the sealing area Protects internal components Reduces maintenance while increasing

2 ND YINDER Endurance Technology features are designed for maximum durability to provide extended service life. T MXP 3 4 S MG P ENGR The is the direct descendent of the industry s first pneumatic rodless cylinder, manufactured by Tolomatic, the number one rodless supplier. Featuring durable stainless steel bands, field replaceable engineered bearings and a large carrier mounting pattern the is a great solution for applications that require increased Mx bending moment capacity. uilt-to-order in stroke lengths up to 35 inches. FORMED STEE PISTON RKET Provides maximum strength at major stress points Heat treated carbon steel withstands the toughest dynamic forces Strongest bracket design in the industry assures long life with less maintenance DJUSTE USHIONS djustable cushions are standard, not optional Easy screw adjustment for end-of-stroke deceleration Protects actuator and load from damage FORMED END P WIPER SE Keeps contaminants from entering the sealing area Protects internal components Reduces maintenance while increasing productivity STINESS STEE SEING ND SYSTEM Fatigue resistant stainless steel bands are specifically made to provide longer life and will not elongate, like elastomers Outer band keeps out contaminants for extended performance Inner band provides a smooth surface for less seal wear _

TOOMTI THE RODESS YINDER EDER DJUSTE RRIER RKET -bolt adjustment instead of a series of set screws

higher level of load guidance OD-ERING RRIER DESIGN oad and piston are independent - piston floats,

low friction and long wear OPTIONS 3-PORTED HEDS Standard feature Simplifies air connections RIGID

pressurized Keeps sealing band in place for maximized air efficiency Tube supports are minimized

higher load capacity Substantially higher bending moment capacity FOTING MOUNT ompensates for

intermediate support FOOT MOUNTS For end mounting of band cylinder SHOK SORERS Smooth deceleration

equipment Higher equipment productivity djustable position shocks available SWITHES vailable in

3 TOOMTI THE RODESS YINDER EDER DJUSTE RRIER RKET -bolt adjustment instead of a series of set screws Easy to set tension for freer running or stiffer systems Minimizes free play while maintaining a higher level of load guidance OD-ERING RRIER DESIGN oad and piston are independent - piston floats, resulting in less friction and longer seal life Engineered resin load bearings offer consistently low friction and long wear OPTIONS 3-PORTED HEDS Standard feature Simplifies air connections RIGID K- NODIZED EXTRUDED UMINUM TUE Stronger, stiffer tube retains tolerance specs when chamber is pressurized Keeps sealing band in place for maximized air efficiency Tube supports are minimized Solid structural support provides durability and long life performance UXIIRY RRIER Substantially higher load capacity Substantially higher bending moment capacity FOTING MOUNT ompensates for non-parallelism between band cylinder and externally guided load TUE SUPPORT MOUNTS Used for intermediate support FOOT MOUNTS For end mounting of band cylinder SHOK SORERS Smooth deceleration llows increased operating speed Self-compensates for load or speed changes Minimizes impact load to equipment Higher equipment productivity djustable position shocks available SWITHES vailable in Reed, Hall-effect and Triac 5ft. cable with flying leads; available with quick-disconnect couplers ENGR P MG S 4 3 MXP T _3

4 Solid earing Rodless ylinder PERFORMNE ENDING MOMENTS ND OD, SIZES T MXP 3 4 S MG P ENGR STNDRD TUTOR ENDING MOMENTS INH-POUNDS My Mx Mz UXIIRY RRIER OPTION ENDING MOMENTS My* Mx Mz* INH-POUNDS DO/DW DO/DW 5DO/DW DO/DW 5DO/DW DO/DW DO/DW 5DO/DW DO/DW 5DO/DW DO/DW DO/DW 5DO/DW DO/DW 5DO/DW NEWTON-METERS NEWTON-METERS POUNDS POUNDS MX. OD(Fz) 5 5 MX. OD(Fz) DO/DW DO/DW 5DO/DW DO/DW 5 5DO/DW KIOGRMS KIOGRMS *uxiliary carrier bending moments indicated are at minimum center to center distance. dditional My + Mz load capacity can be obtained by increasing D dimension. Refer to auxiliary carrier data on page _4. _

Solid earing Rodless ylinder PERFORMNE THEORETI FORE vs PRESSURE GUIDEINES RRIER RKET OT DJUSTMENT FORE (pounds) 5 4 3 PRESSURE (bars).4.8 4. 5.6 5 4 6 8 6.

5 Solid earing Rodless ylinder PERFORMNE THEORETI FORE vs PRESSURE GUIDEINES RRIER RKET OT DJUSTMENT FORE (pounds) PRESSURE (bars) PRESSURE (PSI) FORE (kilograms) carrier bracket adjustment bolts should be adjusted to suit each individual application, depending on the degree of rigidity required. good starting point is to tighten the nut on the bolt until there is no lateral movement of the bolt. Then, equally tighten each nut on the carrier bolt while moving the carrier by hand along the length of the stroke. When all lateral play in the carrier is eliminated and free movement along the length of the stroke is maintained, your carrier bracket is adjusted properly. Some applications may require fine tuning of this adjustment to gain more lateral play or a higher degree of rigidity. In demanding applications, carrier adjustments should be done periodically. ENGR P MG S 4 3 MXP T _5

6 5 Solid earing Rodless ylinder PERFORMNE T MXP 3 4 S MG P ENGR FIN VEOITY (in/sec) OPTIONS Page Floating Mount _8 Foot Mount _7 Switches _ Tube Supports _6 MORE INFORMTION Page pplication Guidelines _6 Ordering _8 Selection _5 UMPER DMPENING OD (kg) OD (lbs) 5 ORDER ODES 5 inch (U.S. Standard) M5 (metric with taper port).3 FIN VEOITY (meters/sec) FORE (lbs) OD WEIGHT (lbs) THEORETI FORE vs PRESSURE PRESSURE (bar).4 Max Distance etween Supports (mm) PRESSURE (PSI) TUE SUPPORT REQUIREMENTS Maximum llowable oad OD WEIGHT (kg) Max Distance etween Supports (in) W FORE (kg) _

7 5 Solid earing Rodless ylinder DIMENSIONS 3D D VIE T E F SPEIFITIONS I FF Q X J K TOOMTI JJ EE DD 5 ENDING MOMENTS ND OD ORE SIZE U D V STROKE STROKE + X ORDER ODE T ORE SIZE X HH S G N 5 M D 38. E F 6.35 G.49.4 I J K N Q S #-3 UNF M5 T 4..6 U. 5.8 V x #6-3 UN M3 x 9.7 DEEP X* MX. ENDING MOMENT x PSI PSI PSI -4 PSI DD.48. EE 4x #6-3UN x DEEP FF HH.7 M3 x 6.4 DEEP JJ INHES MIIMETERS MX. OD My Mx Mz Fz 5 in 9. in-lbs. in-lbs 3. in-lbs 5. lbs M5 mm. N-m. N-m.33 N-m.7 kg SE WEIGHT PER UNIT OF STOKE MX. STROKE ENGTH* MX. PRESSURE TEMPERTURE RNGE 5 in.38 lb.36 lb/in 7 in PSI to 4 F M5 mm.69 kg.64 kg/mm 4343 mm bar -7 to 6 *For longer strokes, alternate materials, mounting and/or fasteners consult Tolomatic ENGR P MG S 4 3 MXP T _7

Solid earing Rodless ylinder PERFORMNE T MXP 3 4 S MG P ENGR FIN VEOITY (in/sec) 9

8 Solid earing Rodless ylinder PERFORMNE T MXP 3 4 S MG P ENGR FIN VEOITY (in/sec) USHION DT OPTIONS Page uxiliary arrier _4 Floating Mount _8 Foot Mount _7 Shock bsorbers _ Switches _ Tube Supports _6 MORE INFORMTION Page pplication Guidelines _6 Ordering _8 Selection _5 OD (kg) OD (lbs) ORDER ODES inch (U.S. Standard) M (metric with taper port) MM (metric with parallel port) FIN VEOITY (meters/sec) FORE (lbs) OD WEIGHT (lbs) THEORETI FORE vs PRESSURE Max Distance etween Supports (mm). PRESSURE (bar) PRESSURE (PSI) 6. TUE SUPPORT REQUIREMENTS Maximum llowable oad Max Distance etween Supports (in) W 9. 4 FORE (kg) OD WEIGHT (kg) _

9 TOOMTI Solid earing Rodless ylinder DIMENSIONS 3D D VIE T GG N O P REF R S JJ MM X SPEIFITIONS Z D E F T V ENDING MOMENTS ND OD ORE SIZE U G H J STROKE STROKE + X I DD NN EE MM TOOMTI PP USHION STROKE ENGTH MX. ENDING MOMENT X OO Q REF GG Q OPTION 4th PORT OTION MX. OD My Mx Mz Fz. in in-lbs 55 in-lbs 3 in-lbs 6 lbs M(MM) 5 mm.9 N-m 6. N-m 3.39 N-m 7. kg ORE SIZE SE WEIGHT PER UNIT OF STOKE M(MM) D 7 4. E. 5.4 F.7 G.65 6 H I J N.6 4. O P. 3 Q.64 4 R S /8 NPT (3) M /8 SPT(3) MM/8 SPP(3) T U V /4- UN X DEEP M6 X 6 DEEP X Z -3 UN X M6 X 6 DEEP DEEP DD. 7.9 EE -4 X.43 DEEP M5 X. DEEP GG JJ. 5.4 MM 5 4. NN 38. OO PP INHES MIIMETERS MX. STROKE ENGTH* MX. PRESS URE TEMPERTURE RNGE. in.6 lbs.4 lbs/in 35 in PSI to 4 F M(MM) 5 mm kg.4 kg/mm 889 mm bar -7 to 6 *For longer strokes, alternate materials, mounting and/or fasteners consult Tolomatic ENGR P MG S 4 3 MXP T _9

10 T MXP 3 4 S MG P ENGR & 5 Solid earing Rodless ylinder PERFORMNE FIN VEOITY (in/sec) USHION DT.9.4 & 5 ORDER ODES inch (U.S. Standard) M (metric with taper port) MM (metric with parallel port) & 5 OPTIONS Page uxiliary arrier _4 Floating Mount _8 Foot Mount _7 Shock bsorbers _ Switches _ Tube Supports _6 MORE INFORMTION Page pplication Guidelines _6 Ordering _8 Selection _5 OD (kg) OD (lbs) ORDER ODES 5 inch (U.S. Standard) M5 (metric with taper port) MM5 (metric with parallel port) FIN VEOITY (meters/sec) 5 FORE (lbs) OD WEIGHT (lbs) THEORETI FORE vs PRESSURE PRESSURE (bar) PRESSURE (PSI) Max Distance etween Supports (mm) Maximum llowable oad TUE SUPPORT REQUIREMENTS Maximum llowable oad Max Distance etween Supports (in) W FORE (kg) OD WEIGHT (kg) _

11 & 5 Solid earing Rodless ylinder DIMENSIONS 3D D VIE T N P GG REF O R S JJ MM MM SPEIFITIONS X Z D E F T V /5 ENDING MOMENTS ND OD U OPTION 4th PORT OTION ORE SIZE DD G H PP STROKE STROKE + X EE NN I J USHION STROKE ENGTH TOOMTI TOOMTI MX. ENDING MOMENT X Q GG OO REF MX. OD My Mx Mz Fz in 9 in-lbs 75 in-lbs 3 in-lbs lbs 5 in 5 in-lbs 75 in-lbs in-lbs 8 lbs M(MM) 3 mm 3.77 N-m 8.47 N-m 4.69 N-m 54.4 kg M(MM)5 4 mm N-m 3.7 N-m.6 N-m 8.63 kg ORE SIZE SE WEIGHT PER UNIT OF STOKE Q 5 M(MM) M(MM) D E F.7.7 G H I J N O P Q R M /4 M /4 S /4 NPT /4 NPT SPT(3) SPT(3) (3) (3) MM /4 MM /4 SPP(3) SPP(3) T U V 5/6-8 /4- M8 x 7 M8 x UN x UN x DP DP.3 DP.38 DP X /4-5/6-8 M8 x 7 M8 x Z UN x UN x DP DP.3 DP.38 DP DD EE /4- x /4- x M6 x M6 x.47 DP.47 DP DP DP GG JJ MM NN OO PP INHES MIIMETERS MX. STROKE ENGTH* MX. PRESS URE TEMPERTURE RNGE in 46 lbs. lbs/in 88 in PSI to 4 F 5 in 8.8 lbs.34 lbs/in 98 in PSI to 4 F M(MM) 3 mm.68 kg.36 kg/mm 735 mm bar -7 to 6 M(MM)5 4 mm 3.7 kg 8 kg/mm 7569 mm bar -7 to 6 *For longer strokes, alternate materials, mounting and/or fasteners consult Tolomatic ENGR P MG S 4 3 MXP T _

12 & 5 Solid earing Rodless ylinder PERFORMNE & 5 5 THEORETI FORE vs PRESSURE T MXP 3 4 S MG P ENGR ORDER ODES inch (U.S. Standard) M (metric with taper port) MM (metric with parallel port) FIN VEOITY (in/sec) & 5 OPTIONS Page uxiliary arrier _4 Floating Mount _8 Foot Mount _7 Shock bsorbers _ Switches _ Tube Supports _6 MORE INFORMTION Page pplication Guidelines _6 Ordering _8 Selection _ USHION DT OD (kg) OD (lbs) ORDER ODES 5 inch (U.S. Standard) M5 (metric with taper port) MM5 (metric with parallel port) FIN VEOITY (meters/sec) FORE (lbs) OD WEIGHT (lbs) PRESSURE (bar) PRESSURE (PSI) TUE SUPPORT REQUIREMENTS Max Distance etween Supports (mm) Maximum llowable oad Maximum llowable oad Max Distance etween Supports (in) W FORE (kg) OD WEIGHT (kg) _

13 & 5 Solid earing Rodless ylinder DIMENSIONS 3D D VIE T N GG REF R K O P S JJ MM X MM SPEIFITIONS D F V E OPTION 4th PORT OTION STROKE STROKE + X TOOMTI TOOMTI /5 ENDING MOMENTS ND OD ORE SIZE NN DD G H T PP USHION STROKE U ENGTH EE I J MX. ENDING MOMENT X GG Q REF OO MX. OD My Mx Mz Fz. in, in-lbs 3 in-lbs 35 in-lbs 3 lbs 5 in,8 in-lbs 45 in-lbs 4 in-lbs 4 lbs M(MM) 5 mm 4.8 N-m 33.9 N-m 36.7 N-m 36 kg M(MM)5 63 mm 3.37 N-m 5.84 N-m 45.9 N-m 8.4 kg ORE SIZE SE WEIGHT PER UNIT OF STOKE Q 5 M(MM) M(MM) D E F G H I J K N O P Q R M 3/8 M 3/8 S 3/8 NPT 3/8 NPT SPT(3) SPT(3) (3) (3) MM 3/8 MM 3/8 SPP(3) SPP(3) T U V 3/8-6 3/8-6 M x M x UN x UN x DP DP.44 DP DP X DD EE 5/6-8 x 5/6-8 x M8 x M8 x.88 DP.88 DP DP DP GG JJ MM NN OO PP INHES MIIMETERS MX. STROKE ENGTH* MX. PRESS URE TEMPERTURE RNGE. in 4. lbs 4 lbs/in 74 in PSI to 4 F 5 in 3.9 lbs. lbs/in 63 in PSI to 4 F M(MM) 5 mm 6.4 kg.93 kg/mm 6959 mm bar -7 to 6 M(MM)5 63 mm kg.73 kg/mm 44 mm bar -7 to 6 *For longer strokes, alternate materials, mounting and/or fasteners consult Tolomatic ENGR P MG S 4 3 MXP T _3

14 uxiliary arrier -,, 5,, 5 Sizes PERFORMNE Mya & Mza (in-lbs), ENDING MOMENTS 9, 8, 7, 6, 5, 4, 3,, MOMENT OD vs. DISTNE DW DW 5DW DW D (mm) 356 " ORE." ORE " ORE " ORE,." ORE DW D (in) Rates were calculated with the following assumptions:.) oupling between carriers is rigid..) oad is equally distributed between carriers. 3.) oupling device applies no misalignment loads to carriers T MXP 3 4 S MG P ENGR The auxiliary carrier option substantially increases load carrying and bending moments capacity over the standard single carrier models. s a general rule, the auxiliary carrier option is highly recommended in vertical applications (My) if the distance from the carrier mounting surface to the load center of gravity (G) exceeds the overall length of the carrier. uxiliary carriers can be ordered with (DW) or without (DO) an internal piston. (uxiliary carriers without a piston have no cushion on the cylinder end closest to the auxiliary carrier.) NOTE: breakaway pressure will increase when using auxiliary carrier. RRIER D RRIER ORE SIZE D MINIMUM * MX. ENDING MOMENT MX. OD (w/o Piston) (w/ Piston) My** Mx Mz** Fz in mm in mm in mm in-lbs N-m in-lbs N-m in-lbs N-m lbs kg , , , , , , * D is distance between carriers ** oads calculated are at minimum D, for substantially higher My and Mz loads increase D and refer to graph above 635,3, Mya & Mza (N-m) _

uxiliary arrier -,, 5,, 5 Sizes DIMENSIONS 3D D VIE T WWW.TOOMTI.OM ORDER ODES DO (uxiliary arrier without piston) DW (uxiliary arrier with piston) + D + STROKE D (Min.

15 uxiliary arrier -,, 5,, 5 Sizes DIMENSIONS 3D D VIE T ORDER ODES DO (uxiliary arrier without piston) DW (uxiliary arrier with piston) + D + STROKE D (Min.) ORE SIZE D MINIMUM * (w/o Piston) (w/ Piston) in mm in mm in mm in mm UXIIRY RRIER ORDERING INFORMTION When ordering, determine the minimum distance required between carriers (dimension D in uxiliary arrier ending Moments chart). RRIER D RRIER Determine your working stroke and your D dimension, then enter these into your configuration string. (Example: 5SK5.DW5.RT) The configurator will calculate the overall length of the actuator. SSEMY INFORMTION IMPORTNT INFORMTION REGRDING UXIIRY RRIER PEMENT When a cylinder is ordered with auxiliary carrier, it is always placed to the right (while facing the switch mounted or open port side) of the main carrier. This is for auxiliary carriers with (DW)/or without (DO) piston and for units with/ or without shock absorbers. When the auxiliary carrier is ordered without (DO) piston the carrier without piston will be marked. MIN RRIER MIN RRIER UXIIRY RRIER UXIIRY RRIER ENGR P MG S 4 3 MXP T _5

16 Tube Supports - Sizes 3D D VIE T T MXP 3 4 S MG P ENGR PERFORMNE OD WEIGHT (bs.) ORDER ODE TS_ (_ = Number ordered) TUE SUPPORT TUE SUPPORT REQUIREMENTS Max Distance etween Supports (mm) Maximum llowable oad Max Distance etween Supports (in.) W OD WEIGHT (Kgs.) Tube supports are mounted to the band cylinder during assembly procedure. Made of black-anodized aluminum, tube supports are designed to fit into dovetail grooves which run the length of the cylinder tube. Refer to the tube support graph to determine the number of tube supports required. NOTE: Switches cannot be mounted on the same face of the actuator as tube supports. DIMENSIONS (RRIER NOT SHOWN) D G F H K E ORE SIZE Ø D E F G H J K M N Dimensions in inches ORE SIZE Ø D E F G H J K M N M(MM) M(MM) M(MM) M(MM) M(MM) M(MM) Dimensions in millimeters 5 E M,, 5,, 5,, 5,, 5 N TOOMTI K J J H H,, 5, 5 J TOOMTI K TOOMTI _

T I Foot Mounts - Sizes 3D D VIE T WWW.TOOMTI.

17 T I Foot Mounts - Sizes 3D D VIE T DIMENSIONS 5 O ORDER ODE FM_ (_ = Number ordered) P P O N M K N M K J J FOOT MOUNT E F G E H R,,5 I TOOMTI O O M T D Q Q R For mounting other than flush. Foot mounts may be specified on one or both ends of the cylinder. ORE SIZE D E F G H I J Ø K M N O P Q R /.73.86/ #-4 x.43 DP /3.7.38/ /4- x.47 DP /4- x.47 DP /6-8 x. DP /6-8 x. DP Dimensions in inches ORE SIZE D E F G H I J Ø K M N O P Q R M(MM) M(MM) /69.3.8/ M5 x DP M(MM) 3 8/ / M6 x DP M(MM) M6 x DP M(MM) M8 x 5 DP M(MM) M8 x 5 DP Dimensions in millimeters 5 O P O Q P N M K N M K J J F E G F H E G Q H I TOOMTI TOOMTI I D TOOMTI TOOMTI D R R ENGR P MG S 4 3 MXP T _7

Floating Mount racket - Sizes 3D D VIE T WWW.TOOMTI.OM T MXP 3 4 S MG P ENGR ORDER ODE F DIMENSIONS.75 (9.) 6 (4.).38 (9.6).4 (9.) (.3) (.3) 7 (4).3 (58.9).3 (5.6) FOTING MOUNT RKET 5.4 (9.).9 (7.4). (5.8) 4.

18 Floating Mount racket - Sizes 3D D VIE T T MXP 3 4 S MG P ENGR ORDER ODE F DIMENSIONS.75 (9.) 6 (4.).38 (9.6).4 (9.) (.3) (.3) 7 (4).3 (58.9).3 (5.6) FOTING MOUNT RKET 5.4 (9.).9 (7.4). (5.8) 4. (.6) TOOMTI Ø.7 (4.3) [].7 (7.8).35 (8.9).8 (46.) (3.8).99 (5) For applications where a band cylinder is moving a load that is externally guided and supported. n externally guided load, not parallel to the band cylinder may result in cylinder binding. The floating mount bracket compensates for nonparallelism between the cylinder and the external guide. (Floating mount brackets are not to be used in conjunction with shock absorbers) #-3.63 (6.) 3 (8.).6 (3.) 4.74 (.4).3 (8.) Dimensions in inches (parenthesis indicate dimensions in millimeters) Ø. (5.6).3 (33.3) (55).8 _

19 Floating Mount racket - Sizes 3D D VIE T DIMENSIONS. (56.4) (3.8). (55.9) #/4- Ø.36 (9.) 3.4 (8.3) (6.4) 3.77 (95.8).97 (5.) 3. (8.3).76 (7.) 4.64 (7.9).3 (8.) 5. (7.) 3.94 (.) 3 (8.) 7.37(87.).63 (5.9) Ø.8 (7.) 6 (39.6) (7.6) (58.7) (.7) 3/ (74.9) 3.87 (98.3) 5.3 (5.8) 3/ (7.) 4. (.).3 (5.8) 5/6-8.7 (55.).95 (75.) 5 4 (8.) 34 (89.9).95 (74.9) 5.9 (5.).44 (.3) 6. (5.4) 4.7 (9.9) 3.94 (.) 8.86 (5.).63 (5.9) Ø.8 (7.) Ø.34 (8.7).8 (45.7) (88.9) (64.8) (4.8) ENGR P MG S 4 3 MXP T Dimensions in inches (parenthesis indicate dimensions in millimeters) _9

20 T MXP 3 4 S MG P ENGR Switches - Sizes SWITHES QUIK-DISONNET OUPER - ME END SPEIFITIONS UTION: DO NOT OVER TIGHTEN SWITH HRDWRE WHEN INSTING! There are sensing choices: D reed, form (open) or form (open or closed); reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall-effect, sinking, NPN (open); each with either flying leads or QD (quick disconnect). ommonly used to send analog signals to P (programmable logic controllers), T, MOS circuit or other controller device. These switches are activated by the actuator s magnet. Switches contain reverse polarity protection. QD cables are shielded; shield should be terminated at flying lead end. If necessary to remove factory installed switches, be sure to reinstall on the same of side of actuator with scored face of switch toward internal magnet. ** WRNING: Do not exceed power rating (Watt = Voltage X mperage). Permanent damage to sensor will occur. *QD = Quick Disconnect; Male coupler is located 6" [5mm} from sensor, Female coupler to fl ying lead (part #53-5) distance is 97" [5m] also see able Shielding specifi cation above REPEMENT OF QD SWITHES MNUFTURED EFORE JUY, 997: It will be necessary to replace or rewire the female end coupler. URRENT Quick disconnect Wiring - D REED, REED (TRI) ND H-EFFET UE QUIK-DISONNET OUPER - FEME END REED D REED H-EFFET D ORDER ODE RT RM T M T M TT TM KT KM ED 5m QD* 5m QD* 5m QD* 5m QD* 5m QD* E SHIEDING Unshielded Shielded Unshielded Shielded Unshielded Shielded Unshielded Shielded Unshielded Shielded SWITHING OGI "" Normally Open "" Normally Open or losed Triac Normally Open PNP (Sourcing) Normally Open NPN (Sinking) Normally Open MEHNI ONTTS Single-Pole Single-Throw Single-Pole Double-Throw Single-Pole Single-Throw NO, These re Solid State omponents OI DIRET Yes Yes Yes POWER ED None None None None None SIGN ED Red Red Red OPERTING VOTGE Vdc max. Vdc max. Vac max. 5-5 Vdc OUTPUT RTING 5 Vdc, m dc OPERTING TIME K.6 msec max. (including bounce) SIGN + ROWN.7 msec max. (including bounce) OD Quick disconnect Wiring UE SIGN + K - ROWN Shielded from the female quick disconnect coupler to the fl ying leads. Shield should be terminated at fl ying lead end. < micro sec. OPERTING TEMPERTURE -4 F [-4 ] to 58 F [7 ] F [-8 ] to 5 F [66 ] REESE TIME. msec. max. ON TRIP POINT 5 Gauss maximum OFF TRIP POINT 4 Gauss minimum **POWER RTING (WTTS) VOTGE DROP.6 V typical at m N RESISTNE. Ω Initial (Max.) URRENT ONSUMPTION mp at 86 F [3 ] mp at 4 F [6 ] m at 5 Vdc FREQUENY Hz E MIN. STTI.63" [6mm] END RDIUS DYNMI Not Recommended Reed Switch ife Expectancy: Up to,, cycles (depending on load current, duty cycle and environmental conditions) Maximum current 5m (not to exceed V) Refer to Temperature vs. urrent graph and Voltage Derating graph Maximum current 5m (not to exceed 3V) Refer to Temperature vs. urrent graph and Voltage Derating graph _

M D REED, FORM OMMON ROWN NORMY OSED K REED UE SWITH NORMY OPEN TT & TM H-EFFET, SOURING, PNP H-EFFET SOURING SWITH WIRING DIGRMS ROWN(+) K UE (-) (+) (-) DIMENSIONS 5 OD TEMP.

21 Switches - Sizes PERFORMNE TEMP. vs URRENT, D REED OD URRENT (m) REED FORM REED FORM OPERTING TEMPERTURE ( F) RT & RM D REED, FORM (+) (-) OR (+) (-) OD OD ROWN (+) UE (-) ROWN (+) UE (-) REED SWITH REED SWITH T & M D REED, FORM OMMON ROWN NORMY OSED K REED UE SWITH NORMY OPEN TT & TM H-EFFET, SOURING, PNP H-EFFET SOURING SWITH WIRING DIGRMS ROWN(+) K UE (-) (+) (-) DIMENSIONS 5 OD TEMP. vs URRENT, REED OD URENT (m) TRI OPERTING TEMPERTURE ( F) T & M REED, TRI Vac Max. UE MOV TRI SWITH ROWN OM OD INPUT KT & KM H-EFFET, SINKING, NPN H-EFFET SINKING SWITH,, 5 5,, 5 G ROWN(+) K UE (-) D (+) (-) OD SWITH DIMENSIONS E F VOTGE DERTING, D REED VOTGE.. or D REE D FORM REED FORM URRENT D. (m) INSTTION INFORMTION THE NOTHED FE OF THE SWITH INDITES THE SENSING SURFE ND MUST FE TOWRD THE MGNET. THE NOTHED GROOVE IN THE TUTOR INDITES THE GROOVE TO INST THE SWITH. ONTT H-EFFET SWITHES RE NOT TOOMTI IF VIE FOR 5 SWITHES RE REQUIRED ON Some actuators may require switch mounting NOTHER SIDE OF TUTOR. on a specific side of the assembly. all Tolomatic for details. SIZE ORE D E F G Dimensions in inches SIZE ORE D E F G M M M M M M Dimensions in millimeters ENGR P MG S 4 3 MXP T _

Shock bsorbers -,, 5,, 5 Sizes 3D D VIE T WWW.TOOMTI.OM T MXP 3 4 S MG P ENGR ORDER ODE SD_ or SH_ or S_ (_ = Number ordered) SIZE ORE (Thread Size)..35 9/6-8 UNF-.3 3 3/4-6 UNF- 5.3 4. 3/4-6 UNF-..6 4.

4 M5x-6g Dimensions in millimeters Rodless cylinders with standard internal cushion offer an effective method of decelerating loads.

22 Shock bsorbers -,, 5,, 5 Sizes 3D D VIE T T MXP 3 4 S MG P ENGR ORDER ODE SD_ or SH_ or S_ (_ = Number ordered) SIZE ORE (Thread Size)..35 9/6-8 UNF /4-6 UNF /4-6 UNF UNF UNF- Dimensions in inches SIZE ORE (Thread Size) M M4x-6g M Mx-6g M Mx-6g M M5x-6g M M5x-6g Dimensions in millimeters Rodless cylinders with standard internal cushion offer an effective method of decelerating loads. However, all Tolomatic rodless cylinders are capable of carrying heavier loads at higher velocities than the cylinder cushion can absorb. Optional shock absorbers can be used to increase the cylinder s life and broaden the application range for the cylinder model you have chosen. Tolomatic offers two types of shock absorber options for use with rodless cylinders. Standard shock absorbers, which are positioned on the cylinder heads for end-of-stroke deceleration and adjustable shock absorbers which allows the shock to be positioned at any point along the cylinder. Typical shock absorber life varies between - million cycles (depending on environment) appropriate preventative maintenance should be consid ered in high cyclic applications. NOTE: When shock absorbers are ordered, the unit will be assembled with NO internal cushions. NOTE: djustable shock absorbers will reduce stroke length. To maintain desired stroke length: when ordering increase stroke length by the dimension in the table below for each adjustable shock absorber ordered " [9.mm].3" [.7mm].35" [8.9mm].85" [.6mm].85" [.6mm] UTION: In applications which result in a load bending moment at deceleration, care should be taken to decelerate the load rather than the carrier of the band cylinder. DIMENSIONS STNDRD SHOK SHOK SORERS ORDER ODE D_ or H_ or _ (_ = Number ordered) DJUSTE POSITION SHOK G E D SIZE ORE (Thread Size) D E F G /6-8 UNF /4-6 UNF /4-6 UNF UNF UNF Dimensions in inches SIZE ORE (Thread Size) D E F G M M4x-6g M 3 8. Mx-6g M Mx-6g M M5x-6g M M5x-6g Dimensions in millimeters F _

23 Shock bsorbers -,, 5,, 5 Sizes: PERFORMNE VEOITY vs OD FIN VEOITY (in/sec) FIN VEOITY (in/sec) FIN VEOITY (in/sec) OD (kg) OD (lbs) OD (kg) OD (lbs) OD (kg) OD (lbs) FIN VEOITY (meters/sec) FIN VEOITY (meters/sec) FIN VEOITY (meters/sec) FIN VEOITY (in/sec) FIN VEOITY (in/sec) OD (kg) OD (lbs) OD (kg) 9. OD (lbs) IGHT DUTY (ight load/high velocity) HEVY DUTY (Heavy load/ow velocity) IR USHION DT FIN VEOITY (meters/sec) FIN VEOITY (meters/sec) NOTE: If final (or impact) velocity cannot be calculated directly, a reasonable guideline to use is x average velocity. ENGR P MG S 4 3 MXP T _3

24 pplication Data Worksheet T MXP 3 4 S MG P ENGR STROKE ENGTH inch (SK) millimeters (U.S. Standard) (Metric) VIE IR PRESSURE PSI bar (U.S. Standard) (Metric) REQUIRED THRUST FORE lbf N (U.S. Standard) (Metric) OD lb kg (U.S. Standard) (Metric) OD ENTER OF dx GRVITY DISTNE dy TO RRIER ENTER dz inch millimeters (U.S. Standard) (Metric) ORIENTTION Horizontal Side Horizontal Down dx RRIER ENTER dz OF GRVITY dy TUTOR TUTOR TUTOR RRIER Z z Vertical ngled α β Z z ENTER OF GRVITY Y SIDE VIEW dx dz dz d Y RRIER TUTOR OTHER ISSUES: (i.e. Environment, Temperature, ontamination, etc.) ontact information: α FORES PPIED TO RRIER lbf N (U.S. Standard) dx Zdy Zdy d ENTER OF GRVITY X β (Metric) TUTOR RRIER FRONT VIEW Fz Fy ENDING MOMENTS Mx PPIED TO RRIER My in-lbs N-m Mz (U.S. Standard) (Metric) FIN VEOITY in/sec mm/sec (U.S. Standard) (Metric) MOVE TIME sec. NO. OF YES per minute per hour dx d Y dz ENTER OF GRVITY Fax ( ) or call Tolomatic ( ) with the above information. We will provide any assistance needed to determine the proper actuator. _

25 Rodless ylinder Selection Guidelines -, 3, 4, S - ll Sizes PROVIDING OD GUIDNE ND SUPPORT The process of selecting a load bearing actuator for a given application can be complex. It is highly recommended that you contact Tolomatic or a Tolomatic Distributor for assistance in selecting the best actuator for your application. The following overview of the selection guidelines are for educational purposes only. OMPIE PPITION REQUIREMENTS To determine the appropriate and ylinder or inear Slide model for an application, compile the following information: vailable pressure (PSI) Weight of load (lbs or kg) Orientation of load (lbs or kgs) Velocity of load (in/sec or mm/sec) Stroke length (in or mm) HINT: Use Tolomatic sizing and selection software, download at: tolomatic.com SEET YINDER SIZE onsult the Theoretical Force vs. Pressure charts. ross-reference the load force (or load weight if force is not known) and the available operating pressure. If the intersection falls below the diagonal line, and if moments do not exceed maximum values listed for that model (see Step 3), the actuator will accommodate the application. If the intersection is above the diagonal line, a larger cylinder bore size should be considered. NOTE: dditional force may be required to obtain the necessary acceleration for vertical or horizontal loads. 3DETERMINE NTURE OF OD ND THE EFFET OF ENDING MOMENTS If the cylinder will guide and support a load located directly over the center of carrier, bending moments will not be a factor in the cylinder selection. NOTE: The maximum load must not exceed the capacity limits of the cylinder selected. ending Moments For off center or side loads, determine the distance from the center of mass of the load to the center of the carrier bracket. This measurement is needed to calculate the torque for bending moments. (Refer to end ing Moment chart for each model.) Should the resulting maximum bending moment exceed figures indicated on the chart, external guides, auxiliary carrier/s or a larger cylinder should be considered. uxiliary arrier ending Moments The auxiliary carrier option (available on most models) increases load carrying capacity and bending moments. uxiliary carriers can be ordered with or without an internal piston. (uxiliary carriers without a piston have no internal cushion on the cylinder end closest to the auxiliary carrier.) IMPORTNT: When ordering, determine the working stroke, then the minimum distance required between carriers (dimension D in uxiliary arrier ending Mom ents chart). When ordered, Tolomatic s configurator will calculate the overall length of the actuator. NOTE: breakaway pressure will increase when using auxiliary carriers. 4DETERMINE INTERN USHION PITY onsult the ushion Data chart for the model selected. The velocities listed on the cushion charts are final or cushion impact velocities. On applications where the internal cushions or bumpers are to be used, be sure the actual, final or impact velocity is known. If the velocity is not known, use of limit switches with valve deceleration circuits or shock absorbers should be considered. NOTE: The 5 uses external bumpers in place of internal cushions, S5 & S do not have cushions or bumpers. ross-reference the final velocity and weight of the load. If the intersection is below the diagonal lines, the internal cushions on the actuator may be used. If the point falls above the dashed diagonal line or if the velocity is not known, use deceleration circuits, external shock absorbers or select a larger cylinder with greater cushion capacity. On highcyclic applications, use of external stops is strongly recommended. 5DETERMINE TUE SUPPORT REQUIREMENTS onsult the Tube Support chart for the model selected. ross reference the load weight and maximum distance between supports. 6ONSIDER OPTIONS Switches dc Reed, Hall-effect or ac Triac and ylinders and inear Slides each have different standard features and options. heck the options section for the actuator you have selected. Shock bsorbers if needed. Foot Mounting Kits Floating Mount racket use when lack of parallelism occurs between the cylinder and an external guided and supported load. Single End Porting (3, 4) ong arrier (4) Proximity Sensors (S) Dual 8 arrier (3) ENGR P MG S 4 3 MXP T _5

26 T MXP 3 4 S MG P ENGR pplication Guidelines The following conditional statements are intended as general guidelines for use of Tolomatic actuators. Since all applications have their own specific operating requirements, consult Tolomatic, Inc. or your local Tolomatic distributor if an application is unconventional or if questions arise regarding the selection process. USHION NEEDE DJUSTMENT (, 3, 4,, S, DP, T ONY) djust the cushion needles in the cylinder heads carefully to obtain a smooth, hesitation free deceleration for your particular application. If there are questions on proper adjustment, please consult Tolomatic, Inc. URITION GUIDEINES ll Tolomatic actuators (except able ylinders) are prelubricated at the factory. To ensure maximum actuator life, the following guidelines should be followed. Filtration We recommend the use of dry, filtered air in our products. Filtered air means a level of Micron or less. Dry means air should be free of appreciable amounts of moisture. Regular maintenance of installed FIN VEOITY UTION Velocity calculations for all rodless cylinders need to differentiate between final velocity and average velocity. For example: Stroking a -inch 3 model in one second yields an average velocity of inches per second. To properly determine the inertial forces for cushioning, it is important to know the VEOITY filters will generally keep excess moisture in check. External ubricators (optional) The factory prelubrication of Tolomatic actuators will provide optimal performance without the use of external lubrication. However, external lubricators can further extend service life of pneumatic actuators if the supply is kept constant. Oil lubricators, (mist or drop) should supply a minimum of drop per standard cubic feet per minute to the Final (impact) verage cylinder. s a rule of thumb, double that rate if water in the system is suspected. Demanding conditions may require more lubricant. If lubricators are used, we recommend a nondetergent, 4 F -weight lubricant. Optimum conditions for standard cylinder operation are +3 to +5 F (+ to 65 ). NOTE: Use of external lubricators may wash away the factory installed lubrication. External lubricants must be maintained in a constant supply or the results will be a dry actuator prone to premature wear. Sanitary Environments Oil mist lubricators must dispense Food Grade lubricants to the air supply. Use fluids with OR D5 toxicity ratings of 35 or higher such as Multitherm PG- or equivalent. Demanding conditions can require a review of the application. final (or impact) velocity. Rodless cylinders accelerate and decelerate at each end of the stroke. Therefore this acceleration must be considered (see diagram). If final (or impact) velocity cannot be calculated directly, a reasonable guideline is to use x average velocity. Start Time End _

Service Parts Ordering - Sizes Inch (U.S. Standard) SIZE 5 5 5 ux. arrier ssembly (w/piston) (each) N 5-957 5-957 55-957 5-957 55-957 ux.

Heavy Duty,8 N 5-99 5-99 55-99 5-99 55-99 Shock Field Retrofit Kit ight Duty,8 N 5-99 5-99 55-99 5-99 55-99 Shock Field Mount Kit (Hardware Only) 3,8 N 5-99 5-99 55-99 5-99 55-99 dj.

27 Service Parts Ordering - Sizes Inch (U.S. Standard) SIZE ux. arrier ssembly (w/piston) (each) N ux. arrier ssembly (wo/piston) (each) N Floating Mount racket Kit Foot Mount Kit Shock Field Retrofit Kit Heavy Duty,8 N Shock Field Retrofit Kit ight Duty,8 N Shock Field Mount Kit (Hardware Only) 3,8 N dj. Shock Field Retrofit Kit Heavy Duty N dj. Shock Field Retrofit Kit ight Duty N dj. Shock Field Mount Kit (Hardware Only) 3 N Tube Supports Repair Kits 5,6,7 RK5 RK RK RK5 RK RK5 Metric SIZE M(MM)5 M(MM) M(MM) M(MM)5 M(MM) M(MM)5 ux. arrier ssembly (w/piston) (each) N ux. arrier ssembly (wo/piston) (each) N Floating Mount racket Kit Foot Mount Kit Shock Field Retrofit Kit Heavy Duty,8 N Shock Field Retrofit Kit ight Duty,8 N Shock Field Mount Kit (Hardware Only) 3,8 N dj. Shock Field Retrofit Kit Heavy Duty N dj. Shock Field Retrofit Kit ight Duty N dj. Shock Field Mount Kit (Hardware Only) 3 N Tube Supports Repair Kits 5,6,7 RKM(MM)5 RKM(MM) RKM(MM) RKM(MM)5 RKM(MM) RKM(MM)5 ONFIG. ODE ORDERING Mounting Hardware & FE conn. included DESRIPTION ODE Switch Kit, Reed, Form, 5m T Switch Kit, Reed, Form, Male onn. M Switch Kit, Reed, Form, 5m RT Switch Kit, Reed, Form, Male onn. RM Switch Kit, Triac, 5m T Switch Kit, Triac, Male onn. M Switch Kit, Hall-effect, Sinking, 5m KT Switch Kit, Hall-effect, Sinking, Male onn. KM Switch Kit, Hall-effect, Sourcing, 5m TT Switch Kit, Hall-effect, Sourcing, Male onn. TM NOTE: When kit is ordered female connector & all mounting hardware is included Switch Ordering NOTES: To order field retrofit switch and hardware kits for all Tolomatic actuators: SW (Then the model and bore size, and type of switch required) Example: SW5RT (Hardware and Form Reed switch with 5 meter lead for " bore band cylinder) Service Parts Ordering NOTES: Foot Mount Kit contains two foot mount brackets and mounting hardware Shock Field Retrofit Kit contains one Shock bsorber and mounting hardware 3 Shock Field Mount Kit contains one set of mounting hardware only 4 minimum of (two) Tube Supports required per cylinder 5 Repair Kit for 5 size contains O-rings, U-ups, End aps, Wear Strips, and Inserts, Spring lamps, Sealing and, Dust and and Shock bsorbing Pads 6 Repair Kit for,, 5, & 5 size contains End aps, earing Rods, O-rings, U-cups, Wear Rings, ushion Seals, and Inserts, Spring lamps, Sealing and and Dust and. 7 When ordering repair kits, specify stroke as SK then indicate the desired length in decimal inches after the order code indicated above. EXMPE: RKSK. 8 Standard end-of-stroke shock absorbers are designed to operate without the assistance of the standard band cylinder cushion. To ensure proper shock absorber performance, make sure the air cushion is disabled. N = Not vailable ENGR P MG S 4 3 MXP T _7

28 Ordering - Sizes M O D E, O R E, S T R O K E O P T I O N S SK DW6. TS3 FM SH M T MXP 3 4 S MG P ENGR MODE & MOUNTING and ylinder - inch (U.S. Standard) M metric mounting with taper port MM metric mounting with parallel port ORE SIZE 5 (mm). (5mm) (3mm) 5 (4mm). (5mm) 5 (63mm) STROKE ENGTH SK. Enter desired stroke length in decimal inches MXIMUM STROKE M(MM) SIZE in mm 5 7 4, , , , , ,4 Not all codes listed are compatible with all options. ontact Tolomatic with any questions. UXIIRY RRIER (_4) DW uxiliary carrier With piston & D distance DO uxiliary carrier Without piston & D distance. D Distance between carriers Not available for 5 size MINIMUM D DISTNE ETWEEN RRIERS (DO) w/o Piston (DW) w/ Piston in mm in mm *When ordering auxiliary carrier option, enter the distance required between carriers. The configurator will calculate the overall length of the actuator. TUE SUPPORTS (_6) TS_ Tube Support & number required FOOT MOUNT (_7) FM_ Foot Mount & number required ( or ) FOTING MOUNT (_8) F Floating Mount racket Not compatible with shock absorbers PORTING OPTION HD 4-Ported Head - eft End HDR 4-Ported Head - Right End HD 4-Ported Head - oth Ends Not available for 5 size SHOK SORERS (_) SD_ Shock hardware Only and number required SH_ Shock, Heavy duty and number required S_ Shock, ight duty and number required *D_ djustable shock hardware Only and number required *H_ djustable shock, Heavy duty and number required *_ djustable shock, ight duty and number required Not available for 5 size *NOTE: djustable Shock will reduce working stroke (see page _) REED SWITHES (_) QUIK- DISONNET ODE QUNTITY ED ENGTH TYPE Form QD RM no RT Form QD M no T Sinking QD *KM no *KT Sourcing QD *TM no *TT TRI QD M no T MDR Dual Magnet (Reed, Hall-effect, Triac) * Not available for 5 size H-EFFET fter code enter quantity desired 5 meters _

MXP BAND CYLINDER MAXIMUM DURABILITY N INTERNAL BEARING S SOLID BEARING P PROFILED RAIL ENGR PB CC MG LS BC4 BC3 BC2 MXP ABT.

MXP BAND CYLINDER MAXIMUM DURABILITY N INTERNAL BEARING S SOLID BEARING P PROFILED RAIL ENGR PB CC MG LS BC4 BC3 BC2 MXP ABT. www.tolomatic.com MXP BAND CYLINDER N INTERNAL BEARING S SOLID BEARING P PROFILED RAIL CONTENTS N Internal Bearing Features... MXP_2 S Solid Bearing Features... MXP_4 P Profiled Rail Features... MXP_6